PERIODIC MAINTENANCE
MA-15
C
D
E
F
G
H
I
J
K
MA
B
MA
NOTE:
(1) Inspect once per year.
Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving
Conditions”.
MAINTENANCE UNDER SEVERE DRIVING CONDITIONS
(Annual Mileage >30,000 Km/year)
The maintenance intervals shown on the preceding pages are for normal operating conditions. If the vehicle is
mainly operated under severe driving conditions as shown below, more frequent maintenance must be per-
formed on the following items as shown in the table.
Severe driving conditions
A — Driving in dusty conditions
B — Repeatedly driving short distances
C — Towing a trailer or caravan
D — Extensive idling
E — Driving in extremely adverse weather conditions or in areas where ambient temperatures are either
extremely low or extremely high
F — Driving in high humidity or mountainous areas
G — Driving in areas using salt or other corrosive materials
H — Driving on rough and/or muddy roads or in the desert
I — Driving with frequent use of braking or in mountainous areas
J — Frequent off road use or driving in water
K —Sustained high speed driving
L — For models without Euro-OBD system
Differential gear oil (For level & leaks or
replace)IIRIIRMA-40
Steering gear & linkage, axle & suspension
parts, propeller shaft, front drive shafts &
exhaust systemIIMA-43, MA-44
, MA-40
, MA-
45 , MA-37
Wheel alignment (If necessary, rotate & bal-
ance wheels)IIIFSU-6, MA-41
Brake pads, rotors & other brake compo-
nentsIIIIIIMA-43, MA-43
, MA-43
Foot brake, parking brake & clutch (For free
play, stroke & operation)IIIIIIBR-6, CL-5
Ventilation air filterRRRRRRATC-130
Body corrosionSee
NOTE (1)MA-45
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
page Perform either at number of kilometers (miles)
or months, whichever comes first.km x 1,000
(Miles x
1,000)
Months20
(12)40
(24)60
(36)80
(48)100
(60)120
(72)
MA-24
ENGINE MAINTENANCE (QR20DE·QR25DE)
3. Loosen oil filler cap and then remove drain plug.
4. Drain engine oil.
5. Install drain plug with new washer. Refer to EM-25, "
OIL PAN
AND OIL STRAINER" .
CAUTION:
Be sure to clean drain plug and install with new washer.
6. Refill with new engine oil.
Engine oil specification and viscosity:
Refer to MA-17, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Engine oil capacity (Approximate):
Unit: (lmp qt)
CAUTION:
The refill capacity depends on the engine oil temperature and drain time. Use these specifica-
tions for reference only.
Always use oil level gauge to the determine when the proper amount of engine oil is in the
engine.
7. Warm up engine and check area around drain plug and oil filter for oil leakage.
8. Stop engine and wait for 10 minutes.
9. Check the engine oil level.Oil pan drain plug:
: 34.3 N·m (3.5 kg-m, 25 ft-lb)
PBIC2410E
Drain and refill With oil filter change 3.9 (3-3/8)
Without oil filter change 3.5 (3-1/8)
Dry engine (Overhaul)4.5 (4)
PBIC0249E
MA-26
ENGINE MAINTENANCE (QR20DE·QR25DE)
Checking and Changing Spark PlugsELS000ZK
REMOVAL
1. Remove ignition coil. Refer to EM-29, "IGNITION COIL" .
2. Remove spark plug with spark plug wrench (commercial service
tool).
CAUTION:
Do not drop or shock it.
INSPECTION AFTER REMOVAL
Use standard type spark plug for normal condition.
Hot type spark plug is suitable when fouling occurs with standard type spark plug under conditions such as:
Frequent engine starts
Low ambient temperatures
Cold type spark plug is suitable when spark plug knock occurs with standard type spark plug under conditions
such as:
Extended highway driving
Frequent high engine revolution
Check plug gap of each spark plug.
If out of standard, adjust or replace spark plug.
Use a wire brush for cleaning, if necessary.
INSTALLATION
Install in the reverse order of removal.
Checking EVAP Vapor LinesELS000ZL
1. Visually inspect EVAP vapor lines for improper attachment and for cracks, damage, loose connections,
chafing and deterioration.
2. Inspect fuel tank filler cap vacuum relief valve for clogging, sticking, etc.
Refer to EC-474, "
EVAPORATIVE EMISSION LINE DRAWING" .
SEM294A
MakeNGK
Standard typeLFR5A-11
Hot typeLFR4A-11
Cold typeLFR6A-11
Standard :1.0 - 1.1 mm (0.039 - 0.043 in)
SMA476
Spark plug:
: 24.5 N·m (2.5 kg-m, 18 ft-lb)
ENGINE MAINTENANCE (YD22DDTI)
MA-33
C
D
E
F
G
H
I
J
K
MA
B
MA
Changing Engine OilELS000CH
WARNING:
Be careful not to burn yourself, as the engine oil is hot.
Prolonged and repeated contact with used engine oil may cause skin cancer: try to avoid direct
skin contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand
cleaner as soon as possible.
1. Warm up engine, put vehicle horizontally and check for engine oil leakage from engine components.
2. Stop engine and wait for 10 minutes.
3. Loosen oil filter cap and then remove drain plug.
4. Drain engine oil.
5. Install drain plug with new washer. Refer to EM-147, "
OIL PAN
AND OIL STRAINER" .
CAUTION:
Be sure to clean drain plug and install with new washer.
6. Refill with new engine oil.
Engine oil specification and viscosity:
Refer to MA-17, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Engine oil capacity (Approximate):
Unit: (lmp qt)
CAUTION:
The refill capacity depends on the engine oil temperature and drain time. Use these specifica-
tions for reference only.
Always use the dipstick to the determine when the proper amount of engine oil is in the engine.
7. Warm up engine and check area around drain plug and oil filter for oil leakage.
8. Stop engine and wait for 10 minutes.
9. Check the engine oil level.
Changing Oil Filter (TYPE A)ELS000CI
REMOVAL
1. Open oil filter installation/ removal cover on RH engine undercover.
2. Using the oil filter wrench, remove the oil filter.
CAUTION:
Be careful not to get burned when the engine and engine oil are hot.
When removing, prepare a shop cloth to absorb any engine oil leakage or spillage.
Do not allow engine oil to adhere to the drive belts.
Completely wipe off any engine oil that adhere to the engine and the vehicle.Oil pan drain plug:
: 34 N·m (3.5 kg-m, 25 ft-lb)
PBIC0527E
Drain and refill With oil filter change 5.2 (4-5/8)
Without oil filter change 4.9 (4-3/8)
Dry engine (Overhaul)6.3 (5-1/2)
PBIC0249E
MA-38
CHASSIS AND BODY MAINTENANCE
Changing M/T OilELS000BD
1. Drain oil from drain plug and refill with new gear oil.
2. Check oil level.
CAUTION:
Do not reuse gasket.
Checking A/T FluidELS000BV
1. Warm up engine.
2. Check for fluid leakage.
3. Before driving, fluid level can be checked at fluid temperatures of 30 to 50°C (86 to 122°F) using “COLD”
range on dipstick.
a. Park vehicle on level surface and set parking brake.
b. Start engine and move selector lever through each gear position. Leave selector lever in “P” position.
c. Check fluid level with engine idling.
d. Remove dipstick and wipe clean lint-free paper.
CAUTION:
When wiping away the dipstick, always use lint-free paper, not cloth one.
e. Re-insert dipstick into charging pipe as far as it will go.
CAUTION:
To check fluid level, insert the dipstick until the cap contacts the end of the A/T fluid charging pipe,
with the dipstick reversed from the normal attachment conditions.
f. Remove dipstick and note reading. If reading is at low side of range, add fluid to the A/T fluid charging
pipe.
CAUTION:
Do not overfill.
4. Drive vehicle for approximately 5 minutes in urban areas.
5. Re-check fluid level at fluid temperatures of 50 to 80°C (122 to 176°F) using “HOT” range on dipstick.
CAUTION:
When wiping away the dipstick, always use lint-free paper, not cloth one.
To check fluid level, insert the dipstick until the cap contacts the end of the A/T fluid charging
pipe, with the dipstick reversed from the normal attachment conditions.Oil grade:
API GL-4
Viscosity:
Refer to MA-17, "
RECOMMENDED FLUIDS AND
LUBRICANTS"
Oil capacity:
Approx. 2.3 (4 lmp pt)
Filler plug and drain plug:
: 30 - 39 N·m (3.1 - 3.9 kg-m, 23 - 28 ft-lb)
SCIA0361E
SMA146B
MA-44
CHASSIS AND BODY MAINTENANCE
Checking Power Steering Fluid and LinesELS000BP
Check fluid level in reservoir tank with engine off.
Use “HOT” range at fluid temperatures of 50 to 80°C (122 to 176°F)
or “COLD” range at fluid temperatures of 0 to 30°C (32 to 86°F).
CAUTION:
Do not overfill.
Recommended fluid is DEXRONTM III type ATF or equiva-
lent.
Refer to MA-17, "
RECOMMENDED FLUIDS AND LUBRI-
CANTS"
Check lines for improper attachment, leaks, cracks, dam-
age, loose connections, chafing and deterioration.
Check rack boots for accumulation of power steering fluid.
Axle and Suspension PartsELS000BQ
Check front and rear axle and suspension parts for excessive play,
cracks, wear or other damage.
Shake each wheel to check for excessive play.
Check wheel bearings for smooth operation.
Check axle and suspension nuts and bolts for looseness.
Check strut (shock absorber) for oil leakage or other damage.
Check suspension ball joint for grease leakage and ball joint
dust cover for cracks or other damage.
SST850C
SST851C
SMA525A
SFA392B
DI-1
DRIVER INFORMATION SYSTEM
K ELECTRICAL
CONTENTS
C
D
E
F
G
H
I
J
L
M
SECTION
A
B
DI
DRIVER INFORMATION SYSTEM
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Wiring Diagrams and Trouble Diagnosis .................. 3
COMBINATION METERS ........................................... 4
System Description .................................................. 4
UNIFIED CONTROL METER ................................ 4
HOW TO CHANGE THE DISPLAY FOR ODO/
TRIP METER ........................................................ 4
POWER SUPPLY AND GROUND CIRCUIT ........ 4
WATER TEMPERATURE GAUGE ........................ 4
TACHOMETER ..................................................... 5
SPEEDOMETER ................................................... 5
FUEL GAUGE ....................................................... 5
AMBIENT TEMPERATURE INDICATOR .............. 5
CAN Communication ................................................ 6
CAN Communication Unit ........................................ 6
TYPE 1 .................................................................. 7
TYPE 2 .................................................................. 8
TYPE 3/TYPE4 ..................................................... 9
TYPE 5 ................................................................ 10
Component Parts and Harness Connector Location .... 11
Combination Meter ................................................. 12
CHECK ................................................................ 12
Schematic/LHD Models .......................................... 13
Wiring Diagram — METER —/LHD Models ........... 14
Schematic/RHD Models ......................................... 16
Wiring Diagram — METER —/RHD Models .......... 17
Terminals and Reference Value for Combination
Meter ...................................................................... 19
Meter/Gauges Operation and Odo/Trip Meter ........ 19
SELF-DIAGNOSIS FUNCTION .......................... 19
HOW TO ALTERNATE DIAGNOSIS MODE ....... 19
How to Proceed With Trouble Diagnosis ................ 20
Diagnosis Flow ....................................................... 20
Power Supply and Ground Circuit Inspection ........ 21
Trouble Diagnosis Chart for Symptom ................... 22
DIAGNOSIS RESULTS ....................................... 22
Fuel Level Sensor Inspection [Gasoline Engine Models] ................................................................... 23
FUEL GAUGE ..................................................... 23
LOW-FUEL WARNING LAMP ............................. 23
Fuel Level Sensor Inspection [Diesel Engine Mod-
els] .......................................................................... 24
FUEL GAUGE ..................................................... 24
LOW-FUEL WARNING LAMP ............................. 24
Engine Speed Signal Inspection ............................. 26
Water Temperature Signal Inspection .................... 26
Vehicle Speed Signal Inspection [with ESP] ........... 26
Vehicle Speed Signal Inspection [without ESP] ...... 26
The Fuel Gauge Pointer Fluctuates, Indicator
Wrong Value or Varies ............................................ 27
The Fuel Gauge Does Not Move to FULL position ... 27
Ambient Temperature Inspection [Without Auto A/
C] ............................................................................ 28
Ambient Temperature Inspection [With Auto A/C] ... 29
Electrical Components Inspection .......................... 30
FUEL LEVEL SENSOR UNIT CHECK/GASO-
LINE ENGINE MODELS ..................................... 30
FUEL LEVEL SENSOR UNIT CHECK/DIESEL
ENGINE MODELS .............................................. 30
AMBIENT SENSOR CHECK ............................... 31
Removal and Installation for Combination Meter .... 31
REMOVAL ........................................................... 31
INSTALLATION ................................................... 31
Disassembly and Assembly for Combination Meter ... 32
DISASSEMBLY ................................................... 32
ASSEMBLY ......................................................... 32
WARNING LAMPS .................................................... 33
Schematic ............................................................... 33
Wiring Diagram — WARN —/LHD Models ............. 34
Wiring Diagram — WARN —/RHD Models ............ 42
Electrical Components Inspection .......................... 50
OIL PRESSURE SWITCH CHECK ..................... 50
DIODE CHECK ................................................... 50
A/T INDICATOR ........................................................ 51
Wiring Diagram — AT/IND —/LHD Models ............ 51
Wiring Diagram — AT/IND —/RHD Models ............ 52
A/T Indicator Does Not Illuminate ........................... 53
IDX-2
ALPHABETICAL INDEX
Numerics
4WD - Wiring diagram ....................................... TF-21
4WD control unit inspection table ...................... TF-28
A
A/C air flow ......................................... ATC-32
, MTC-5
A/C component layout ..................................... ATC-23
A/C compressor clutch removal and installation ...........
ATC-146
A/C compressor precaution ............................. ATC-10
A/C compressor special service tool ................ ATC-14
A/C diagnostic work flow (auto A/C) ................ ATC-34
A/C HFC134a (R134a) system precaution ........ ATC-4
A/C HFC134a (R134a) system service procedure .......
ATC-141
A/C HFC134a (R134a) system service tools ... ATC-15
A/C HFC134a system service equipment precaution ...
ATC-10
A/C lubricant (R134a) ...................................... ATC-24
A/C operational check ......................... ATC-65, MTC-7
A/C performance test diagnoses ..................... ATC-98
A/C reray .......................................................... ATC-94
A/C self-diagnoses (auto A/C) ......................... ATC-57
A/C system description (auto A/C) ................... ATC-27
A/C trouble diagnoses (auto A/C) ....... ATC-34, MTC-3
A/C, A - Wiring diagram ................................... ATC-39
A/T fluid checking .................................. AT-16, MA-38
A/T fluid replacement ............................. AT-17, MA-39
A/T fluid temperature sensor ........................... AT-111
A/T IND - Wiring diagram .................................... DI-51
A/T indicator ........................................................ DI-51
A/T shift lock system ........................................ AT-398
A/T shift lock system - Wiring diagram ............ AT-399
A/T trouble diagnoses .......................... AT-57, AT-251
A/T Wiring diagram AT - 1ST ........................... AT-127
A/T Wiring diagram AT - 2ND .......................... AT-132
A/T Wiring diagram AT - 3RD .......................... AT-137
A/T Wiring diagram AT - 4TH .......................... AT-143
A/T Wiring diagram AT - BA/FTS ..................... AT-376
A/T Wiring diagram AT - CAN .............. AT-98, AT-330
A/T Wiring diagram AT - ENG SS ...... AT-121, AT-383
A/T Wiring diagram AT - FTS .......................... AT-108
A/T Wiring diagram AT - LPSV .......... AT-156, AT-389
A/T Wiring diagram AT - MAIN ........................ AT-395
A/T Wiring diagram AT - OVRCSV .... AT-180, AT-364
A/T Wiring diagram AT - PNP/SW ................... AT-102
A/T Wiring diagram AT - SSV/A ......... AT-163, AT-352
A/T Wiring diagram AT - SSV/B ......... AT-169, AT-358
A/T Wiring diagram AT - TCV ............ AT-150, AT-370
A/T Wiring diagram AT - TPS ............ AT-175, AT-347
A/T Wiring diagram AT - VSS A/T ..... AT-114, AT-334
A/T Wiring diagram AT - VSSMTR .... AT-194, AT-341
Accelerator control system ............................... ACC-2
Accelerator pedal position (APP) sensor ........ EC-386,
EC-393
, EC-409, EC-740, EC-747, EC-763, EC-987,
EC-1025
, EC-1098, EC-1104, EC-1149, EC-1297,
EC-1332
, EC-1387, EC-1393, EC-1437
Accelerator pedal released position learning .... EC-45,
EC-507
Aiming adjustment ............................................... LT-4
Air bag .............................................................. SRS-3
Air bag disposal .............................................. SRS-42
Air bleeding (hydraulic clutch) .............................. CL-7
Air bleeding for brake system .............................. BR-9
Air cleaner and air duct(QR20DE•QR25DE) .... EM-15
Air cleaner and air duct(YD22DDTi) ............... EM-133
Air cleaner filter replacement(QR20DEQR25DE) ........
MA-23
Air cleaner filter replacement(YD22DDTi) ......... MA-32
Air cleaner filter(QR20DEQR25DE) ................ EM-15
Air cleaner filter(YD22DDTi) ........................... EM-133
Air conditioner cut control .... EC-37, EC-499, EC-887,
EC-1218
Air flow meter - See Mass air flow sensor ....... EC-149,
EC-590
Air mix door control linkage adjustment ......... ATC-78,
ATC-135
, MTC-10, MTC-32
Air mix. door motor ......................... ATC-76, ATC-135
Air spoiler, rear ................................................... EI-30
Alternator ........................................................... SC-12
Ambient sensor ............. ATC-109, ATC-111, ATC-121
Angular tightening application(QR20DEQR25DE) ......
EM-5
Angular tightening application(YD22DDTi) ..... EM-122
Antenna - See Power antenna ........................... AV-41
APP2PW - Wiring diagram ........... EC-1106, EC-1395
APPS - Wiring diagram ... EC-989, EC-1299, EC-1439
APPS1 - Wiring diagram ................... EC-388, EC-742
APPS2 - Wiring diagram .. EC-395, EC-749, EC-1027,
EC-1334
APPS3 - Wiring diagram ... EC-411, EC-765, EC-1151
Ashtray illumination ............................................ LT-65
Audio .................................................................... AV-4
Auto air conditioner - Wiring diagram ............. ATC-39
Automatic amplifier ........................... ATC-55, ATC-67
Automatic transmission fluid replacement ....... MA-38,
MA-39
AV and NAVI control unit ................................... AV-44
Axle ................................................................... MA-44
B
Back door ........................................................... BL-99
Back door window ............................................ GW-15
Back window .................................................... GW-15
BACK/L - Wiring diagram ................................... LT-44
Back-up lamp .......................................... LT-44, LT-62
Back-up lamp switch (M/T) ............................... MT-13
Barometric pressure (BARO) sensor ............ EC-1167,
EC-1455
Basic inspection .... EC-79, EC-526, EC-905, EC-1231
Battery ................................................................. SC-3
Baulk ring (M/T) .................................... MT-20, MT-25
Blower motor ..... ATC-82, ATC-87, ATC-127, MTC-15,
MTC-18
, MTC-24
Blower resistor ................................................ MTC-25