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![NISSAN X-TRAIL 2003 Service Repair Manual EM-28
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OIL PAN AND OIL STRAINER
2. Install oil strainer.
3. Install oil pan (lower) with the following procedure:
a. Use a scraper to remove old liquid gasket from mating surfaces.
Also remove NISSAN X-TRAIL 2003 Service Repair Manual EM-28
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OIL PAN AND OIL STRAINER
2. Install oil strainer.
3. Install oil pan (lower) with the following procedure:
a. Use a scraper to remove old liquid gasket from mating surfaces.
Also remove](/manual-img/5/57404/w960_57404-79.png)
EM-28
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OIL PAN AND OIL STRAINER
2. Install oil strainer.
3. Install oil pan (lower) with the following procedure:
a. Use a scraper to remove old liquid gasket from mating surfaces.
Also remove old liquid gasket from mating surface of oil
pan (upper).
b. Apply a continuous bead of liquid gasket with a tube presser
(special service tool: WS39930000) as shown in the figure.
Use Genuine Liquid Gasket or equivalent.
c. Tighten bolts in numerical order as shown in the figure.
4. Install oil pan drain plug.
Refer to the figure of components of former page for installation direction of washer. Refer to EM-25,
"Removal and Installation" .
5. Install in the reverse order of removal after this step.
NOTE:
Pour engine oil at least 30 minutes after oil pan is installed.
INSPECTION AFTER INSTALLATION
1. Check engine oil level and add engine oil. Refer to LU-7, "ENGINE OIL" .
2. Start engine, and make sure there is no leaks of engine oil.
3. Stop engine and wait for 10 minutes.
4. Check engine oil level again. Refer to LU-7, "
ENGINE OIL" .
SEM958F
SBIA0254E
KBIA0096E
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EM-30
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SPARK PLUG
SPARK PLUG PFP:22401
Removal and InstallationEBS00KNG
REMOVAL
1. Remove ignition coil. Refer to EM-29, "IGNITION COIL" .
2. Remove spark plug with spark plug wrench (commercial service
tool).
CAUTION:
Do not drop or shock it.
INSPECTION AFTER REMOVAL
Use standard type spark plug for normal condition.
Hot type spark plug is suitable when fouling occurs with standard type spark plug under conditions such as:
Frequent engine starts
Low ambient temperatures
Cold type spark plug is suitable when spark plug knock occurs with standard type spark plug under conditions
such as:
Extended highway driving
Frequent high engine revolution
1. Ignition coil 2. Spark plug 3. Rocker cover
KBIA1974J
SEM294A
MakeNGK
Standard typeLFR5A-11
Hot typeLFR4A-11
Cold typeLFR6A-11
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b. With the sleeve side of quick connector release facing quick connector, install quick connector release
onto fuel tube.
c. Insert NISSAN X-TRAIL 2003 Service Repair Manual FUEL INJECTOR AND FUEL TUBE
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b. With the sleeve side of quick connector release facing quick connector, install quick connector release
onto fuel tube.
c. Insert](/manual-img/5/57404/w960_57404-84.png)
FUEL INJECTOR AND FUEL TUBE
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b. With the sleeve side of quick connector release facing quick connector, install quick connector release
onto fuel tube.
c. Insert quick connector release into quick connector until sleeve
contacts and goes no further. Hold quick connector release on
that position.
CAUTION:
Inserting quick connector release hard will not disconnect
quick connector. Hold quick connector release where it
contacts and goes no further.
d. Draw and pull out quick connector straight from fuel tube.
CAUTION:
Pull quick connector holding “A” position in the figure.
Do not pull with lateral force applied. O-ring inside quick
connector may be damaged.
Prepare container and cloth beforehand as fuel will leak out.
Avoid fire and sparks.
Keep parts away from heat source. Especially, be careful when welding is performed around
them.
Do not expose parts to battery electrolyte or other acids.
Do not bend or twist connection between quick connector and fuel feed hose during installa-
tion/removal.
To keep clean the connecting portion and to avoid dam-
age and foreign materials, cover them completely with
plastic bags or something similar.
4. Remove PCV hose. Refer to EM-17, "
Removal and Installation (QR20DE)" .
5. Disconnect harness connector from ignition coil.
6. Remove sub-harness for fuel injector.
7. Remove electric throttle control actuator and intake manifold support. Refer to EM-17, "
Removal and
Installation (QR20DE)" .
8. Loosen mounting bolts in reverse order as shown in the figure.
9. Remove fuel tube protector.
10. Pull out fuel tube and fuel injector assembly rearward of engine.
CAUTION:
When removing, be careful to avoid any interference with fuel injector.
Use a shop cloth to absorb any fuel leaks from fuel tube.
KBIA0702E
PBIC2205E
PBIC2180E
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![NISSAN X-TRAIL 2003 Service Repair Manual EM-34
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FUEL INJECTOR AND FUEL TUBE
11. Remove fuel injector from fuel tube with the following procedure:
a. Open and remove clip.
b. Remove fuel injector from fuel tube by pulling straight.
CAUT NISSAN X-TRAIL 2003 Service Repair Manual EM-34
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FUEL INJECTOR AND FUEL TUBE
11. Remove fuel injector from fuel tube with the following procedure:
a. Open and remove clip.
b. Remove fuel injector from fuel tube by pulling straight.
CAUT](/manual-img/5/57404/w960_57404-85.png)
EM-34
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FUEL INJECTOR AND FUEL TUBE
11. Remove fuel injector from fuel tube with the following procedure:
a. Open and remove clip.
b. Remove fuel injector from fuel tube by pulling straight.
CAUTION:
Be careful with remaining fuel that may go out from fuel
tube.
Be careful not to damage fuel injector nozzle during
removal.
Do not bump or drop fuel injector.
Do not disassemble fuel injector.
INSTALLATION
1. Note the following, and install O-rings to fuel injector.
CAUTION:
Upper and lower O-rings are different. Be careful not to confuse them.
Handle O-ring with bare hands. Do not wear gloves.
Lubricate O-ring with new engine oil.
Do not clean O-ring with solvent.
Make sure that O-ring and its mating part are free of foreign material.
When installing O-ring, be careful not to scratch it with tool or fingernails. Also be careful not to
twist or stretch O-ring. If O-ring was stretched while it was being attached, do not insert it
quickly into fuel tube.
Insert O-ring straight into fuel tube. Do not decenter or twist it.
SBIA0364E
Fuel tube side : Black
Nozzle side : Green
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![NISSAN X-TRAIL 2003 Service Repair Manual FUEL INJECTOR AND FUEL TUBE
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8. Remove fuel injector from fuel tube with the following procedure:
a. Open and remove clip.
b. Remove fuel injector from fuel tube NISSAN X-TRAIL 2003 Service Repair Manual FUEL INJECTOR AND FUEL TUBE
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8. Remove fuel injector from fuel tube with the following procedure:
a. Open and remove clip.
b. Remove fuel injector from fuel tube](/manual-img/5/57404/w960_57404-90.png)
FUEL INJECTOR AND FUEL TUBE
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8. Remove fuel injector from fuel tube with the following procedure:
a. Open and remove clip.
b. Remove fuel injector from fuel tube by pulling straight.
CAUTION:
Be careful with remaining fuel that may go out from fuel
tube.
Be careful not to damage fuel injector nozzle during
removal.
Do not bump or drop fuel injector.
Do not disassemble fuel injector.
INSTALLATION
1. Note the following, and install O-rings to fuel injector.
CAUTION:
Upper and lower O-rings are different. Be careful not to confuse them.
Handle O-ring with bare hands. Do not wear gloves.
Lubricate O-ring with new engine oil.
Do not clean O-ring with solvent.
Make sure that O-ring and its mating part are free of foreign material.
When installing O-ring, be careful not to scratch it with tool or fingernails. Also be careful not to
twist or stretch O-ring. If O-ring was stretched while it was being attached, do not insert it
quickly into fuel tube.
Insert O-ring straight into fuel tube. Do not decenter or twist it.
SBIA0364E
Fuel tube side : Black
Nozzle side : Green
Page 96 of 4179
EM-44
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TIMING CHAIN
TIMING CHAINPFP:13028
Removal and InstallationEBS00KNL
REMOVAL
1. Remove the following parts.
1. O-ring 2. Camshaft sprocket (INT) 3. Camshaft sprocket (EXH)
4. Chain tensioner 5. Spring 6. Chain tensioner plunger
7. Timing chain slack guide 8. Timing chain 9. Front cover
10. Chain guide 11.Intake valve timing control solenoid
valve12. Intake valve timing control cover
13. RH engine mounting bracket 14. Crankshaft pulley bolt 15. Crankshaft pulley
16. Front oil seal 17. Balancer unit timing chain tensioner 18. Oil pump drive spacer
19. Crankshaft sprocket 20. Timing chain tension guide 21. Balancer unit timing chain
22. Balancer unit 23. Oil ring
PBIC2181E
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Hood assembly; Refer to BL-12, "HOOD" .
RH and LH undercovers
PCV hose; Refer to EM-17, "INTAKE MANIFOLD" .
Ignition coil; Refer to EM-29, "IGN NISSAN X-TRAIL 2003 Service Repair Manual TIMING CHAIN
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Hood assembly; Refer to BL-12, "HOOD" .
RH and LH undercovers
PCV hose; Refer to EM-17, "INTAKE MANIFOLD" .
Ignition coil; Refer to EM-29, "IGN](/manual-img/5/57404/w960_57404-96.png)
TIMING CHAIN
EM-45
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Hood assembly; Refer to BL-12, "HOOD" .
RH and LH undercovers
PCV hose; Refer to EM-17, "INTAKE MANIFOLD" .
Ignition coil; Refer to EM-29, "IGNITION COIL" .
Rocker cover; Refer to EM-42, "ROCKER COVER" .
Engine coolant reservoir tank; Refer to CO-12, "RADIATOR" .
Drive belt; Refer to EM-13, "REMOVAL" .
Alternator; Refer to SC-12, "CHARGING SYSTEM" .
Drive belt auto-tensioner; Refer to EM-14, "REMOVAL" .
Exhaust front tube; Refer to EX-2, "EXHAUST SYSTEM" .
2. Remove A/C compressor from engine. Temporarily secure A/C compressor to vehicle side with a rope to
avoid putting a load on them.
3. Remove bracket mounting bolts for fixing A/C piping on right strut housing and exhaust manifold cover.
Doing so simplifies moving.
4. Remove power steering oil pump with piping connected, and secure it to vehicle side temporarily. Refer to
PS-34, "
HYDRAULIC LINE" .
5. Remove power steering reservoir tank from bracket to move power steering piping. Refer to PS-34,
"HYDRAULIC LINE" .
CAUTION:
To avoid power steering fluid leakage, temporarily fix power steering reservoir tank vertically.
6. Install engine slingers into front left of cylinder head and rear
right of cylinder head.
Use alternator bracket mounting bolt holes for the front side.
7. Lift with hoist, and support the engine posture.
8. Remove RH engine mounting insulator and bracket. Refer to EM-78, "
ENGINE ASSEMBLY" .
9. Remove center member and rear engine mounting bracket. Refer to EM-78, "
ENGINE ASSEMBLY" .
10. Drain engine oil. Refer to LU-8, "
Changing Engine Oil" .
11. Remove oil pan (upper and lower), and oil strainer. Refer to EM-25, "
OIL PAN AND OIL STRAINER" .
12. Remove intake valve timing control cover.
Loosen bolts in reverse order as shown in the figure.
U s e a s e a l c u t t e r ( s p e c i a l s e r v i c e t o o l : K V 1 0 1111 0 0 ) o r e q u i v -
alent tool to cut liquid gasket for removal.
CAUTION:
Be careful not to damage mounting surface.
13. Pull chain guide between camshaft sprockets out through front cover.
14. Set No. 1 cylinder at TDC on its compression stroke with the following procedure:Slinger bolts:
Front
: 57.9 N·m (5.9 kg-m, 43 ft-lb)
Rear
: 28.0 N·m (2.9 kg-m, 21 ft-lb)
SBIA0271E
KBIA0085E
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INSTALLATION
NOTE:
The figure shows the relationship between the mating mark on each
timing chain and that on the corresponding sprocket, with the c NISSAN X-TRAIL 2003 Service Repair Manual TIMING CHAIN
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INSTALLATION
NOTE:
The figure shows the relationship between the mating mark on each
timing chain and that on the corresponding sprocket, with the c](/manual-img/5/57404/w960_57404-100.png)
TIMING CHAIN
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INSTALLATION
NOTE:
The figure shows the relationship between the mating mark on each
timing chain and that on the corresponding sprocket, with the com-
ponents installed.
1. Make sure that crankshaft key points straight up.
2. Tighten mounting bolts in numerical order as shown in figure
with the following procedure, and install balancer unit.
CAUTION:
If mounting bolts are re-used, check their outer diameter
before installation. Refer to EM-48, "
INSPECTION AFTER
REMOVAL" .
a. Apply new engine oil to threads and seat surfaces of mounting
bolts.
b. Tighten all bolts.
c. Turn all bolts 90 degrees clockwise (angle tightening).
d. Completely loosen.
CAUTION:
In this step, loosen bolts in reverse order as shown in the
figure.
e. Tighten all bolts.
f. Turn them another 90 degrees clockwise (angle tightening).
CAUTION:
Check tightening angle with an angle wrench (special service tool) or a protractor. Do not make
judgment by visual check alone.
PBIC2182E
: 48.1 N·m (4.9 kg-m, 35 ft-lb)KBIA0122E
: 0 N·m (0 kg-m, 0 ft-lb)
: 48.1 N·m (4.9 kg-m, 35 ft-lb)
KBIA0080E