2003 NISSAN X-TRAIL ECO mode

BRAKE MASTER CYLINDER
BR-19
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BR

3. Tilt reservoir tank as shown in the figure for the mounting pin to
be inserted. Return the reservoir tank to the upright position
when mounting pin passes through pinhole in the cylinder body.
Push mounting pin to the opposite pinhole of the reservoir tank,
so that it is the same condition as the insertion side.
CAUTION:

Be sure to insert pin from the chamfered pinhole of cylin-
der body.

Do not reuse the mounting pin.
MODELS WITH ESP
Disassembly
CAUTION:

While working, cover primary piston rod with cloth to prevent it from being damaged.

Only remove reservoir tank when absolutely necessary.
1. Place the side of cylinder body with chamfering around the pin
insertion hole up, and secure the cylinder body flange section
with a vise as shown in the figure.
CAUTION:
When securing in a vise, use copper plates or cloth to pro-
tect flange.
2. Using a pin punch [commercial service tool: approximately 4
mm (0.16 in) dia.], remove reservoir tank mounting pin.
3. Remove master cylinder assembly from the vise.
4. Remove reservoir tank and grommet from cylinder body.
5. Push in the primary piston and remove stopper pin from the cyl-
inder body secondary-side tank boss hole.
SFIA0342E
BRA0558D
BRA0559D
BRA0560D

BR-38
SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationsEFS000CQ
Unit: mm (in)
Brake PedalEFS000CR
Check ValveEFS000CS
Brake BoosterEFS000CT
Vacuum type
Front Disc BrakeEFS000CU
Front brakeBrake model AD31VD
Cylinder bore diameter 44.4 × 2 (1.748 × 0.08)
Pad
Length x width x thickness132.0 × 52.5 × 11.0
(5.20 × 2.067 × 0.433)
Rotor outer diameter x thickness 280 × 28 (11.02 × 1.10)
Rear brakeBrake model AD9VA
Cylinder bore diameter 34.9 (1.374)
Pad
Length x width x thickness83.0 × 33.0 × 8.5
(3.268 × 1.299 × 0.335)
Rotor outer diameter x thickness 292 × 16 (11.50 × 0.63)
Master cylinder Cylinder bore diameter 25.4 (1)
Control valve Valve model Electronic control type
Brake boosterBooster model C215T
Diaphragm diameterPrimary 230 (9.06)
Secondary 205 (8.07)
Recommended brake fluid DOT 3 or DOT 4
Pedal play3 - 11 mm (0.12 - 0.43 in)
Looseness at clevis pin 1 - 3 mm (0.04 - 0.12 in)
Brake pedal height (from dash panel top surface)M/T model 156 - 166 mm (6.14 - 6.54 in)
A/T model 164 - 174 mm (6.46 - 6.85 in)
Depressed pedal height under a force of 490 N (50 kg,110.6 lb)
(from dash panel top surface)M/T model 80 mm (3.15 in) or more
A/T model 85 mm (3.35 in) or more
Clearance between threaded end of stop lamp switch and pedal stopper 0.74 - 1.96 mm (0.0291 - 0.0772 in)
Vacuum leakage [at vacuum of 66.7 kPa (-500 mmHg, -19.69
inHg)]Within 1.3 kPa (10 mmHg, 0.39 inHg) of vacuum for 15 seconds
Vacuum leakage [at vacuum of -66.7 kPa (-500 mmHg, -19.69
inHg)]Within 3.3 kPa (25 mmHg, 0.98 inHg) of vacuum for 15 seconds
Input rod installation standard dimension 125 mm (4.92 in)
Brake typeAD31VD
Brake padStandard thickness (new) 11 mm (0.43 in)
Repair limit thickness 2.0 mm (0.079 in)
Disc rotorStandard thickness (new) 28.0 mm (1.102 in)
Repair limit thickness 26.0 mm (1.024 in)
Runout limit 0.04 mm (0.0016 in)

TROUBLE DIAGNOSIS
BRC-77
[ESP/TCS/ABS]
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BRC

(Note 1): Check the pressure of the tyre in normal condition.
(Note 2): ON/OFF timing of the ABS warning lamp
ON: For approximately 0.5 seconds after the ignition switch is turned ON, or when a malfunction is detected.
OFF: Approximately 0.5 seconds after the ignition switch is turned ON (when the system is in normal operation).
(Note 3): ON/OFF timing of the ESP OFF indicator lamp
ON: For approximately 0.5 seconds after the ignition switch is turned ON, or when a malfunction is detected ESP OFF switch is ON.
OFF: Approximately 0.5 seconds after the ignition switch is turned ON (when the system is in normal operation) or when ESP OFF
switch is OFF.
(Note 4): SLIP indicator lamp ON/OFF timing
ON: For approximately 0.5 seconds after the ignition switch is turned ON, or when a malfunction is detected.
OFF: Approximately 0.5 seconds after the ignition switch is turned ON (when the system is in normal operation) and ESP/TCS function
is not activated.
Flashing: ESP/TCS function is active during driving.
CONSULT-II Functions EFS001A7
CONSULT-II MAIN FUNCTION
In a diagnosis function (main function), there are “WORK SUPPORT”, “SELF-DIAGNOSTIC RESULTS”,
“DATA MONITOR”, “CAN DIAG SUPPORT MNTR”, “ACTIVE TEST”, “FUNCTION TEST”, “ECU PART NUM-
BER”.
CONSULT-II BASIC OPERATION PROCEDURE
1. Turn ignition switch OFF.
2. Connect CONSULT-II and CONSULT-II CONVERTER to data link connector.
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carry out CAN communication.
3. Turn ignition switch ON.
4. Touch “START (NISSAN BASED VHCL)”.
Diagnostic
test modeFunction Reference
WORK SUP-
PORTThis mode enables a technician to adjust some devices faster and more accurately
by following the indications on CONSULT-II.BRC-51, "
Adjustment of
Steering Angle Sensor Neu-
tral Position"
SELF-DIAG-
NOSTIC
RESULTSSelf-diagnostic results can be read and erased quickly.BRC-79, "
SELF-DIAGNOSIS"
DATA MONI-
TORInput/Output data in the ESP/TCS/ABS control unit can be read.BRC-81, "DATA MONITOR"
CAN DIAG
SUPPORT
MNTRThe results of transmit/receive diagnosis of communication can be read. —
ACTIVE TESTDiagnostic Test Mode in which CONSULT-II drives some actuators apart from the
ESP/TCS/ABS control unit and also shifts some parameters in a specified range.BRC-84, "
ACTIVE TEST"
FUNCTION
TESTConducted by CONSULT-II instead of a technician to determine whether each sys-
tem is “OK” or “NG”.—
ECU PART
NUMBERESP/TCS/ABS control unit part number can be read. —
SKIA3098E

PS-24
POWER STEERING OIL PUMP

POWER STEERING OIL PUMPPFP:49110
On-Vehicle Inspection and ServiceEGS000AF
OIL PUMP PULLEY HYDRAULIC PRESSURE INSPECTION
Before starting following procedure, check tension of belt.
1. Raise vehicle. Connect oil pressure gauge between oil pump
discharge connector and high pressure hose. Then bleed the
hydraulic circuit.
2. Start engine. Run engine until oil temperature reaches 50°C -
80°C (122 - 176°F)
CAUTION:

Leave valve of hydraulic pressure gauge fully open while
starting and running engine. If engine is started with
valve closed, hydraulic pressure in oil pump goes up.
This will relief pressure along with abnormal increase of
oil temperature.

Care must be taken to keep hose clear of belt and other parts when engine is started.
3. Fully close hydraulic pressure gauge valve with engine at idle. Measure relief pressure.
4. After measurement, open valve slowly.
CAUTION:
Never keep valve closed for 15 seconds or longer.

If relief pressure is outside specification, disassemble and service oil pump. Refer to PS-25, "Disas-
sembly and Assembly(QR20DE and QR25DE engine models)" .
5. After inspection, remove oil pressure gauge from hydraulic circuit. Add fluid. Be sure to bleed the system
completely. Refer to PS-6, "
Bleeding Hydraulic System"
Removal and Installation (QR20DE and QR25DE engine models)EGS000AG
REMOVAL
1. Loosen adjusting screw and oil pump mounting bolt. Then, remove belt.
2. Remove union bolt and hose for oil pump.
3. Remove oil pump bracket attaching bolt.
4. Remove oil pump from vehicle.
INSTALLATION
Paying attention to following items, install in the reverse order of removal.

After installation, adjust belt tension. Refer to EM-13, "DRIVE BELTS" .

After installation, be sure to bleed system. Refer to PS-6, "Bleeding Hydraulic System" . Relief pressure specification:
8,000 - 8,800 kPa (81.4 - 87.3 bar, 83 - 89 kg/cm
2 , 1,180 - 1,266 psi)
SST834-H

TROUBLE DIAGNOSIS
SRS-15
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SRS

CONSULT-II FunctionEHS000O6
DIAGNOSIS MODE FOR CONSULT-II

“SELF-DIAG [CURRENT]”
A current Self-diagnosis result (also indicated by the number of warning lamp flashes in the Diagnosis
mode) is displayed on the CONSULT-II screen in real time. This refers to a malfunctioning part requiring
repairs.

“SELF-DIAG [PAST]”
Diagnosis results previously stored in the memory are displayed on the CONSULT-II screen. The stored
results are not erased until memory erasing is executed.

“TROUBLE DIAG RECORD”
With TROUBLE DIAG RECORD, diagnosis results previously erased by a reset operation can be dis-
played on the CONSULT-II screen.

“ECU DISCRIMINATED NO.”
The diagnosis sensor unit for each vehicle model is assigned
with its own, individual classification number. This number will
be displayed on the CONSULT-II screen, as shown. When
replacing the diagnosis sensor unit, refer to the part number for
the compatibility. After installation, replacement with a correct
unit can be checked by confirming this classification number on
the CONSULT-II screen.
After repair, make sure the discriminated number of diagnosis
sensor unit installed to vehicle are same. Refer to SRS-41,
"ECU DISCRIMINATED NO." .
HOW TO CHANGE SELF-DIAGNOSIS MODE WITH CONSULT-II
From User Mode to Diagnosis Mode
After selecting “AIR BAG” on the “SELECT SYSTEM” screen, User mode automatically changes to Diagnosis
mode.
From Diagnosis Mode to User Mode
To return to User mode from Diagnosis mode, touch “BACK” key of CONSULT-II until “SELECT SYSTEM”
appears, then diagnosis mode automatically changes to User mode.
PHIA0218E
SRS803
SRS804

SRS-16
TROUBLE DIAGNOSIS

HOW TO ERASE SELF-DIAGNOSIS RESULTS

“SELF-DIAG [CURRENT]”
A current Self-diagnosis result is displayed on the CONSULT-II screen in real time.
After the malfunction is repaired completely, no malfunction is detected on “SELF-DIAG [CURRENT]”.

“SELF-DIAG [PAST]”
Return to the “SELF-DIAG [CURRENT]” CONSULT-II screen by touching “BACK” key of CONSULT-II and
select “SELF-DIAG [CURRENT]” in SELECT DIAG MODE. Touch “ERASE” in “SELF-DIAG [CURRENT]”
mode.
NOTE:
If the memory of the malfunction in “SELF-DIAG [PAST]” is not erased, the User mode shows the system
malfunction by the operation of the warning lamp even if the malfunction is repaired completely.

“TROUBLE DIAG RECORD”
The memory of “TROUBLE DIAG RECORD” cannot be erased.
Self-Diagnosis Function (Without CONSULT-II) EHS000O7

The reading of these results is accomplished “User mode” and “Diagnosis mode”.

After a malfunction is repaired, turn ignition switch ON. Diagnosis mode returns to the User mode. At that
time, the self-diagnostic result is cleared.
HOW TO CHANGE SELF-DIAGNOSIS MODE WITHOUT CONSULT-II
HOW TO ERASE SELF-DIAGNOSIS RESULTS
After a malfunction is repaired, turn the ignition switch OFF for at least one second, then back ON. Diagnosis
mode returns to the User mode. At that time, the self-diagnostic result is cleared.
SRS701
PHIA0709E

TROUBLE DIAGNOSIS
SRS-21
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B
SRS

10. After repairing the malfunction, touch “SELF-DIAG [CURRENT]”
to check that “No DTC IS DETECTED” is displayed.

After checking the display, touch “ERASE”.

If any malfunction is displayed on “SELF-DIAG [CURRENT]”,
repair or replace the malfunctioning again.
11. Touch “BACK” key of CONSULT-II to “SELECT SYSTEM”
screen. Touch “SELF-DIAG [PAST]”.
12. Check that no malfunction is detected on “SELF-DIAG [PAST]”.

If any malfunction is deployed, Touch “ERASE” in the “SELF-
DIAG [CURRENT]” screen, and check the display.
13. Turn ignition switch OFF, then turn off and disconnect CONSULT-II.
14. Turn ignition switch ON, and check the system with the SRS air bag warning lamp (User mode).
15. Check that no malfunction is detected. Now the diagnosis is complete.
DIAGNOSTIC PROCEDURE 3
Inspecting SRS Malfunctioning Record
If any malfunction is detected in “SRS Operation Check”, but no malfunction is detected in “SELF-DIAG [CUR-
RENT]” on CONSULT-II, carry out the following steps.
1. CHECK BATTERY VOLTAGE
Disconnect both battery cables and check that the battery voltage is 9 V or more.
OK or NG
OK >> GO TO 2.
NG >> Charge the battery.
2. CONSIDER POSSIBILITY OF NOT ERASING SELF-DIAGNOSTIC RESULT AFTER REPAIRING.
Is it the first time for maintenance of SRS?
YES or NO
YES >> GO TO 3.
NO >> Erase the self-diagnostic results, and Check the “SRS Operation Check”. Refer to SRS-17, "
SRS
Operation Check" .
3. CHECK “SELF-DIAG [PAST]” BY CONSULT-II
Store the memory in “SELF-DIAG [PAST]”.
YES or NO
YES >> Repair the part of “SELF-DIAG[PAST]”.
NO >> Check the “TROUBLE DIAG RECORD”, and then repair it. Refer to SRS-22, "
Diagnostic Code
Chart" .
SRS701
SRS702

SRS-24
TROUBLE DIAGNOSIS

Trouble Diagnosis without CONSULT-IIEHS000OA
DIAGNOSTIC PROCEDURE 4
CAUTION:
SRS will not enter diagnosis mode if no malfunction is detected in user mode.
1. Turn ignition switch ON.
2. After “AIR BAG” warning lamp lights for 7 seconds, turn ignition switch OFF within 1 second.
3. Wait more than 3 seconds.
4. Repeat the steps 1 to 3 two times.
5. Turn ignition switch ON.
6. Compare the number of flashes to Air Bag Warning Lamp Flash Code.
7. Turn the ignition switch OFF, and disconnect both battery cables.
8. Repair the system as outlined by the “REPAIR ORDER” in “Warning Lamp Flash Code Chart” that corre-
sponds to flash code.
9. After the repairing of malfunction, connect both battery cables, and turn the ignition switch ON.
10. Check that no malfunction is detected.