TROUBLE DIAGNOSIS
EC-91
[QR (WITH EURO-OBD)]
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EC
CLSD THL POS
[ON/OFF]´´lIndicates idle position [ON/OFF] com-
puted by ECM according to the acceler-
ator pedal position sensor signal.
AIR COND SIG
[ON/OFF]´´
lIndicates [ON/OFF] condition of the air
conditioner switch as determined by the
air conditioner signal.
P/N POSI SW
[ON/OFF]´´
lIndicates [ON/OFF] condition from the
park/neutral position (PNP) switch sig-
nal.
PW/ST SIGNAL
[ON/OFF]´´
l[ON/OFF] condition of the power steer-
ing system (determined by the signal
voltage of the power steering pressure
sensor signal) is indicated.
LOAD SIGNAL
[ON/OFF]´´
lIndicates [ON/OFF] condition from the
electrical load signal.
ON ... Rear window defogger switch is
ON and/or lighting switch is in 2nd posi-
tion.
OFF ... Both rear window defogger
switch and lighting switch are OFF.
IGNITION SW
[ON/OFF]´´
lIndicates [ON/OFF] condition from igni-
tion switch.
HEATER FAN SW
[ON/OFF]´
lIndicates [ON/OFF] condition from the
heater fan switch signal.
BRAKE SW
[ON/OFF]´
lIndicates [ON/OFF] condition from the
stop lamp switch signal.
INJ PULSE-B1
[msec]´
lIndicates the actual fuel injection pulse
width compensated by ECM according
to the input signals.lWhen the engine is stopped, a
certain computed value is indi-
cated.
B/FUEL SCHDL
[msec]´
l“Base fuel schedule” indicates the fuel
injection pulse width programmed into
ECM, prior to any learned on board cor-
rection.
IGN TIMING
[BTDC]´
lIndicates the ignition timing computed
by ECM according to the input signals.lWhen the engine is stopped, a
certain value is indicated.
A/F ALPHA-B1 [%]´
lThe mean value of the air-fuel ratio
feedback correction factor per cycle is
indicated.
lWhen the engine is stopped, a
certain value is indicated.
lThis data also includes the data
for the air-fuel ratio learning con-
trol.
CAL/LD VALUE [%]
l“Calculated load value” indicates the
value of the current airflow divided by
peak airflow.
MASS AIRFLOW
[g·m/s]
lIndicates the mass airflow computed by
ECM according to the signal voltage of
the mass air flow sensor. Monitored item
[Unit]ECM
INPUT
SIG-
NALSMAIN
SIG-
NALSCAN
DIAG
SUP-
PORT
MNTRDescription Remarks
TROUBLE DIAGNOSIS
EC-411
[QR (WITHOUT EURO-OBD)]
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EC
Fail-safe ChartEBS00BMW
The ECM enters fail-safe mode, if any of the following malfunctions is detected due to the open or short circuit.
When the ECM enters the fail-safe mode, the MI illuminates.
Priority Detected items (DTC)
1
lU1000 CAN communication line
lP0102 P0103 Mass air flow sensor
lP0117 P0118 Engine coolant temperature sensor
lP0120 Throttle position sensor
lP0121 Accelerator pedal position sensor
lP0327 P0328 Knock sensor
lP0335 Crankshaft position sensor (POS)
lP0340 Camshaft position sensor (PHASE)
lP0500 Vehicle speed sensor
lP0605 ECM
2
lP0134 Heated oxygen sensor 1
lP0550 Power steering pressure sensor
lP0650 MI
lP1065 ECM power supply
lP1122 Electric throttle control function
lP1123 Throttle control motor relay
lP1212 ESP/TCS/ABS communication line
lP1805 Brake switch
3
lP1121 Electric throttle control actuator
lP1217 Engine over temperature (OVERHEAT)
DTC No. Detected items Engine operating condition in fail-safe mode
P0102
P0103Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut.
P0117
P0118Engine coolant tempera-
ture sensor circuitEngine coolant temperature will be determined by ECM based on the time after turning
ignition switch “ON” or “START”.
CONSULT-II displays the engine coolant temperature decided by ECM.
ConditionEngine coolant temperature decided (CONSULT-
II display)
Just as ignition switch is turned
ON or Start40°C (104°F)
More than approx. 4 minutes after
ignition ON or Start80°C (176°F)
Except as shown above40 - 80°C (104 - 176°F)
(Depends on the time)
When the fail-safe system for engine coolant temperature sensor is activated, the cool-
ing fan operates while engine is running.
P0120 Throttle position sensor cir-
cuitECM controls the electric throttle control actuator by regulating the throttle opening to
small range.
Therefore, acceleration will be poor.
Condition Driving condition
When engine is idling Normal
When accelerating Poor acceleration
TROUBLE DIAGNOSIS
EC-439
[QR (WITHOUT EURO-OBD)]
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EC
CLSD THL POS
[ON/OFF]´´lIndicates idle position [ON/OFF] com-
puted by ECM according to the acceler-
ator pedal position sensor signal.
AIR COND SIG
[ON/OFF]´´
lIndicates [ON/OFF] condition of the air
conditioner switch as determined by the
air conditioner signal.
P/N POSI SW
[ON/OFF]´´
lIndicates [ON/OFF] condition from the
park/neutral position (PNP) switch sig-
nal.
PW/ST SIGNAL
[ON/OFF]´´
l[ON/OFF] condition of the power steer-
ing system (determined by the signal
voltage of the power steering pressure
sensor signal) is indicated.
LOAD SIGNAL
[ON/OFF]´´
lIndicates [ON/OFF] condition from the
electrical load signal.
ON ... Rear window defogger switch is
ON and/or lighting switch is in 2nd posi-
tion.
OFF ... Both rear window defogger
switch and lighting switch are OFF.
IGNITION SW
[ON/OFF]´´
lIndicates [ON/OFF] condition from igni-
tion switch.
HEATER FAN SW
[ON/OFF]´
lIndicates [ON/OFF] condition from the
heater fan switch signal.
BRAKE SW
[ON/OFF]´
lIndicates [ON/OFF] condition from the
stop lamp switch signal.
INJ PULSE-B1
[msec]´
lIndicates the actual fuel injection pulse
width compensated by ECM according
to the input signals.lWhen the engine is stopped, a
certain computed value is indi-
cated.
B/FUEL SCHDL
[msec]´
l“Base fuel schedule” indicates the fuel
injection pulse width programmed into
ECM, prior to any learned on board cor-
rection.
IGN TIMING
[BTDC]´
lIndicates the ignition timing computed
by ECM according to the input signals.lWhen the engine is stopped, a
certain value is indicated.
A/F ALPHA-B1 [%]´
lThe mean value of the air-fuel ratio
feedback correction factor per cycle is
indicated.
lWhen the engine is stopped, a
certain value is indicated.
lThis data also includes the data
for the air-fuel ratio learning con-
trol.
CAL/LD VALUE [%]
l“Calculated load value” indicates the
value of the current airflow divided by
peak airflow.
MASS AIRFLOW
[g·m/s]
lIndicates the mass airflow computed by
ECM according to the signal voltage of
the mass air flow sensor. Monitored item
[Unit]ECM
INPUT
SIG-
NALSMAIN
SIG-
NALSCAN
DIAG
SUP-
PORT
MNTRDescription Remarks
EC-664
[YD]
BASIC SERVICE PROCEDURE
BASIC SERVICE PROCEDURE
PFP:00018
Fuel FilterEBS0036N
DESCRIPTION
A water draining cock is on the lower side and a priming pump for bleeding air is on the upper side.
AIR BLEEDING
Pump the priming pump to bleed air.
lWhen air is bled completely, the pumping of the priming pump
suddenly becomes heavy. Stop the operation at that time.
lIf it is difficult to bleed air by the pumping of the priming pump
(the pumping of the priming pump does not become heavy), dis-
connect the fuel supply hose between the fuel filter and the fuel
gallery. Then, perform the operation described above, and make
sure that fuel comes out. (Use a pan, etc. so as not to spill fuel.
Do not let fuel get on engine and other parts.) After that, connect
the hose, then bleed air again.
lStart engine and let it idle for at least one minute after perform-
ing air bleeding.
WATER DRAINING
1. Remove the fuel filter, filter bracket, protector assembly from the dash panel as follows.
a. Remove the air cleaner case (upper), air duct assembly, and vacuum hose for brake booster (between the
vacuum pump and vacuum pipe).
CAUTION:
After the duct is removed, cover the opening with gum tape, etc. to prevent foreign object from
getting into the engine during the operation.
b. Remove the mounting nuts on the dash panel, then remove the fuel filter, filter bracket, and protector
assembly from the dash panel.
lIt is not necessary to disconnect the fuel hose.
2. Using a tool such as a pliers, loosen the water draining cock at the bottom of the fuel filter.
Accelerator Pedal Released Position LearningEBS009NW
DESCRIPTION
"Accelerator Pedal Released Position Learning" is an operating to learn the fully released position of the
accelerator pedal by monitoring the accelerator pedal position sensor output signal. It must be performed
when accelerator work unit or ECM is replaced.
OPERATION PROCEDURE
1. Turn ignition switch "ON".
2. Select "OFF ACCEL PO SIG" in "ACTIVE TEST" mode with
CONSULT-II
3. Make sure that accelerator pedal is released.
SEF375Y
PBIB0411E
TROUBLE DIAGNOSIS
EC-693
[YD]
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SELF-DIAGNOSTIC MODE
Regarding items detected in “SELF-DIAG RESULTS” mode, refer to —EC-654, "INDEX FOR DTC".
DATA MONITOR MODE
MONITOR ITEMECM
input
signalMain
signalsCONDITION SPECIFICATION
CKPS ·RPM (TDC) [rpm]´´
lThe engine speed computed from
the crankshaft position sensor (TDC)
signal is displayed.
COOLAN TEMP/S
[°C] or [°F]´´
lThe engine coolant temperature
(determined by the signal voltage of
the engine coolant temperature sen-
sor) is displayed.When the engine coolant temperature
circuit is open or short, ECM enters fail-
safe mode. The engine coolant temper-
ature determined by the ECM is dis-
played.
VHCL SPEED SE
[km/h] or [mph]´´
lThe vehicle speed computed form
the vehicle speed sensor signal is
displayed.
FUEL TEMP SEN [°C] or [°F]´´
lThe fuel temperature (determined by
the signal voltage of the fuel temper-
ature sensor) is displayed.
ACCEL POS SEN [V]´´
lThe accelerator pedal position sen-
sor 1 signal voltage is displayed.
ACCEL SEN 2 [V]´´
lThe accelerator pedal position sen-
sor 2 signal voltage is displayed.
OFF ACCEL SW [ON/OFF]´´
lindicates [ON/OFF] condition from
the accelerator pedal released posi-
tion switch signal.
ACT CR PRESS [MPa]´´
lThe common rail fuel pressure
(determined by the signal voltage of
the common rail fuel pressure sen-
sor) is displayed.
BATTERY VOLT [V]´´
lThe power supply voltage of ECM is
displayed.
P/N POSI SW [ON/OFF]´´
lIndicates [ON/OFF] condition from
the park/neutral position switch sig-
nal.
START SIGNAL [ON/OFF]´´
lindicates [ON/OFF] condition from
the starter signal.
PW/ST SIGNAL [ON/OFF]´
lindicates [ON/OFF] condition from
the power steering oil pressure
switch signal.
BRAKE SW [ON/OFF]´´
lindicates [ON/OFF] condition from
thestoplampswitchsignal.
IGN SW [ON/OFF]´´
lIndicates [ON/OFF] condition from
ignition switch signal.
MAS AIR/FL SE [V]´´
lThe signal voltage of the mass air
flow sensor is displayed.
SUCTION CV [°CA]´
lIndicates [°CA] of suction control
valve operating angle.
MAIN INJ WID [msec]´
lIndicates the actual fuel injection
pulse width compensated by ECM
according to the input signals.
GLOW RLY [ON/OFF]´
lThe glow relay control condition
(determined by ECM according to
the input signal) is displayed.
EM-62
[QR20DE]
ENGINE ASSEMBLY
1. Release fuel pressure. Refer toEC-34, "FUEL PRESSURE RELEASE"(WITH EURO-OBD),EC-399,
"FUEL PRESSURE RELEASE"(WITHOUT EURO-OBD).
2. Remove engine hood.
3. Drain coolant from radiator drain plug.
4. Remove the following parts.
lLH/RH under cover
lLH/RH Front wheel
lBattery
lAuxiliary drive belt; Refer toEM-14, "Removal and Installation of Auxiliary Drive Belt Auto- tensioner".
lAir duct and air cleaner case assembly; Refer toEM-15, "Removal and Installation".
lAlternator
lRadiator and radiator fan assembly; Refer toCO-12, "RADIATOR".
5. Disconnect engine room harness from the engine side and set it aside for easier work.
6. Disconnect all the body-side vacuum hoses and air hoses at engine side.
Engine room LH
7. Disconnect fuel hose, and plug it to prevent fuel from draining. Refer toEM-17, "
INTAKE MANIFOLD"
8. Disconnect heater hose, and install plug it to prevent engine coolant from draining.
9. Disconnect select cable from transaxle (A/T models).
10. Remove clutch operating cylinder from transaxle, and move it aside (M/T models).
11. Disconnect shift cable from transaxle (M/T models).
Engine room RH
12. Remove engine coolant reservoir tank.
13. Remove air conditioner compressor with piping connected from engine. Temporarily secure it on body
with a rope to avoid putting load on it.
Vehicle underbody
14. Remove exhaust front tube.
15. Remove propeller shaft.
16. Remove steering shaft from steering gear.
17. Disconnect power steering fluid cooler piping at a point between body and engine.
18. Remove ABS sensor from brake caliper.
19. Remove brake caliper with piping connected from steering knuckle. Temporarily secure it on body with a
rope to avoid load on it.
20. Remove LH/RH suspension from steering knuckle under strut.
Removal
21. Install engine slingers into front left of cylinder head and rear right of cylinder head.
lUse alternator bracket mounting bolt holes for the frontside.
22. Lift with hoist and secure the engine in position.Slinger bolts:
Front: 51.0 - 64.7 N·m (5.2 - 6.6 kg-m, 38 - 47 ft-lb)
Rear: 24.5 - 31.4 N·m (2.5 - 3.2 kg-m, 18 - 23 ft-lb)
KBIA0255E
ENGINE ASSEMBLY
EM-185
[YD22DDTi]
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EM
1. Remove engine hood.
2. Drain coolant from radiator drain plug.
3. Remove the following parts.
lLH/RH under cover
lLH/RH front wheel
lBattery
lAuxiliary drive belt; Refer toE M - 111 , "Removal and Installation".
lAir duct and air cleaner case assembly; Refer toEM-112, "Removal and Installation".
lAlternator
lRadiator and radiator fan assembly; Refer toCO-33, "Removal and Installation".
lCharge air cooler
4. Disconnect engine room harness from the engine side and set it aside for easier work.
5. Disconnect all the body-side vacuum hoses and air hoses at engine side.
Engine room LH
6. Disconnect fuel feed and return hoses, and plug it to prevent fuel from draining.
7. Disconnect heater hose, and install plug it to prevent engine coolant from draining.
8. Remove clutch operating cylinder from transaxle, and move it aside.
9. Disconnect shift cable from transaxle.
Engine room RH
10. Remove engine coolant reservoir tank.
11. Remove air conditioner compressor with piping connected from engine. Temporarily secure it on body
with a rope to avoid putting load on it.
Vehicle underbody
12. Remove exhaust front tube.
13. Remove propeller shaft.
14. Remove steering shaft from steering gear.
15. Disconnect power steering fluid cooler piping at a point between body and engine.
16. Remove ABS sensor from brake caliper.
17. Remove brake caliper with piping connected from steering knuckle. Temporarily secure it on body with a
rope to avoid load on it.
18. Remove LH/RH suspension from steering knuckle under strut.
Removal
19. Install engine slingers into front right of cylinder head and rear
left of cylinder head.
20. Liftwithhoistandsecuretheengineinposition.Slinger bolts:
: 30 - 37 N·m (3.0 - 3.8 kg-m, 22 - 27 ft-lb)
SBIA0191E
FRONT WHEEL HUB AND KNUCKLE
FAX-7
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FA X
FRONT WHEEL HUB AND KNUCKLEPFP:40202
On-Vehicle InspectionEDS0005R
Inspect to check that there is no excessive play, cracking, wear, or
other damage to front axle.
lTurn front wheels (left/right) and check the play.
lCheck that no nails or other foreign objects are embedded.
lRetighten all axle nuts and bolts to the specified torque.
FRONT WHEEL BEARINGS
With the vehicle raised, inspect the following.
lMove wheel hub in the axial direction by hand. Check that there is no looseness of front wheel bearings.
lRotate wheel hub and check that there is no unusual noise or other irregular conditions. If there are any
irregular conditions, replace the wheel bearing.
Removal and InstallationEDS0005S
REMOVAL
1. Remove tire. Remove brake hose lock plate from strut.
2. Remove brake caliper from steering knuckle. Hang it in a place where it will not interfere with work.
CAUTION:
Avoid depressing the brake pedal with brake caliper removed.
3. Remove ABS wheel speed sensor from steering knuckle.
CAUTION:
Do not pull on ABS wheel speed sensor harness.
SMA525A
Axial end play : 0.05 mm (0.002 in)
SDIA0131E
1 Steering knuckle 2 Splash guard 3 Wheel bearing assembly
4 Snap ring 5 Wheel hub 6 Hub bolt
7Cotterpin