EC-356
[QR (WITH EURO-OBD)]
DTC P1217 ENGINE OVER TEMPERATURE
4. CHECK COOLING FAN LOW SPEED OPERATION
Without CONSULT-II
1. Disconnect cooling fan relay-3.
2. Start engine and let it idle.
3. Turn air conditioner switch ON.
4. Turn blower fan switch ON.
5. Make sure that cooling fans-1 and -2 operates at low speed.
OK or NG
OK >> GO TO 5.
NG >> Check cooling fan low speed control circuit. (Go to EC-
359, "PROCEDURE A" .)
5. CHECK COOLING FAN HIGH SPEED OPERATION
Without CONSULT-II
1. Turn ignition switch OFF.
2. Reconnect cooling fan relay-3.
3. Turn air conditioner switch and blower fan switch OFF.
4. Disconnect engine coolant temperature sensor harness connector.
5. Connect 150Ω resistor to engine coolant temperature sensor harness connector.
6. Restart engine and make sure that cooling fan-2 operates at
higher speed than low speed.
OK or NG
OK >> GO TO 6.
NG >> Check cooling fan high speed control circuit. (Go to EC-
361, "PROCEDURE B" .)
PBIB1972E
SEC163BA
MEC475B
EC-358
[QR (WITH EURO-OBD)]
DTC P1217 ENGINE OVER TEMPERATURE
9. CHECK THERMOSTAT
1. Remove thermostat.
2. Check valve seating condition at normal room temperatures.
It should seat tightly.
3. Check valve opening temperature and valve lift.
4. Check if valve is closed at 5°C (9°F) below valve opening tem-
perature.
For details, refer to CO-22, "
THERMOSTAT AND WATER CON-
TROL VALVE" .
OK or NG
OK >> GO TO 12.
NG >> Replace thermostat.
10. CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer to EC-167, "
Component Inspection" .
OK or NG
OK >> GO TO 13.
NG >> Replace engine coolant temperature sensor.
11 . CHECK MAIN 12 CAUSES
If the cause cannot be isolated, go to EC-362, "
Main 12 Causes of Overheating" .
>>INSPECTION END Valve opening
temperature:82 °C (180 °F) [standard]
Valve lift: More than 8 mm/95 °C (0.31 in/203 °F)
SLC343
EC-362
[QR (WITH EURO-OBD)]
DTC P1217 ENGINE OVER TEMPERATURE
4. CHECK COOLING FAN MOTOR OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between cooling fan relay-3 terminal 2 and ECM terminal 89.
Refer to Wiring Diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5. DETECT MALFUNCTIONING PART
Check the following.
Harness connectors E116, M75
Harness for open or short between cooling fan relay-3 and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
6. CHECK COOLING FAN RELAY-3
Refer to EC-363, "
Component Inspection" .
OK or NG
OK >> GO TO 7.
NG >> Replace cooling fan relay.
7. CHECK INTERMITTENT INCIDENT
Perform EC-123, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
Main 12 Causes of OverheatingEBS010TF
Continuity should exist.
Engine Step Inspection item Equipment Standard Reference page
OFF 1
Blocked radiator
Blocked condenser
Blocked radiator grille
Blocked bumper
Visual No blocking —
2
Coolant mixtureCoolant tester 50 - 50% coolant mixture See MA-19 .
3
Coolant levelVisual Coolant up to MAX level
in reservoir tank and radi-
ator filler neckSee CO-9 .
4
Radiator capPressure tester 59 - 98 kPa
(0.59 - 0.98 bar, 0.6 - 1.0
kg/cm
2 , 9 - 14 psi) (Limit)See CO-13
.
ON*
25Coolant leaksVisual No leaks See CO-9 .
ON*
26ThermostatTouch the upper and
lower radiator hosesBoth hoses should be hot See CO-22 , and CO-12 .
ON*
17Cooling fanCONSULT-II Operating See trouble diagnosis for
DTC P1217 (EC-348
).
OFF 8
Combustion gas leakColor checker chemical
tester 4 Gas analyzerNegative —
DTC P1217 ENGINE OVER TEMPERATURE
EC-363
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EC
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to CO-5, "
OVERHEATING CAUSE ANALYSIS" .
Component InspectionEBS010TG
COOLING FAN RELAYS-1 AND -3
Check continuity between terminals 3 and 5, 6 and 7.
COOLING FAN MOTOR-1
1. Disconnect cooling fan motor harness connector.
2. Supply cooling fan motor terminals with battery voltage and
check operation.
COOLING FAN MOTOR-2
1. Disconnect cooling fan motor harness connector.
2. Supply cooling fan motor terminals with battery voltage and
check operation.
ON*39Coolant temperature
gaugeVisual Gauge less than 3/4
when driving—
Coolant overflow to
reservoir tankVisual No overflow during driving
and idlingSee CO-9 .
OFF*
410Coolant return from
reservoir tank to radia-
torVisual Should be initial level in
reservoir tankSee CO-9 .
OFF 11
Cylinder headStraight gauge feeler
gauge0.1 mm (0.004 in) Maxi-
mum distortion (warping)See EM-67 .
12
Cylinder block and pis-
tonsVisual No scuffing on cylinder
walls or pistonSee EM-82 . Engine Step Inspection item Equipment Standard Reference page
Conditions Continuity
12V direct current supply between ter-
minals 1 and 2Ye s
No current supply No
SEF745U
Terminals
(+) (-)
Cooling fan motor 1 2
PBIB1999E
SpeedTerminals
(+) (-)
Cooling fan motorLow 1 4
High 1., 2 3, 4
SEF734W
EC-434
[QR (WITH EURO-OBD)]
VIAS
VIASPFP:14956
DescriptionEBS011HT
SYSTEM DESCRIPTION
*: The ECM determines the start signal status by the signals of engine speed and battery voltage.
When the engine is running at low or medium speed, the power valve is fully closed. Under this condition, the
effective suction port length is equivalent to the total length of the intake manifold collector's suction port
including the intake valve. This long suction port provides increased air intake which results in improved suc-
tion efficiency and higher torque generation.
The surge tank and one-way valve are provided. When engine is running at high speed, the ECM sends the
signal to the VIAS control solenoid valve. This signal introduces the intake manifold vacuum into the power
valve actuator and therefore opens the power valve to two suction passages together in the collector.
Under this condition, the effective port length is equivalent to the length of the suction port provided indepen-
dently for each cylinder. This shortened port length results in enhanced engine output with reduced suction
resistance under high speeds.
COMPONENT DESCRIPTION
Power Valve
The power valve is installed in intake manifold collector and used to
control the suction passage of the variable induction air control sys-
tem. It is set in the fully closed or fully opened position by the power
valve actuator operated by the vacuum stored in the surge tank. The
vacuum in the surge tank is controlled by the VIAS control solenoid
valve.
Sensor Input Signal to ECM ECM function Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE)Engine speed*
VIAS control VIAS control solenoid valve Mass air flow sensor Amount of intake air
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Battery Battery voltage*
Engine coolant temperature sensor Engine coolant temperature
PBIB0843E
PBIB0946E
EC-480
[QR (WITH EURO-OBD)]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Fuel PressureEBS010W1
Idle Speed and Ignition TimingEBS010W2
*: Under the following conditions:
Air conditioner switch: OFF
Electric load: OFF (Lights, heater fan & rear window defogger)
Steering wheel: Kept in straight-ahead position
Calculated Load ValueEBS010W3
Mass Air Flow SensorEBS010W4
*: Engine is warmed up to normal operating temperature and running under no-load.
Intake Air Temperature SensorEBS010W5
Engine Coolant Temperature SensorEBS010W6
Heated Oxygen Sensor 1 HeaterEBS010W7
Fuel pressure at idle
Approximately 350 kPa (3.5bar, 3.57kg/cm2 , 51psi)
Target idle speedQR20DEM/T No load* (in Neutral position) 650±50 rpm
A/T No load* (in P or N position)
700±50 rpm
QR25DEM/T No load* (in Neutral position)
A/T No load* (in P or N position)
Air conditioner: ONQR20DEM/T In Neutral position
725 rpm or more
A/T In P or N position
QR25DEM/T In Neutral position 750 rpm or more
A/T In P or N position 700 rpm or more
Ignition timingQR20DEM/T In Neutral position
15°±5° BTDC A/T In P or N position
QR25DEM/T In Neutral position
A/T In P or N position
Calculated load value% (Using CONSULT-II or GST)
At idle10 - 35
At 2,500 rpm10 - 35
Supply voltageBattery voltage (11 - 14V)
Output voltage at idle0.7 - 1.1*V (QR20DE)
0.8 - 1.2*V (QR25DE)
Mass air flow (Using CONSULT-II or GST)1.0 - 4.0 g·m/sec at idle*
4.0 - 10.0 g·m/sec at 2,500 rpm*
Temperature °C (°F) Resistance kΩ
25 (77)1.94 - 2.06
80 (176)0.295 - 0.349
Temperature °C (°F) Resistance kΩ
20 (68)2.1 - 2.9
50 (122)0.68 - 1.00
90 (194)0.236 - 0.260
Resistance [at 25°C (77°F)] 3.3 - 4.0Ω
PREPARATION
EC-491
[QR (WITHOUT EURO-OBD)]
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Commercial Service ToolsEBS010WL
Tool name Description Description
Quick connector
releaseRemoving fuel tube quick connectors in engine
room
(Available in SEC. 164 of PARTS CATALOG: Part
No. 16441 6N210)
Fuel filler cap adapter Checking fuel tank vacuum relief valve opening
pressure
Socket wrench Removing and installing engine coolant
temperature sensor
Oxygen sensor thread
cleaner
ie: (J-43897-18)
(J-43897-12)Reconditioning the exhaust system threads
before installing a new oxygen sensor. Use with
anti-seize lubricant shown below.
a: 18 mm diameter with pitch 1.5 mm for
Zirconia Oxygen Sensor
b: 12 mm diameter with pitch 1.25 mm for
Titania Oxygen Sensor
Anti-seize lubricant
i.e.: (Permatex
TM
133AR or equivalent
meeting MIL
specification MIL-A-
907)Lubricating oxygen sensor thread cleaning tool
when reconditioning exhaust system threads.
PBIC0198E
S-NT653
S-NT705
AEM488
S-NT779
EC-496
[QR (WITHOUT EURO-OBD)]
ENGINE CONTROL SYSTEM
System ChartEBS010WO
*1: This sensor is not used to control the engine system under normal conditions.
*2: This input signal is sent to the ECM through CAN communication line.
*3: This output signal is sent from the ECM through CAN communication line.
*4: With ESP models.
*5: Without ESP models.
Multiport Fuel Injection (MFI) SystemEBS010WP
INPUT/OUTPUT SIGNAL CHART
*1: This sensor is not used to control the engine system under normal conditions.
*2: This signal is sent to the ECM through CAN communication line.Input (Sensor) ECM Function Output (Actuator)
Camshaft position sensor (PHASE)
Crankshaft position sensor (POS)
Mass air flow sensor
Engine coolant temperature sensor
Heated oxygen sensor 1
Throttle position sensor
Accelerator pedal position sensor
Park/neutral position (PNP) switch
Intake air temperature sensor
Power steering pressure sensor
Ignition switch
Battery voltage
Knock sensor
Refrigerant pressure sensor
Stop lamp switch
Heated oxygen sensor 2*1
TCM (Transmission control module)*2
ESP/TCS/ABS control unit*2 *4
ABS actuator and electric unit
(control unit)*2 *5
Air conditioner switch
Wheel sensor*2
Electrical load signalFuel injection & mixture ratio control Fuel injector
Electronic ignition system Power transistor
Fuel pump control Fuel pump relay
On board diagnostic system
MI (On the instrument panel)*
3
Heated oxygen sensor 1 heater control Heated oxygen sensor 1 heater
Heated oxygen sensor 2 heater control Heated oxygen sensor 2 heater
EVAP canister purge flow controlEVAP canister purge volume control
solenoid valve
Air conditioning cut control Air conditioner relay
Cooling fan control Cooling fan relay
Sensor Input Signal to ECM ECM function Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE)Engine speed*
3 and piston position
Fuel injection & mixture
ratio controlFuel injector Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Heated oxygen sensor 1 Density of oxygen in exhaust gas
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Park/neutral position (PNP) switch Gear position
Knock sensor Engine knocking condition
Battery
Battery voltage*
3
Power steering pressure sensor Power steering operation
Heated oxygen sensor 2*
1Density of oxygen in exhaust gas
Wheel sensor*
2Vehicle speed
Air conditioner switch Air conditioner operation