2003 NISSAN X-TRAIL Atf

REPAIR FOR COMPONENT PARTS
AT-501
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT

5. Install band servo piston assembly to servo piston retainer by
pushing it inward.
6. Install D-ring to O/D servo piston.
CAUTION:

Do not reuse D-ring.

Apply ATF to D-ring.
7. Install O/D servo piston to O/D servo piston retainer fitting the
installation direction on it.
8. Install band servo piston assembly and 2nd servo return spring
to transaxle case.
CAUTION:
Apply ATF to O-rings of band servo piston assembly and
transaxle case.
9. Install O-rings to O/D servo piston retainer.
CAUTION:

Do not reuse O-rings.

Apply ATF to O-rings.

Pay attention to position of each O-rings.
SAT303D
SCIA3689E
AAT886
SCIA3672E
SCIA5646E

AT-502
[ALL]
REPAIR FOR COMPONENT PARTS

10. Install O/D servo piston retainer to transaxle case. Refer to AT-
497, "COMPONENTS" .
CAUTION:

Do not reuse O/D servo piston retainer fitting bolts.

Apply ATF to O-rings of O/D servo piston retainer and
transaxle case.
AAT879

REPAIR FOR COMPONENT PARTS
AT-505
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT

Bearings

Make sure bearings roll freely and are free from noise, cracks,
pitting or wear.

When replacing taper roller bearing, replace outer and inner
race as a set.
ASSEMBLY
1. Attach side gear thrust washers to side gears, then install pinion
mate thrust washers and pinion mate gears in place.
CAUTION:
Apply ATF to any parts.
2. Insert pinion mate shaft.
CAUTION:
When inserting, be careful not to damage pinion mate
thrust washers.
3. Measure the clearance between side gear and differential case
with washers following the procedure below:
a. Set the special tool and dial indicator on side gear.
SPD715
SMT839
SMT087A
SMT097CA

AT-506
[ALL]
REPAIR FOR COMPONENT PARTS

b. Move side gear up and down to measure dial indicator deflec-
tion. Always measure indicator deflection on both side gears.
c. If not within specification, adjust the clearance by changing the
thickness of differential side gear thrust washers. Refer to AT-
535, "Final Drive" .
4. Install lock pin.
CAUTION:

Do not reuse lock pin.

Make sure that lock pin is flush with case.
5. Press on differential side bearings.
CAUTION:
Apply ATF to differential side bearings.
6. Install differential side bearing outer race and differential side
bearing adjusting shim on transaxle case. Refer to AT- 5 0 8 ,
"Adjustment (1)" .
7. Tighten final gear and tighten fixing bolts to the specified torque
in numerical order shown in the figure after temporarily tighten-
ing them. Refer to AT- 5 0 3 , "
COMPONENTS" . Clearance between side gear and differential case
with washer:
0.1 - 0.2 mm (0.004 - 0.008 in)
SMT611A
SMT699BA
SAT545FA
ATM0432D

ASSEMBLY
AT-507
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT

ASSEMBLYPFP:00000
Assembly (1)ECS004MD
1. Install differential side oil seals on transaxle case and converter housing.
CAUTION:

Do not reuse differential side oil seals.

Apply ATF to differential side oil seals.
2. Install parking actuator support to transaxle case. Tighten park-
ing actuator support bolts to the specified torque. Refer to AT-
416, "Components" .
CAUTION:
Pay attention to the direction of parking actuator support.
3. Install parking pawl on transaxle case and fix it with parking
shaft.
4. Install return spring and parking pawl spacer.
SAT181FC
SAT182F
SAT183F
SCIA4881E

AT-508
[ALL]
ASSEMBLY

Adjustment (1)ECS004ME
DIFFERENTIAL SIDE BEARING PRELOAD
1. Install differential side bearing outer race without differential side
bearing adjusting shim on transaxle case.
CAUTION:
Apply ATF to differential side bearing outer race.
2. Install differential side bearing outer race on converter housing.
CAUTION:
Apply ATF to differential side bearing outer race.
3. Place final drive assembly on transaxle case.
4. Install transaxle case on converter housing. Tighten transaxle
case fixing bolts to the specified torque. Refer to AT- 4 1 6 , "
Com-
ponents" .
5. Attach dial indicator on differential case at converter housing
side.
6. Insert Tool into differential side gear from transaxle case side.
7. Move SST up and down and measure dial indicator deflection.
8. Select proper thickness of differential side bearing adjusting
shim(s). Refer to AT- 5 3 6 , "
DIFFERENTIAL SIDE BEARING
PRELOAD ADJUSTING SHIMS" .
Suitable shim thickness = Dial indicator deflection + Speci-
fied bearing preload
SAT870D
ATM0024D
Bearing preload:
0.05 - 0.09 mm (0.0020 - 0.0035 in)
SAT186FA

AT-510
[ALL]
ASSEMBLY


Measure the dimension “B” between the end of reduction pin-
ion gear and the surface of transaxle case.

Measure the dimension “B” in at least two places.

Measure the dimension “C” between the surface of idler gear
bearing inner race and the surface of transaxle case.

Measure the dimension “C” in at least two places.

Measure the dimension “D” between the end of reduction pin-
ion gear and the adjusting shim mating surface of reduction
pinion gear.

Measure the dimension “D” in at least two places.

Calculate dimension “A”.
d. Measure the dimension “E” between the end of idler gear and
the idler gear bearing inner race mating surface of idler gear.

Measure the dimension “E” in at least two places.
e. Select proper thickness of reduction pinion gear bearing adjust-
ing shim. Refer to AT- 5 3 7 , "
REDUCTION PINION GEAR BEAR-
ING ADJUSTING SHIMS" .
3. Install reduction gear and reduction gear bearing adjusting shim
selected in step 2-e on transaxle case.
4. Press idler gear bearing inner race on idler gear.
CAUTION:

Do not reuse idler gear bearing.

Apply ATF to idler gear bearing.
5. Press idler gear on reduction gear.
CAUTION:
Press idler gear until idler gear fully contacts adjusting
shim.
SAT334DA
SAT335D
A = D − (B + C)
SAT336DA
Proper shim thickness = A − E − 0.05 mm (0.0020 in)*
(*... Bearing preload)
SAT337D
SAT873DE

AT-516
[ALL]
ASSEMBLY

c. Install rear planetary carrier (with rear sun gear) on transaxle
case.
11. Install needle bearing on front planetary carrier, then install them
together on transaxle case.
CAUTION:

Apply petroleum jelly to thrust needle bearing.

Pay attention to the direction of thrust needle bearing.
12. Install low and reverse brake piston according to the following
procedures.
a. Set and align return springs to transaxle case gutters as shown
in illustration.
b. Set and align low & reverse brake piston with retainer.
CAUTION:
Apply ATF to the surface of low & reverse brake piston and
retainer.
SAT026F
SCIA4457E
SAT322F
SCIA3652E