TROUBLE DIAGNOSIS
EC-435
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ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION
X: Applicable
*1: This item includes 1st trip DTCs.
*2: This mode includes 1st trip freeze frame data or freeze frame data. The items appear on CONSULT-II screen in freeze frame data
mode only if a 1st trip DTC or DTC is detected. For details, refer toEC-402
.
CONSULT-II INSPECTION PROCEDURE
1. Turn ignition switch OFF.
ItemDIAGNOSTIC TEST MODE
WORK
SUPPORTSELF-DIAGNOSTIC
RESULTS
DATA
MONI-
TORDATA
MONI-
TOR
(SPEC)ACTIVE
TEST
DTC*1FREEZE
FRAME
DATA*2
ENGINE CONTROL COMPONENT PARTS
INPUT
Crankshaft position sensor (POS)´´´´
Camshaft position sensor (PHASE)´
Mass air flow sensor´´´
Engine coolant temperature sensor´´´´´
Heated oxygen sensor 1´´´
Heated oxygen sensor 2´´
Wheel sensor (Vehicle speed signal)´´´´
Accelerator pedal position sensor´´´
Throttlepositionsensor´´´
Intake air temperature sensor´´
Knock sensor´
Refrigerant pressure sensor´´
Ignition switch (start signal)´´
Closed throttle position switch (accelera-
tor pedal position sensor signal)´´
Air conditioner switch´´
Park/neutral position (PNP) switch´´
Stop lamp switch´´´
Power steering pressure sensor´´´
Battery voltage´´
Load signal´´
ENGINE CONTROL COMPONENT PARTS
OUTPUT
Injectors´´ ´
Power transistor (Ignition timing)´´ ´
Throttle control motor relay´´´
EVAP canister purge volume control sole-
noid valve´´ ´
Air conditioner relay´´
Fuel pump relay´´´´
Cooling fan relay´´´´
Heated oxygen sensor 1 heater´´
Heated oxygen sensor 2 heater´´
Intake valve timing control solenoid valve´´ ´
Calculated load value´´´
EC-438
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TROUBLE DIAGNOSIS
DATA MONITOR MODE
Monitored Item
´: Applicable
Monitored item
[Unit]ECM
INPUT
SIG-
NALSMAIN
SIG-
NALSCAN
DIAG
SUP-
PORT
MNTRDescription Remarks
ENG SPEED [rpm]´´
lIndicates the engine speed computed
from the signal of the crankshaft position
sensor (POS).
lAccuracy becomes poor if engine
speed drops below the idle rpm.
lIf the signal is interrupted while the
engine is running, an abnormal
value may be indicated.
MAS A/F SE-B1 [V]´´
lThe signal voltage of the mass air flow
sensor is displayed.lWhen the engine is stopped, a
certain value is indicated.
COOLAN TEMP/S
[°C] or [°F]´´
lThe engine coolant temperature (deter-
mined by the signal voltage of the
engine coolant temperature sensor) is
displayed.
lWhen the engine coolant tempera-
ture sensor is open or short-cir-
cuited, ECM enters fail-safe mode.
The engine coolant temperature
determined by the ECM is dis-
played.
HO2S1 (B1) [V]´´
lThe signal voltage of heated oxygen
sensor 1 is displayed.
HO2S2 (B1) [V]´´
lThe signal voltage of heated oxygen
sensor 2 is displayed.
HO2S1 MNTR (B1)
[RICH/LEAN]´´
lDisplay of heated oxygen sensor 1 sig-
nal during air-fuel ratio feedback control:
RICH ... means the mixture became
“rich”, and control is being affected
toward a leaner mixture.
LEAN ... means the mixture became
“lean”, and control is being affected
toward a rich mixture.lAfter turning ON the ignition
switch, “RICH” is displayed until
air-fuel mixture ratio feedback
control begins.
lWhen the air-fuel ratio feedback is
clamped, the value just before the
clamping is displayed continu-
ously.
HO2S2 MNTR (B1)
[RICH/LEAN]´
lDisplay of heated oxygen sensor 2 sig-
nal:
RICH ... means the amount of oxygen
after three way catalyst is relatively
small.
LEAN ... means the amount of oxygen
after three way catalyst is relatively
large.
lWhen the engine is stopped, a
certain value is indicated.
VHCL SPEED SE
[km/h] or [mph]´´
lThe vehicle speed computed from the
vehicle speed signal is displayed.
BATTERY VOLT
[V]´´
lThe power supply voltage of ECM is dis-
played.
ACCEL SEN 1 [V]´´
lThe accelerator pedal position sensor
signal voltage is displayed.
ACCEL SEN 2 [V]´
THRTL SEN 1 [V]´´
lThe throttle position sensor signal volt-
age is displayed.
THRTL SEN 2 [V]´
INT/ATEMPSE
[°C] or [°F]´´
lThe intake air temperature (determined
by the signal voltage of the intake air
temperature sensor) is indicated.
START SIGNAL
[ON/OFF]´´
lIndicates [ON/OFF] condition from the
starter signal.lAfter starting the engine, [OFF] is
displayed regardless of the starter
signal.
EC-442
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TROUBLE DIAGNOSIS
ACTIVE TEST MODE
Test Item
REAL TIME DIAGNOSIS IN DATA MONITOR MODE (RECORDING VEHICLE DATA)
Description
CONSULT-II has two kinds of triggers and they can be selected by
touching “SETTING” in “DATA MONITOR” mode.
1. “AUTO TRIG” (Automatic trigger):
–The malfunction will be identified on the CONSULT-II screen in
real time.
In other words, DTC/1st trip DTC and malfunction item will be
displayed if the malfunction is detected by ECM.
At the moment a malfunction is detected by ECM, “MONITOR”
in “DATA MONITOR” screen is changed to “Recording Data ...
xx%” as shown at right, and the data after the malfunction detec-
tion is recorded. Then when the percentage reached 100%,
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
FUEL INJEC-
TION
lEngine: Return to the original
trouble condition
lChange the amount of fuel injec-
tion using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
lHarness and connectors
lFuel injectors
lHeated oxygen sensor 1
IGNITION TIM-
ING
lEngine: Return to the original
trouble condition
lTiming light: Set
lRetard the ignition timing using
CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
lPerform “Idle Air Volume Learn-
ing”.
POWER BAL-
ANCE
lEngine: After warming up, idle
the engine.
lA/C switch “OFF”
lShift lever “N”
lCut off each injector signal one at
a time using CONSULT-II.Engine runs rough or dies.
lHarness and connectors
lCompression
lFuel injectors
lPower transistor
lSpark plugs
lIgnition coils
COOLING FAN
lIgnition switch: ON
lTurn the cooling fan “ON” and
“OFF” with CONSULT-II.Cooling fan moves and stops.
lHarness and connectors
lCooling fan relay
lCooling fan motor
ENG COOLANT
TEMP
lEngine: Return to the original
trouble condition
lChange the engine coolant tem-
perature using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
lHarness and connectors
lEngine coolant temperature sen-
sor
lFuel injectors
FUEL PUMP
RELAY
lIgnition switch: ON (Engine
stopped)
lTurn the fuel pump relay “ON”
and “OFF” using CONSULT-II
and listen to operating sound.Fuel pump relay makes the operat-
ing sound.lHarness and connectors
lFuel pump relay
PURG VOL
CONT/V
lEngine: After warming up, run
engine at 1,500 rpm.
lChange the EVAP canister purge
volume control solenoid valve
opening percent using CON-
SULT-II.Engine speed changes according to
the opening percent.lHarness and connectors
lSolenoid valve
V/T ASSIGN
ANGLE
lEngine: Return to the original
trouble condition
lChange intake valve timing using
CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
lHarness and connectors
lIntake valve timing control sole-
noid valve
SEF706XSEF707X
EC-444
[QR (WITHOUT EURO-OBD)]
TROUBLE DIAGNOSIS
i.e. Adjust ignition timing with a timing light before monitoring IGN TIMING, because the monitor may show the specification data in
spite of the ignition timing not being adjusted to the specification data. This IGN TIMING monitors the data calculated by the ECM
according to the signals input from the camshaft position sensor and other ignition timing related sensors.
lIf the real-time diagnosis results are NG and the on board diagnostic system results are OK when diagnosing the mass air flow sen-
sor, first check to see if the fuel pump control circuit is normal.
MONITOR ITEM CONDITION SPECIFICATION
ENG SPEED
lTachometer: Connect
lRun engine and compare tachometer indication with the CONSULT-II
value.Almost the same speed as the
CONSULT-II value.
MAS A/F SE-B1
lEngine: After warming up
lAir conditioner switch: OFF
lShift lever: N
lNo-loadIdle Approx. 1.0 - 1.5V
2,500 rpm Approx. 1.6 - 2.0V
B/FUEL SCHDL
lEngine: After warming up
lShift lever: N
lAir conditioner switch: OFF
lNo-loadIdle 2.5 - 3.5 msec
2,000 rpm 2.5 - 3.5 msec
A/F ALPHA-B1
lEngine: After warming upMaintaining engine speed at 2,000
rpm54% - 155%
COOLAN TEMP/S
lEngine: After warming up More than 70°C(158°F)
HO2S1 (B1)
lEngine: After warming upMaintaining engine speed at 2,000
rpm0 - 0.3V¨Approx. 0.6 - 1.0V
HO2S2 (B1)
lEngine: After warming upRevving engine from idle to 3,000
rpm quickly.0 - 0.3V¨Approx. 0.6 - 1.0V
HO2S1 MNTR (B1)
lEngine: After warming upMaintaining engine speed at 2,000
rpmLEAN¨RICH
Changes more than 5 times dur-
ing 10 seconds.
HO2S2 MNTR (B1)
lEngine: After warming upRevving engine from idle to 3,000
rpm quickly.LEAN¨RICH
VEH SPEED SE
lTurn drive wheels and compare speedometer indication with the CON-
SULT-II value.Almost the same speed as the
CONSULT-II value
BATTERY VOLT
lIgnition switch: ON (Engine stopped) 11 - 14V
ACCEL SEN1
lIgnition switch: ON
(engine stopped)Accelerator pedal: Fully released 0.41 - 0.71V
Accelerator pedal: Fully depressed More than 3.9V
ACCEL SEN2
lIgnition switch: ON
(engine stopped)Accelerator pedal: Fully released 0.15 - 0.97V
Accelerator pedal: Fully depressed More than 3.8V
THRTL SEN1
THRTL SEN2
lIgnition switch: ON
(Engine stopped)Accelerator pedal: Fully released More than 0.36V
lShift lever:
D (A/T model)
1st (M/T model)Accelerator pedal: Fully depressed Less than 4.75V
START SIGNAL
lIgnition switch: ON®START®ON OFF®ON®OFF
CLSD THL POS
lIgnition switch: ONAccelerator pedal: Fully released ON
Accelerator pedal: Slightly depressed OFF
AIR COND SIG
lEngine: After warming up, idle
the engineAir conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.)ON
P/N POSI SW
lIgnition switch: ONShift lever:
P or N (A/T model)
Neutral (M/T model)ON
Shift lever: Except above OFF
TROUBLE DIAGNOSIS
EC-445
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PW/ST SIGNALlEngine: After warming up, idle
the engineSteering wheel is in neutral position.
(Forward direction)OFF
Steering wheel is turned. ON
LOAD SIGNAL
lIgnition switch: ONRear window defogger switch is ON
and/or lighting switch is in 2nd.ON
Rear window defogger switch is OFF
and lighting switch is OFF.OFF
IGNITION SW
lIgnition switch: ON®OFF®ON ON®OFF®ON
HEATER FAN SW
lEngine: After warming up, idle
the engineHeater fan is operating. ON
Heater fan is not operating OFF
BRAKE SW
lIgnition switch: ONBrake pedal: Fully released OFF
Brake pedal: Slightly depressed ON
INJ PULSE-B1
lEngine: After warming up
lShiftlever:N
lAir conditioner switch: OFF
lNo-loadIdle 2.0-3.0msec
2,000 rpm 1.9 - 2.9 msec
IGN TIMING
lEngine: After warming up
lShiftlever:N
lAir conditioner switch: OFF
lNo-loadIdleMT: 12°-16°BTDC
AT: 1 4°-18°BTDC
2,000 rpm 25°-45°BTDC
CAL/LD VALUE
lEngine: After warming up
lShiftlever:N
lAir conditioner switch: OFF
lNo-loadIdle 10% - 35%
2,500 rpm 10% - 35%
MASS AIRFLOW
lEngine: After warming up
lShiftlever:N
lAir conditioner switch: OFF
lNo-loadIdle 1.0 - 4.0 g·m/s
2,500 rpm 4.0 - 10.0 g·m/s
PURG VOL C/V
lEngine: After warming up
lShiftlever:N
lAir conditioner switch: OFF
lNo-loadIdle 0%
2,000 rpm 20 - 30%
INT/V TIM (B1)
lEngine: After warming up
lShiftlever:N
lAir conditioner switch: OFF
lNo-loadIdle-5°-5°CA
When revving engine up to 2,000 rpm
quicklyApprox. 0°-20°CA
INT/V SOL (B1)
lEngine: After warming up
lShiftlever:N
lAir conditioner switch: OFF
lNo-loadIdle 0% - 2%
When revving engine up to 2,000 rpm
quicklyApprox. 0% - 50%
AIR COND RLY
lEngine: After warming up, idle
the engineAir conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates)ON
FUEL PUMP RLY
lFor 1 seconds after turning ignition switch ON
lEngine running or crankingON
lExcept above conditions OFF
THRTL RELAY
lIgnition switch: ON ON MONITOR ITEM CONDITION SPECIFICATION
EC-446
[QR (WITHOUT EURO-OBD)]
TROUBLE DIAGNOSIS
*: These items are not applied for M/T models without ESP.
Major Sensor Reference Graph in Data Monitor ModeEBS00BN5
The following are the major sensor reference graphs in “DATA MONITOR” mode.
CLSD THL POS, ACCEL SEN 1, THRTL SEN 1
Below is the data for “CLSD THL POS”, “ACCEL SEN 1” and “THRTL SEN 1” when depressing the accelera-
tor pedal with the ignition switch “ON” and with selector lever in "D" position (A/T models) or with shift lever in
"1st" position (M/T models).
The signal of “ACCEL SEN 1” and “THRTL SEN 1” should rise gradually without any intermittent drop or rise
after “CLSD THL POS” is changed from “ON” to “OFF”.
ENG SPEED, MAS A/F SE-B1, THRTL SEN 1, HO2S2 (B1), HO2S1 (B1), INJ PULSE-B1
Below is the data for “ENG SPEED”, “MAS A/F SE-B1”, “THRTL SEN 1”, “HO2S2 (B1)”, “HO2S1 (B1)” and
“INJ PULSE-B1” when revving engine quickly up to 4,800 rpm under no load after warming up engine suffi-
ciently.
COOLING FAN
lEngine: After warming up, idle
the engine
lAir conditioner switch: OFFEngine coolant temperature is 94°C
(201°F) or lessOFF
Engine coolant temperature is
between 95°C (203°F) and 104°C
(219°F)LOW
Engine coolant temperature is 105°C
(221°F) or moreHIGH
HO2S1 HTR (B1)
lEngine: After warming up
lEngine speed: Below 3,600 rpmON
lEngine speed: Above 3,600 rpm OFF
HO2S2 HTR (B1)
lEngine speed: Below 3,800 rpm [After driving for 2 minutes at a speed of
70 km/h (43 MPH) or more]ON
lEngine speed: Above 3,800 rpm OFF
TRVL AFTER MIL
lIgnition switch: ONVehicle has traveled after MI has
turned ON.0-65,535km
(0 - 40,723 mile)
AC PRESS SEN
lIgnition switch: ON (Engine stopped) Approx. 0V
lEngine: Idle
lAir conditioner switch: OFF1.0 - 4.0V
CAN COMM*
lIgnition switch: ONOK
CANCIRC1*OK
CANCIRC2*OK (A/T models)
UNKWN (M/T models with ESP)
CANCIRC3*UNKWN (A/T models)
OK (M/T models with ESP)
CANCIRC4*UNKWN
CANCIRC5*UNKWN MONITOR ITEM CONDITION SPECIFICATION
PBIB0198E
POWER SUPPLY CIRCUIT FOR ECM
EC-457
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6.DETECT MALFUNCTIONING PART
Check the following.
l10A fuse
l20A fuse
lHarness connectors E60, F36
lHarness connectors E61, F38
lHarness for open or short between ECM relay and battery
>> Repair open circuit or short to ground or short to power in harness or connectors.
7.CHECK OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 20 and ECM relay terminal 2.
Refer to Wiring Diagram.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> Go toEC-592, "IGNITION SIGNAL".
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
8.CHECK ECM POWER SUPPLY CIRCUIT-III
1. Turn ignition switch “ON” and then “OFF”.
2. Check voltage between ECM terminals, 109, 111 and ground
with CONSULT-II or tester.
OK or NG
OK >> GO TO 13.
NG (Battery voltage does not exist.)>>GO TO 9.
NG (Battery voltage exists for more than a few seconds.)>>GO TO 11.Continuity should exist.
Voltage: After turning ignition switch "OFF", battery
voltage will exist for a few seconds, then
drop approximately 0V.
PBIB0536E
EC-468
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DTC P0102, P0103 MAF SENSOR
4.CHECK MAF SENSOR POWER SUPPLY CIRCUIT
1. Disconnect MAF sensor harness connector.
2. Turn ignition switch “ON”.
3. Check voltage between MAF sensor terminals 2, 4 and ground
with CONSULT-II or tester.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5.DETECT MALFUNCTIONING PART
Check the following.
lHarness for open or short between ECM relay and mass air flow sensor
lHarness for open or short between mass air flow sensor and ECM
>> Repair harness or connectors.
6.CHECK MAF SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between MAF sensor terminal 3 and ECM terminal 80.
Refer to Wiring Diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
7.CHECK MAF SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between MAF sensor terminal 1 and ECM terminal 72.
Refer to Wiring Diagram.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
PBIB0495E
Terminal Voltage
2 Approximately 5V
4 Battery voltage
PBIB0076E
Continuity should exist.
Continuity should exist.