BRC-24
[4WD/ABS]
TROUBLE DIAGNOSIS
´: Applicable
–: Not applicable
SELF-DIAGNOSIS
Operation procedure
1. After obtaining customer's information, performBRC-32, "Basic Inspection".
2. After turning ignition switch OFF, connect CONSULT-II connec-
tor to data link connector on vehicle.
3. Start engine and drive at Approx. 30 km/m (19 MPH) for Approx.
1minute.
4. Stop vehicle. With engine at idle, touch “START”, “ABS” and
“SELF-DIAG RESULTS” on CONSULT-II screen in this order.
CAUTION:
“ABS” may not be displayed on the system selection
screen in the following case: When “START” was touched
justafterengineisstartedorignitionswitchisturnedto
ON. In this case, repeat procedure from step 2.
5. Self-diagnosis result is displayed. (If necessary, touch “PRINT” to print self-diagnosis result.)
lIf“NO MALFUNCTION”is displayed, check ABS warning lamp. Refer toBRC-32, "BASIC INSPECTION
3 ABS/4WD WARNING LAMP INSPECTION".
6. Check the faulty part indicated by the chart to repair or replace.
7. Start engine and drive at Approx. 30 km/m (19 MPH) for Approx. 1 minute.
CAUTION:
lCheck again to make sure that there is NO FAILURE on other parts.
lIf wheel speed sensor [SHORT] is detected, ABS warning lamp does not turn off until following
conditions: Vehicle is driven at Approx. 30km/h for Approx. 1 minute, even in normal conditions.
8. Turn OFF ignition switch to prepare for erasing memory.
9. Start engine. Touch “START,” “ABS,” “SELF-DIAG RESULTS,” and “ERASE MEMORY” on CONSULT-II
screen in this order to erase fault memory.
CAUTION:
If memory cannot be erased, proceed to 6.
10. Drive at Approx. 30 km/m (19 MPH) for Approx. 1 minute. Be sure ABS warning lamp is OFF.
Improper size tire monitor -´-
4WD mode monitor -´-
4WD warning lamp -´-
Stop lamp switch -´-
Parking brake switch -´-
Meter output -´- Item Self-diagnosis Data monitor Active test
PBIA0153E
BRC-28
[4WD/ABS]
TROUBLE DIAGNOSIS
RR RH IN SOL (ON/
OFF)-´´Operating condition
(ON/OFF) of rear RH
ABS inlet solenoid
valve is displayed.
RR RH OUT SOL (ON/
OFF)-´´Operating condition
(ON/OFF) of rear RH
ABS outlet solenoid
valve is displayed.
RR LH IN SOL (ON/
OFF)-´´Operating condition
(ON/OFF) of rear RH
ABS inlet solenoid
valve is displayed.
RR LH OUT SOL (ON/
OFF)-´´Operating condition
(ON/OFF) of rear RH
ABS outlet solenoid
valve is displayed.
E-TS SOLENOID (A) -´´CurrentsuppliedtoE-
TS solenoid valve
ACTUATOR RLY (ON/
OFF)-´´Condition of ABS actu-
ator relay (ON/OFF) is
displayed.
MOTER RLY (ON/OFF) -´´Condition of ABS motor
relay(ON/OFF)isdis-
played.
E-TS ACTUATOR -´´E-TS actuator relay
ON/OFF condition
WARN ING LAM P (ON /
OFF)-´´Indicates ABS warning
lamp operating condi-
tion
G-SEN VOLT (V)´-´Condition of G -sensor
(ON/OFF) is displayed.
BATTERY VOLT´-´Indicates voltage sup-
plied by 4WD/ABS con-
trol unit
4WD WARNING LAMP -´´Indicates 4WD warn-
ing lamp operating con-
dition
4WD MODE SW -´´4WD mode recognized
by control module
4WD MODE MON -´´Output condition of
drive mode indicator
lamp signal
DISTIREMONI(mm) -´´Improper size tire
installed condition
PA R K B R A K E S W
(ON/OFF)-´´Indicates parking brake
switch ON/OFF condi-
tion
SPEED MTR O/P (km/
h)-´´Indicates vehicle speed
recognized by meter
control unit Item (Unit)Monitor item selection
Remarks
Control module input
itemMain item Item menu selection
BRC-32
[4WD/ABS]
TROUBLE DIAGNOSIS
4WDSOLENOIDVALVE
lDisconnect connector and measure resistance between termi-
nals B152 No. 1 (L/W) and No. 2 (LG).
Basic InspectionEFS001BK
BASIC INSPECTION 1 BRAKE FLUID LEVEL AND LEAKAGE INSPECTION
1. Check fluid level in brake reservoir tank. If fluid level is low, refill brake fluid.
2. Check area around brake piping and ABS actuator for leaks. If a leak or oozing is detected, check as fol-
lows:
lIf connections at ABS actuator are loose, tighten piping to the specified torque. Then check again for
leaks, and be sure there is no fluid leak.
lIf the flare nuts at the connections and the threads of the ABS actuator are damaged, replace the dam-
aged parts. Then check again for leaks, and make sure that there is no fluid leak.
lIf leak or oozing is detected except for ABS actuator connections, wipe it with clean cloth. Then check
again for leaks. If there is still leak or oozing, replace damaged part.
lIf leak or oozing is detected on ABS actuator, wipe with a clean cloth. Check again for leaks, and if
there is still leak or oozing, replace ABS actuator.
CAUTION:
ABS actuator body cannot be disassembled.
BASIC INSPECTION 2 INSPECTION FOR LOOSE POWER SUPPLY TERMINAL
Check battery for looseness on battery positive/negative terminals and ground connection.
BASIC INSPECTION 3 ABS/4WD WARNING LAMP INSPECTION
1. Be sure ABS warning lamp turns on when ignition switch is turned ON. If it does not turn on, check ABS
warning lamp harness.
2. Check 4WD warning lamp illuminates with ignition switch ON. If not so, check 4WD warning lamp path.
3. Be sure ABS warning lamp turns off after approximately 1 second when ignition switch is turned ON. If it
does not turn off, perform self-diagnosis.
4. Be sure 4WD warning lamp turns off after several seconds when engine is started. If it does not turn off,
perform self-diagnosis.
5. After driving the vehicle at Approx. 30km/h for a few seconds, check 4WD warning lamp and ABS warning
lamp do not illuminate.
6. After completing the self-diagnosis, always erase the diagnosis memory.
Wheel Speed Sensor SystemEFS001BL
INSPECTION PROCEDURE
1.TIRE INSPECTION
Check air pressure, wear, and size.
Are air pressure, wear, and size within specifications?
YES >> GO TO 2.
NO >> Adjust air pressure, or replace tire.4WD solenoid valve 1 - 2 : Approx. 2.45W
SDIA0136E
GENERAL INFORMATION
BRC-57
[ESP/TCS/ABS]
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lWhen starting the engine, or just after starting the vehicle, the brake pedal may vibrate or the
motor operating noise may be heard from the engine compartment. This is a normal status of the
operation check.
lThe stopping distance may be longer than that of vehicles without ABS when the vehicle drives on
rough, gravel, or snowy (fresh deep snow) road.
TCS FunctionsEFS0019V
1. With the wheel speed sensor signals from 4 wheels, the ESP/TCS/ABS control unit detects a wheel spin.
If a wheel spins, the control unit controls brake fluid pressure to the spinning wheel, and cuts the fuel to
the engine. It also closes the throttle valve to reduce the engine torque. Furthermore, throttle position is
controlled to the appropriate engine torque.
2. If a wheel spins, the TCS system works same as LSD (Limited Slip Differential) function applying brake
fluid pressure to the spinning wheel.
3. During TCS operation, it informs a driver of system operation by flashing SLIP indicator lamp.
CAUTION:
lDuring TCS operation, the body and the brake pedal lightly vibrate and the mechanical noise may
be heard. This is a normal condition.
lDepending on road circumstances, the driver may have a sluggish feel. This is not abnormal,
because the optimum traction has the highest priority by TCS operation.
lWhen the vehicle is passing through a road where the surface friction coefficient varies, down-
shifting or depressing the accelerator pedal fully may activate TCS temporarily.
ESP FunctionsEFS0019W
1. The Electronic Stability Program is called the ESP for short.
The ESP is indicated as the VDC (the Vehicle Dynamics Control) on the CONSULT-II screen.
2. In addition to the ABS/TCS function, ESP detects the driver's steering operation amount and brake opera-
tion amount from the steering angle sensor and pressure sensor. Using the information from the yaw rate/
side G sensor and wheel speed sensors, ESP judges the driving condition (conditions of understeer and
oversteer) to improve the stability by controlling the brake on 4 wheels and engine output.
3. During ESP operation, the SLIP indicator lamp flashes to inform the driver of the operation.
CAUTION:
lDuring ESP operation, the body and the brake pedal lightly vibrate and their mechanical noise
may be heard. This is a normal condition.
lIf the vehicle is rotated on a turn table, or rolled and rocked on a ship, the ABS warning lamp,
ESP OFF indicator lamp, and SLIP indicator lamp may turn ON. In this case, start the engine on a
normal road again. If the ABS warning lamp, ESP OFF indicator lamp, and SLIP indicator lamp
turn OFF after the restart, it is normal.
lWhen driving in a steep slope such as a bank, the ABS warning lamp, ESP OFF indicator lamp,
and SLIP indicator lamp may turn ON. In this case, start the engine on a normal road again. If the
ABS warning lamp, ESP OFF indicator lamp, and SLIP indicator lamp turn OFF after the restart, it
is normal.
BRC-72
[ESP/TCS/ABS]
TROUBLE DIAGNOSIS
3
Body
groundFront LH wheel outlet
solenoid valve
Solenoid valve activated
(In “active test” mode of CON-
SULT-II) or actuator relay inac-
tive (in fail-safe mode)
When solenoid valve is inactive
and actuator relay active (when
ignition switch ON)Approx. 0V
Battery voltage (Approx. 12V)Solenoid valve and
circuit 4Rear RH wheel outlet
solenoid valve
5Front LH wheel inlet
solenoid valve
6Rear RH wheel inlet
solenoid valve
25Rear LH wheel outlet
solenoid valve
26Front RH wheel inlet
solenoid valve
53Rear LH wheel inlet sole-
noid valve
55Front RH wheel outlet
solenoid valve
49
Body
groundPrimary-side ESP
switch-over solenoid
valve 1 (USV)When switch-over solenoid
valve is active (in “active test”
mode of CONSULT-II)
Or, when actuator relay inactive
(when fail-safe)
When switch-over solenoid
valve is inactive and actuator
relay is active (when ignition
switch ON)Approx. 0V
Battery voltage (Approx. 12V)Switch-over sole-
noid valve and cir-
cuit 50Secondary-side ESP
switch-over solenoid
valve 1 (USV)
52Secondary-side ESP
switch-over solenoid
valve 2 (HSV)
54Primary-side ESP
switch-over solenoid
valve 2 (HSV)
810Front LH wheel speed
sensor
Wheel rotated (Approx. 30 km/h
(19 MPH) (Note 2)Pulse generation
: Approx. 200 HzWheel speed sen-
sor and circuit 11 1 2Rear RH wheel speed
sensor
13 14Rear LH wheel speed
sensor
15 16Front RH wheel speed
sensor
48Body
groundStop lamp signalDepress brake pedal. Battery voltage (Approx. 12V)
Stop lamp switch
and circuit
Release the brake pedal. Approx. 0V Measure-
ment termi-
nalMeasuring point Standard value (Note 1)(Reference) Check
items for malfunc-
tion
+–
BRC-74
[ESP/TCS/ABS]
TROUBLE DIAGNOSIS
(Note 1): When the standard value is checked using a circuit tester for voltage measurement, the connector terminals should not extend
forcefully.
(Note 2): Check the pressure of the tire in normal condition.
(Note 3): ON/OFF timing of the ABS warning lamp
ON: When the ignition switch is turned ON (before engine start) or a malfunction is detected.
OFF: 2 seconds after the engine started (the system is in normal condition).
(Note 4): ESP OFF indicator lamp ON/OFF timing
ON: When the ignition switch is turned ON (before engine start) or a malfunction is detected, if the ESP OFF switch is ON.
OFF: 2 seconds after the engine started (the system is in normal condition) and ESP OFF switch is OFF.67
Body
groundPressure sensorIgnition switch ON Approx. 0V
Pressure sensor
and circuit 68When ignition switch ON and
brake pedal released.Approx. 0.6V
69 Ignition switch ON Approx. 0V
18 Side G sensor Ignition switch ON Approx. 2.5VYaw rate /Side G
sensor and circuit
34
Yaw rate/Side G sensorIgnition switch ON Battery voltage (Approx. 12V)
Yaw rate /Side G
sensor and circuit 77 Ignition switch ON
78 Ignition switch ON Approx. 2.5V
79
Ya w r a t e s e n s o rIgnition switch ON
Ya w r a t e s e n s o r
and circuit
80 Ignition switch ON Approx. 0V
30 ABS warning lampABS warning lamp turns on
(Note 3)Approx. 0V
ABS warning lamp
and circuit
ABS warning lamp turns off
(note 3)Battery voltage (Approx. 12V)
70 ESP OFF indicator lampESP OFF indicator lamp turns
on (Note 4)Approx. 0V
ESP OFF warning
lamp and circuit
ESP OFF indicator lamp turns
off (note 4)Battery voltage (Approx. 12V)
83 SLIP indicator lampWhen SLIP indicator lamp is ON
(Note 5)Approx. 0V
SLIP indicator
lamp and circuit
SLIP indicator lamp turns off
(note 5)Battery voltage (Approx. 12V)
40 Brake fluid level warning
switchBrake fluid is not enough Battery voltage (Approx. 12V) Brake fluid level
warningswitchand
circuit
Brake fluid is enough Approx. 0V
76Body
groundParking brake signalApply the parking brake. Battery voltage (Approx. 12V)
Parking brake
switch and circuit
Release the parking brake. Approx. 0V Measure-
ment termi-
nalMeasuring point Standard value (Note 1)(Reference) Check
items for malfunc-
tion
+–
SFIA0150E
SFIA0151E
TROUBLE DIAGNOSIS
BRC-75
[ESP/TCS/ABS]
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(Note 5): ON/OFF timing of the SLIP indicator lamp
ON: When the ignition switch is turned ON (before engine start) or a malfunction is detected.
OFF: 2 seconds after the engine started (the system is in normal condition) and the ESP/TCS function is inactive.
Flashing: ESP/TCS function is active during driving.
STANDARDS WITH CONSULT-II
CAUTION:
The displayed item is the data calculated by the control unit, so it may indicate a normal value even if
an output circuit (harness) is open or shorted.
Data monitor item ContentsData monitor
(Reference) Check items
for malfunction
ConditionReference value in
normal operation
FR RH SENSOR
FR LH SENSOR
RR RH SENSOR
RR LH SENSORWheel speed (Note 1)Vehicle stopped 0 [km/h (MPH)]
Wheel speed sensor cir-
cuit
During drivingAlmost in accor-
dance with the
speedometer dis-
play (within±10%)
ACCEL POS SIGOpen/close condition
of throttle valve (linked
with accelerator pedal)Accelerator pedal not
depressed (ignition switch is
ON)0%Control unit communica-
tion circuit between the
ESP/TCS/ABS control
unit and ECM Accelerator pedal depressed
(ignition switch is ON)0 – 100%
ENG RPMWith the engine run-
ningWith the engine stopped 0rpm
Engine speed signal cir-
cuit
Engine runningAlmost in accor-
dance with
tachometer display
STR ANGLE SIGSteering angle
detected by steering
angle sensorStraight-ahead condition Approx. 0 deg
Steering angle sensor
and circuit
Steering – 720 to 720deg
YAW R AT E S E NYaw rate detected by
yaw rate sensorVehicle stopped Approx. 0 d/s
Yaw rate sensor and cir-
cuit
During driving – 70 to 70d/s
SIDE G-SENSORTransverse accelera-
tion detected by side G
sensorVehicle stopped
Approx. 0 m/s
2
Side G sensor and circuit
During driving
–24.3to24.1m/s2
PRESS SENSORBrake fluid pressure
detected by pressure
sensorWith the ignition switch
turned ON and brake pedal
released.Approx. 0 bar
Pressure sensor and cir-
cuit
With the ignition switch
turned ON and brake pedal
depressed.– 40 to 300bar
BATTERY VOLTBattery voltage sup-
pliedtotheESP/TCS/
ABS control unitIgnition switch ON 10 – 16VESP/TCS/ABS control
unit power supply circuit
and ground circuit
MOTOR RELAYMotor relay
ON/OFF conditionABS not activated. OFF
Motor relay and circuit
ABS activated. ON
ACTUATOR RLYActuator relay
ON/OFF conditionIgnition ON and Vehicle
stopped.OFF
Actuator relay and circuit
Engine running and Vehicle
stopped.ON
STOP LAMP SWOperating status of
brake pedalDepress brake pedal. ON
Stop lamp switch circuit
Release the brake pedal. OFF
PARK BRAKE SW Parking brake statusParking brake activated ON
Parking brake switch cir-
cuit
Parking brake not activated OFF
TROUBLE DIAGNOSIS
BRC-77
[ESP/TCS/ABS]
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(Note 1): Check the pressure of the tire in normal condition.
(Note 2): ON/OFF timing of the ABS warning lamp
ON: For approximately 0.5 seconds after the ignition switch is turned ON, or when a malfunction is detected.
OFF: Approximately 0.5 seconds after the ignition switch is turned ON (when the system is in normal operation).
(Note 3): ON/OFF timing of the ESP OFF indicator lamp
ON: For approximately 0.5 seconds after the ignition switch is turned ON, or when a malfunction is detected ESP OFF switch is ON.
OFF: Approximately 0.5 seconds after the ignition switch is turned ON (when the system is in normal operation) or when ESP OFF
switch is OFF.
(Note 4): SLIP indicator lamp ON/OFF timing
ON: For approximately 0.5 seconds after the ignition switch is turned ON, or when a malfunction is detected.
OFF: Approximately 0.5 seconds after the ignition switch is turned ON (when the system is in normal operation) and ESP/TCS function
is not activated.
Flashing: ESP/TCS function is active during driving.
Functions of CONSULT-IIEFS001A7
CONSULT-II MAINLY FUNCTION APPLICATION TO ESP/TCS/ABS
´: Applicable
–: Not applicableFLUID LEV SWBrake fluid level warn-
ingswitchstatus.When brake fluid level warning
switch is ON.ON
Brake fluid level warning
switch, brake warning
lamp and circuit. When brake fluid lever warning
switch is OFF.OFF
EBD FAIL SIG
ABS FAIL SIG
TCS FAIL SIG
VDC FAIL SIGSystem fail signal sta-
tusMalfunctions condition
(When system failed)OFFEBD system
ABS system
TCS system
ESP system Data monitor item ContentsData monitor
(Reference) Check items
for malfunction
ConditionReference value in
normal operation
Item Self-diagnosis Data monitor Active test
Wheel speed sensors´´–
Solenoid valves´´´
Switch-over solenoid valves´´´
Stop lamp switch´´–
Ya w r a te s e n s o r´´´
Side G sensor´´´
Press sensor´´´
Steering angle sensor´´´
Actuator relay´´´
Motor relay´´´
ABS warning lamp –´´
Battery voltage´´–
ESP/TCS/ABS C/U´––
ESP/TCS/ABS actuator motor´´´
CAN communication´´–
Engine speed signal –´–
ESP OFF switch –´–
ESP OFF indicator lamp –´´
SLIP indicator lamp –´´
Throttle angle –´–