2003 NISSAN X-TRAIL transmission

ASSEMBLY
AT-551
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
e. Push down piston and retainer assembly and install snap ring.
14. Install low one-way clutch to front planetary carrier by turning
carrier in the direction of the arrow shown.
15. Install snap ring with screwdriver.
lForward clutch and bearing must be correctly installed
for snap ring to fit into groove of transmission case.
16. Install needle bearing on transmission case.
lApply petroleum jelly to needle bearing.
lPay attention to direction of needle bearing.
SAT326FC
SAT206F
SAT046D
SAT020F

AT-552
[ALL]
ASSEMBLY
17. Install bearing race, needle bearing and high clutch hub on front
sun gear.
lApply petroleum jelly to needle bearing.
lPay attention to direction of needle bearing.
18. Install needle bearing and high clutch drum on high clutch hub.
19. Install needle bearing on high clutch drum.
lApply petroleum jelly to needle bearing.
lPay attention to direction of needle bearing.
20. Remove paper rolled around input shaft.
21. Install input shaft assembly in reverse clutch.
lAlign teeth of reverse clutch drive plates before install-
ing.
22. Install reverse clutch assembly on transmission case.
lAlign teeth of high clutch drive plates before installing.
SAT019F
SAT018F
SAT017F
SAT016F
SAT015F

ASSEMBLY
AT-553
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
Adjustment (2)ECS0 04 MG
When any parts listed below are replaced, adjust total end play and reverse clutch end play.
TOTAL END PLAY
lMeasure clearance between reverse clutch drum and needle
bearing for oil pump cover.
lSelect proper thickness of bearing race so that end play is within
specifications.
1. Measure dimensions "K" and "L" and then calculate dimension
"J".
a. Measure dimension "K".
Part name Total end playReverseclutchend
play
Transmission casell
Overrun clutch hubll
Rear internal gearll
Rear planetary carrierll
Rear sun gearll
Front planetary carrierll
Front sun gearll
High clutch hubll
High clutch drumll
Oil pump coverll
Reverseclutchdrum —l
SAT374DA
SAT375D
SAT376D

AT-554
[ALL]
ASSEMBLY
b. Measure dimension "L".
c. Calculate dimension "J".
2. Measure dimension "M".
a. Place bearing race and needle bearing on oil pump assembly.
b. Measure dimension "M".
c. Measure thickness of straightedge "t".
3. Adjust total end play "T
1".
lSelect proper thickness of bearing race so that total end play is within specifications. "J": Distance between oil pump fitting surface of
transmission case and needle bearing mating surface
of high clutch drum.
J=K–L
SAT377D
SAT378D
"M " : Distance between transmission case fitting sur-
face of oil pump cover and needle bearing on oil pump
cover.
"M
1" : Indication of gauge.
SAT379D
M=M1–t
SAT443D
T1=J–M
To ta l e n d p l a y " T
1":
0.25 - 0.55 mm ( 0.0098 - 0.0217 in )
Bearing races: Refer toAT-563, "
SERVICE DATA AND SPECIFICATIONS (SDS)"
.

AT-556
[ALL]
ASSEMBLY
2. Measure dimensions "R" and "S" and then calculate dimension
"Q".
a. Measure dimension "R".
b. Measure dimension "S".
c. Calculate dimension "Q".
3. Adjust reverse clutch end play "T
2".
lSelect proper thickness of thrust washer so that reverse clutch end play is within specifications.
Assembly (3)ECS0 04 MH
1. Install anchor end pin and lock nut on transmission case.
2. Place brake band on outside of reverse clutch drum. Tighten
anchor end pin just enough so that brake band is evenly fitted on
reverse clutch drum.
SAT384D
SAT385D
"Q": Distance between transmission case fitting sur-
face and thrust washer mating surface.
Q=R–S
SAT386D
T2=N–Q
Reverse clutch end play :
0.55 - 0.90 mm ( 0.0217 - 0.0354 in )
Thrust washer :Refer toAT-563, "
SERVICE DATA AND SPECIFICATIONS (SDS)"
.
SAT196F

AT-558
[ALL]
ASSEMBLY
9. Apply compressed air to oil holes of transmission case and
check operation of brake band.
10. Install final drive assembly on transmission case.
11. Install differential lubricant tube on converter housing. Tighten
differential lubricant tube bolts to the specified torque. Refer to
AT-461, "
OVERHAUL"$$$$$.
12. Install O-ring on differential oil port of transmission case.
13. Install converter housing on transmission case.
lApply locking sealant (Loctite #518) to mating surface of
converter housing.
SAT397D
SAT228F
SAT063K
SAT235F
SAT371H

ASSEMBLY
AT-559
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
lTighten converter housing bolts to the specified torque.
Refer toAT-461, "
OVERHAUL".
14. Install accumulator piston.
a. Check contact surface of accumulator piston for damage.
b. Install O-rings on accumulator piston.
lApply ATF to O-rings.
c. Install accumulator pistons and return springs on transmission
case.
lApply ATF to inner surface of transmission case.
SAT008F
SAT406DA
Accumulator piston O-rings :
Refer toAT- 5 6 3 , "
SERVICE DATA AND SPECIFICA-
TIONS (SDS)".
SAT236FA
Return springs :
Refer toAT-563, "
SERVICE DATA AND SPECIFICA-
TIONS (SDS)".
SAT237FA

AT-560
[ALL]
ASSEMBLY
15. Install lip seals for band servo oil holes on transmission case.
lApply petroleum jelly to lip seals.
16. Install L & R oil tube and oil sleeve. Tighten L & R oil tube bolts
to the specified torque. Refer toAT- 4 6 1 , "
OVERHAUL".
17. Install control valve assembly.
a. Insert manual valve into control valve assembly.
lApply ATF to manual valve.
b. Set manual shaft in Neutral position.
c. Install control valve assembly on transmission case while align-
ing manual valve with manual plate.
d. Pass solenoid harness through transmission case and install
terminal body on transmission case by pushing it.
e. Install stopper ring to terminal body.
SAT006F
SAT862HA
SAT005F
SAT094J
SCIA0808E