ENGINE MAINTENANCE (YD22DDTI)
MA-35
C
D
E
F
G
H
I
J
K
MA
B
MA
Changing Oil Filter (TYPE B)ELS000ZM
REMOVAL
CAUTION:
Be careful not to get burned when engine and engine oil are
hot.
When removing, prepare a shop cloth to absorb any engine
oil leakage or spillage.
Do not allow engine oil to adhere to drive belts.
Completely wipe off any engine oil that adhere to engine
and vehicle.
1. Open oil filter installation/removal cover on RH engine undercover.
2. Using a socket wrench [plane-to-plane width: 17 mm (0.67 in)],
loosen oil filter body approximately four turns.
3. Drain engine oil after matching the "DRAIN" arrow mark at the
bottom of oil filter body to the protrusion on oil filter bracket.
Catch engine oil with a pan or cloth.
CAUTION:
The drained engine oil flows over the right surface of
oil filter body.
Completely wipe clean any engine oil remaining on oil
filter body or vehicle.
4. Remove oil filter body, then remove oil filter.
PBIC2536E
JLC290B
JLC291B
MA-36
ENGINE MAINTENANCE (YD22DDTI)
5. Remove O-ring from oil filter body.
Push O-ring in one direction, lift the slack part using fingers,
and remove O-ring from oil filter body.
CAUTION:
Do not use a screwdrivers etc. as they may cause dam-
age to oil filter body.
INSTALLATION
1. Completely remove all foreign objects adhering to the inside of oil filter body or O-ring mounting area
(body side and bracket side).
2. Install oil filter and O-ring to oil filter body.
Push oil filter into filter body completely.
3. Install oil filter body to oil filter bracket.
INSPECTION AFTER INSTALLATION
1. After warming up engine, check there is no leaks of engine oil.
2. Stop engine and wait for 10 minutes.
3. Check the engine oil level and add engine oil. Refer to MA-33, "
Changing Engine Oil" .
Draining WaterELS000CJ
1. Prepare a tray at the drain hose open end.
2. Loosen drain cock, and operate priming pump to drain water
from fuel filter.
CAUTION:
Water in filter is drained with fuel. Prepare larger capacity
pan than fuel filter volume.
Drained water is mixed with fuel. Prevent fuel from adher-
ing to rubber parts such as engine mount insulator.
3. After draining, close drain cock by hand.
CAUTION:
If drain cock is tightened excessively, it may be damaged
and fuel will leak. Do not use tools to tighten drain cock.
4. Bleed air in fuel piping. Refer to FL-18, "
Air Bleeding" .
5. Start engine and make sure there is no fuel leakage.
JLC292B
Oil filter body:
: 22 N·m (2.2 Kg-m, 16 ft-lb)
SBIA0138E
MA-38
CHASSIS AND BODY MAINTENANCE
Changing M/T OilELS000BD
1. Drain oil from drain plug and refill with new gear oil.
2. Check oil level.
CAUTION:
Do not reuse gasket.
Checking A/T FluidELS000BV
1. Warm up engine.
2. Check for fluid leakage.
3. Before driving, fluid level can be checked at fluid temperatures of 30 to 50°C (86 to 122°F) using “COLD”
range on dipstick.
a. Park vehicle on level surface and set parking brake.
b. Start engine and move selector lever through each gear position. Leave selector lever in “P” position.
c. Check fluid level with engine idling.
d. Remove dipstick and wipe clean lint-free paper.
CAUTION:
When wiping away the dipstick, always use lint-free paper, not cloth one.
e. Re-insert dipstick into charging pipe as far as it will go.
CAUTION:
To check fluid level, insert the dipstick until the cap contacts the end of the A/T fluid charging pipe,
with the dipstick reversed from the normal attachment conditions.
f. Remove dipstick and note reading. If reading is at low side of range, add fluid to the A/T fluid charging
pipe.
CAUTION:
Do not overfill.
4. Drive vehicle for approximately 5 minutes in urban areas.
5. Re-check fluid level at fluid temperatures of 50 to 80°C (122 to 176°F) using “HOT” range on dipstick.
CAUTION:
When wiping away the dipstick, always use lint-free paper, not cloth one.
To check fluid level, insert the dipstick until the cap contacts the end of the A/T fluid charging
pipe, with the dipstick reversed from the normal attachment conditions.Oil grade:
API GL-4
Viscosity:
Refer to MA-17, "
RECOMMENDED FLUIDS AND
LUBRICANTS"
Oil capacity:
Approx. 2.3 (4 lmp pt)
Filler plug and drain plug:
: 30 - 39 N·m (3.1 - 3.9 kg-m, 23 - 28 ft-lb)
SCIA0361E
SMA146B
CHASSIS AND BODY MAINTENANCE
MA-39
C
D
E
F
G
H
I
J
K
MA
B
MA
6. Check fluid condition.
If fluid is very dark or smells burned, refer to AT section for
checking operation of A/T. Flush cooling system after repair of
A/T.
If A/T fluid contains frictional material (clutches, bands, etc.),
replace radiator and flush cooler line using cleaning solvent
and compressed air after repair of A/T. Refer to CO-12,
"RADIATOR" , CO-14, "RADIATOR (ALUMINUM TYPE)" .
7. Install the removed dipstick in the A/T fluid charging pipe.
Changing A/T FluidELS000BW
1. Warm up A/T fluid.
2. Stop engine.
3. Drain A/T fluid from drain plug and refill with new A/T fluid.
Always refill same volume with drained fluid.
4. Run engine at idle speed for five minutes.
5. Check fluid level and condition. Refer to MA-38, "
Checking A/T Fluid" . If fluid is still dirty, repeat steps 2
through 5.
Checking Transfer OilELS000BT
Check for oil leakage and oil level.
CAUTION:
Never start engine while checking oil level.
Changing Transfer OilELS000BU
1. Drain oil from drain plug and refill with new gear oil.
SMA853B
Fluid grade:
Genuine Nissan ATF or equivalent. Refer to MA-
17, "RECOMMENDED FLUIDS AND LUBRI-
CANTS" .
Fluid capacity (With torque converter):
Approx. 8.5 (7-1/2 lmp qt)
Drain plug:
: 34 N·m (3.5 kg-m, 25 ft-lb)
SMA052D
Filler plug:
: 9.8 - 19.6 N·m (1.0 - 1.9 kg-m, 87 - 173 in-lb)
SDIA0513E
MA-44
CHASSIS AND BODY MAINTENANCE
Checking Power Steering Fluid and LinesELS000BP
Check fluid level in reservoir tank with engine off.
Use “HOT” range at fluid temperatures of 50 to 80°C (122 to 176°F)
or “COLD” range at fluid temperatures of 0 to 30°C (32 to 86°F).
CAUTION:
Do not overfill.
Recommended fluid is DEXRONTM III type ATF or equiva-
lent.
Refer to MA-17, "
RECOMMENDED FLUIDS AND LUBRI-
CANTS"
Check lines for improper attachment, leaks, cracks, dam-
age, loose connections, chafing and deterioration.
Check rack boots for accumulation of power steering fluid.
Axle and Suspension PartsELS000BQ
Check front and rear axle and suspension parts for excessive play,
cracks, wear or other damage.
Shake each wheel to check for excessive play.
Check wheel bearings for smooth operation.
Check axle and suspension nuts and bolts for looseness.
Check strut (shock absorber) for oil leakage or other damage.
Check suspension ball joint for grease leakage and ball joint
dust cover for cracks or other damage.
SST850C
SST851C
SMA525A
SFA392B
SERVICE DATA AND SPECIFICATIONS (SDS)
MA-47
C
D
E
F
G
H
I
J
K
MA
B
MA
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Standard and LimitELS000K3
BELT DEFLECTION AND TENSION
QR20DE and QR25DE
YD22DDTi
*: When engine is cold.
RADIATOR
Unit: kPa (bar, kg/cm2 , psi)
ENGINE COOLANT CAPACITY
QR20DE and QR25DE
Unit: (lmp qt)
YD22DDTi
Unit: (lmp qt)
ENGINE OIL CAPACITY (APPROXIMATE)
QR20DE and QR25DE
Unit: (lmp qt)
YD22DDTi
Unit: (lmp qt)
SPARK PLUG
QR20DE and QR25DE
Tensions of drive belts Auto-adjustment by auto-tensioner
Applied beltBelt deflection with 98 N (10 kg, 22 lb) force applied* mm (in)
New Adjusted Limit for re-adjusting
A/C compressor belt 4 - 5 (0.16 - 0.20) 6 - 7 (0.24 - 0.28) 8.5 (0.335)
Alternator and water pump belt 9.0 - 10.5 (0.354 - 0.413) 11.0 - 12.5 (0.433 - 0.492) 16.5 (0.650)
Cap relief pressureStandard 78 - 98 (0.78 - 0.98, 0.8 - 1.0, 11 - 14)
Limit 59 (0.59, 0.6, 9)
Leakage test pressure 157 (1.57, 1.6, 23)
Coolant capacity (With reservoir tank at “MAX” level) 7.1 (6-1/4)
Reservoir tank coolant capacity (At “MAX” level) 0.6 (1/2)
Coolant capacity (With reservoir tank at “MAX” level) 9.5 (8-3/8)
Reservoir tank coolant capacity (At “MAX” level) 0.6 (1/2)
Drain and refill With oil filter change 3.9 (3-3/8)
Without oil filter change 3.5 (3-1/8)
Dry engine (Overhaul)4.5 (4)
Drain and refill With oil filter change 5.2 (4-5/8)
Without oil filter change 4.9 (4-3/8)
Dry engine (Overhaul)6.3 (5-1/2)
MakeNGK
Standard typeLFR5A-11
Hot typeLFR4A-11
Cold typeLFR6A-11
Spark plug gap mm (in) 1.0 - 1.1 (0.039 - 0.043)
SC-34
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
BatteryEKS0031Q
StarterEKS0031R
AlternatorEKS0031S
Applied modelQR20, QR25 engine
YD22 engine
Except
for Northern EuropeFor Northern
Europe
Type 55D23L 80D23L 110D26L
Capacity [V - AH] 12-48 12-52 12-64
Applied modelQR20, QR25 engine
YD22 engine
A/T M/T
Ty p eS114-844 M0T87081 M8T71471
HITACHI make MITSUBISHI make
Reduction
System voltage [V] 12
No-loadTerminal voltage [V] 11.0
Current [A] Less than 90 Less than 90 Less than 145
Revolution [rpm] More than 2,700 More than 2,500 More than 3,300
Minimum diameter of commutator [mm (in)] 28.0 (1.102) 28.8 (1.134) 31.4 (1.236)
Minimum length of brush [mm (in)] 10.5 (0.413) 7.0 (0.276) 11.0 (0.433)
Brush spring tension [N (kg, lb)] 16.2 (1.65, 3.64)15.0 - 20.4
(1.5 - 2.1, 3.4 - 4.6)26.7 - 36.1
(2.7 - 3.7, 6.0 - 8.2)
Clearance between bearing metal and armature shaft [mm (in)] Less than 0.2 (0.008) —
Clearance “L” between pinion front edge and pinion
stopper[mm (in)]0.3 - 2.5
(0.012 - 0.098)0.5 - 2.0
(0.020 - 0.079)—
Movement “L” in height of pinion assembly [mm (in)] —0.5 - 2.0
(0.020 - 0.079)
Applied model QR20, QR25 engine YD22 engine
Ty p eLR1110-713 A3TB0771
HITACHI make MITSUBISHI make
Nominal rating [V - A] 12-110 12-90
Ground polarityNegative
Minimum revolutions under no-load
(When 13.5 V is applied)[rpm] Less than 1,100 Less than 1,300
Hot output current (When 13.5V is applied) [A/rpm](More than 35/1,300)
More than 70/1,800
More than 91/2,500
More than 110/5,000More than 29/1,300
More than 76/2,500
More than 88/5,000
Regulated output voltage [V] 14.1 - 14.7
Minimum length of brush [mm (in)] More than 6.0 (0.236) More than 5.0 (0.197)
Brush spring pressure [N (g, oz)]1.0 - 3.43
(102 - 350, 3.60 - 12.34)4.8 - 6.0
(490 - 610, 17.28 - 21.51)
Slip ring minimum diameter [mm (in)] More than 26.0 (1.024) More than 22.1 (0.870)
Rotor coil resistance at 20 °C (68 °F) [Ω] 2.31 2.1 - 2.5
DI-1
DRIVER INFORMATION SYSTEM
K ELECTRICAL
CONTENTS
C
D
E
F
G
H
I
J
L
M
SECTION
A
B
DI
DRIVER INFORMATION SYSTEM
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Wiring Diagrams and Trouble Diagnosis .................. 3
COMBINATION METERS ........................................... 4
System Description .................................................. 4
UNIFIED CONTROL METER ................................ 4
HOW TO CHANGE THE DISPLAY FOR ODO/
TRIP METER ........................................................ 4
POWER SUPPLY AND GROUND CIRCUIT ........ 4
WATER TEMPERATURE GAUGE ........................ 4
TACHOMETER ..................................................... 5
SPEEDOMETER ................................................... 5
FUEL GAUGE ....................................................... 5
AMBIENT TEMPERATURE INDICATOR .............. 5
CAN Communication ................................................ 6
CAN Communication Unit ........................................ 6
TYPE 1 .................................................................. 7
TYPE 2 .................................................................. 8
TYPE 3/TYPE4 ..................................................... 9
TYPE 5 ................................................................ 10
Component Parts and Harness Connector Location .... 11
Combination Meter ................................................. 12
CHECK ................................................................ 12
Schematic/LHD Models .......................................... 13
Wiring Diagram — METER —/LHD Models ........... 14
Schematic/RHD Models ......................................... 16
Wiring Diagram — METER —/RHD Models .......... 17
Terminals and Reference Value for Combination
Meter ...................................................................... 19
Meter/Gauges Operation and Odo/Trip Meter ........ 19
SELF-DIAGNOSIS FUNCTION .......................... 19
HOW TO ALTERNATE DIAGNOSIS MODE ....... 19
How to Proceed With Trouble Diagnosis ................ 20
Diagnosis Flow ....................................................... 20
Power Supply and Ground Circuit Inspection ........ 21
Trouble Diagnosis Chart for Symptom ................... 22
DIAGNOSIS RESULTS ....................................... 22
Fuel Level Sensor Inspection [Gasoline Engine Models] ................................................................... 23
FUEL GAUGE ..................................................... 23
LOW-FUEL WARNING LAMP ............................. 23
Fuel Level Sensor Inspection [Diesel Engine Mod-
els] .......................................................................... 24
FUEL GAUGE ..................................................... 24
LOW-FUEL WARNING LAMP ............................. 24
Engine Speed Signal Inspection ............................. 26
Water Temperature Signal Inspection .................... 26
Vehicle Speed Signal Inspection [with ESP] ........... 26
Vehicle Speed Signal Inspection [without ESP] ...... 26
The Fuel Gauge Pointer Fluctuates, Indicator
Wrong Value or Varies ............................................ 27
The Fuel Gauge Does Not Move to FULL position ... 27
Ambient Temperature Inspection [Without Auto A/
C] ............................................................................ 28
Ambient Temperature Inspection [With Auto A/C] ... 29
Electrical Components Inspection .......................... 30
FUEL LEVEL SENSOR UNIT CHECK/GASO-
LINE ENGINE MODELS ..................................... 30
FUEL LEVEL SENSOR UNIT CHECK/DIESEL
ENGINE MODELS .............................................. 30
AMBIENT SENSOR CHECK ............................... 31
Removal and Installation for Combination Meter .... 31
REMOVAL ........................................................... 31
INSTALLATION ................................................... 31
Disassembly and Assembly for Combination Meter ... 32
DISASSEMBLY ................................................... 32
ASSEMBLY ......................................................... 32
WARNING LAMPS .................................................... 33
Schematic ............................................................... 33
Wiring Diagram — WARN —/LHD Models ............. 34
Wiring Diagram — WARN —/RHD Models ............ 42
Electrical Components Inspection .......................... 50
OIL PRESSURE SWITCH CHECK ..................... 50
DIODE CHECK ................................................... 50
A/T INDICATOR ........................................................ 51
Wiring Diagram — AT/IND —/LHD Models ............ 51
Wiring Diagram — AT/IND —/RHD Models ............ 52
A/T Indicator Does Not Illuminate ........................... 53