
POWER WINDOW SYSTEM
GW-39
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GW
Encoder and Limit Switch CheckEIS000M4
1.CHECK DOOR WINDOW SLIDE MECHANISM
Check the following.
lObstacles in window, glass molding, etc.
lWorn or deformed glass molding.
lDoor sash tilted too far inward or outward.
lDoor window regulator.
OK or NG?
OK >> GO TO 2.
Not OK >> Remove obstacles or repair door window slide mechanism.
One or more power windows except
driver's side window cannot be
operated.1. Power window sub-switches
2. Power window regulators
3. Power window main switch
4. Power window circuit1. Check power window sub-switch.
2. Check power window regulator.
3. Check power window main switch.
4. Check the following.
–Check harness between the power window relay ter-
minal 12 (W/R) and power window relay.
–Check harnesses between power window main switch
and power window sub-switch for open/short circuit.
–Check harnesses between power window sub-switch
and power window regulator for open/short circuit.
Power windows except driver's side
window cannot be operated using
power window main switch but can
be operated by power window sub-
switch.1. Power window main switch 1. Check power window main switch.
Driver side power window automatic
operation does not function prop-
erly.1. Power window main switch
2. Encoder and limit switch1. Check power window main switch.
2. Check encoder and limit switch.Refer toGW-39,
"Encoder and Limit Switch Check". Symptom Possible cause Repair order

GW-40
POWER WINDOW SYSTEM
2.CHECK LIMIT SWITCH OPERATION
lReset limit switch.Refer toGW-42, "Setting of limit switch (driver)".
lCheck voltage between power window main switch connector D7 terminal 9 (G/OR) (LHD models) or 15
(G/OR) (RHD models) and ground.
OK or NG?
OK >> GO TO 3.
NG >> Check harness between power window main switch and
power window regulator motor (front driver side).
lOK:Replace power window regulator motor (front
driver side).
lNG:Replace or repair harness between power win-
dow main switch and window regulator motor (front
driver side).
3.CHECK ENCODER
Measure voltage between power window main switch connector D7 terminal 16 (G/Y) (LHD models) or 8 (G/Y)
(RHD models) and ground with oscilloscope when power window is in automatic closing operation.
OK or NG?
OK >> Replace power window main switch.
Not OK >> Replace power window regulator motor (front driver
side).
Te r m i n a l s
Condition Voltage (+)
(–)
Connector Terminal
D79 (G/OR),
15 (G/OR)GroundDriver door window is
between fully-open and
just before fully-closed
position (ON)Approx.0V
Driver door window is
between just before fully-
closed position and fully-
closed position (OFF)Approx.5V
SIIA1220E
Te r m i n a l s
Condition Voltage (+)
(–)
Connector Terminal
D716 (G/Y),
8(G/Y)GroundWhen power window
motor(frontdriverside)
operates.Refer toGW-28
(LHDmodels) or
GW-36
(RHD models)
SIIA1221E

IDX-4
ALPHABETICAL INDEX
Diagnostic trouble code (DTC) ........................EC-666
Diagnostic trouble code (DTC) for OBD systemEC-12,
EC-38
,EC-379,EC-401,EC-654
Diagnostic trouble code (DTC) inspection priority chart
EC-61
,EC-410
Differential gear (FF M/T) .....................MT-22,MT-27
DLC - Wiring diagram ........................EC-371,EC-646
Door glass ...........................................GW-41,GW-43
Door glass Fitting Adjustment .............GW-41,GW-43
Door lock .................................................BL-54,BL-57
Door mirror ........................................................GW-46
Door trim .............................................................EI-23
Door, front ............................................................BL-8
Door, rear .............................................................BL-8
Drive belt inspection(QR20DE) .........................MA-20
Drive belt inspection(YD22DDTi) ......................MA-27
Drive belt(QR20DE) ..........................................EM-13
Drive belt(YD22DDTi) .....................................EM-110
Drive shaft (front) .............................................FAX-11
Drive shaft (rear) ...............................................RAX-9
Driver air bag ..................................................SRS-27
Dropping resistor (A/T) ......................AT-192,AT-442
DTC work support ..............................................EC-95
DTRL - Wiring diagram .........................................LT-9
Dual pressure switch ........ATC-16,ATC-81,ATC-138
Duct and grilles ...............................ATC-121,MTC-29
E
ECM input/output signal .......................EC-79
,EC-427
ECM power supplyEC-108,EC-256,EC-454,EC-530,
EC-700
ECM relay ........................................................EC-790
ECM/PW - Wiring diagram .................EC-257,EC-531
ECMRLY - Wiring diagram ..............................EC-791
ECTS - Wiring diagram .......EC-143,EC-472,EC-712
EDU - Wiring diagram ......................................EC-756
EGR function ...................................................EC-803
EGR volume control valve ...............................EC-803
EGRC/V - Wiring diagram ................................EC-805
Electric sun roof ...................................................RF-2
Electric throttle control actuator ........EC-271,EC-273,
EC-534
,EC-536
Electrical unit .....................................................PG-73
Electrical units location ......................................PG-64
Electronic drive unit (EDU) ..............................EC-754
Electronic fuel injection pump(YD22DDTi) .....EM-138
Electronic ignition (EI) system .............EC-27,EC-392
Engine control circuit diagramEC-77,EC-425,EC-683
Engine control component parts location ..........EC-73,
EC-421
Engine control module (ECM) ...........EC-249,EC-523,
EC-788
Engine control system diagram and chart ........EC-22,
EC-387
,EC-659
Engine coolant temperature sensor (ECTS) ...EC-141,
EC-470
,EC-711
Engine coolant(QR20DE) ...................................CO-9
Engine coolant(YD22DDTi) ..............................CO-30
Engine fail-safe system .......................EC-62,EC-411
Engine oil filter replacement(QR20DE) .............MA-24
Engine oil filter replacement(YD22DDTi) ..........MA-33
Engine oil replacement(QR20DE) ....................MA-24
Engine oil replacement(YD22DDTi) ..................MA-32
Engine oil(QR20DE) ............................................LU-7
Engine oil(YD22DDTi) .......................................LU-18
Engine removal(QR20DE) ................................EM-61
Engine removal(YD22DDTi) ...........................EM-184
EVAP canister purge volume control solenoid valve ....
EC-233
,EC-372,EC-601,EC-649
EVAP vapor lines inspection(QR20DE) ............MA-26
Evaporative emission (EVAP) systemEC-372,EC-647
Evaporator ....................................................ATC-139
Exhaust manifold(QR20DE) .............................EM-22
Exhaust manifold(YD22DDTi) .........................EM-119
Exhaust system ...................................................EX-2
Exhaust system inspection .....................EX-2,MA-35
Expansion valve ............................................ATC-140
ExteriorEI-13,EI-14,EI-16,EI-17,EI-18,EI-19,EI-21,
EI-22
F
F/FOG - Wiring diagram .........................LT-33
,LT-34
F/PUMP - Wiring diagram .................EC-354,EC-629
Fan control amp. .............................ATC-70,ATC-113
Fan switch ........................................ATC-27,MTC-17
FIAR - Wiring diagram .....................................EC-778
Final drive (FF M/T) ..............................MT-22,MT-27
Final drive disassembly ..................................RFD-11
Final drive removal and installation ................RFD-11
Finisher, interior - See Trim ......................EI-23,EI-25
Finisher, rear panel .............................................EI-22
Floor trim .............................................................EI-28
Fluid temperature sensor (A/T) ........................AT-141
Fluids ................................................................MA-17
Fluorescent leak detector .............................ATC-141
Flywheel (clutch) ................................................CL-15
Flywheel runout(QR20DE) ................................EM-89
Flywheel runout(YD22DDTi) ...........................EM-208
Fog lamp, front ...................................................LT-33
Fork rod (M/T) .......................................MT-21,MT-26
Freeze frame data ..............................EC-39,EC-402
FRO2 - Wiring diagram ....................................EC-582
FRO2/H - Wiring diagram ................................EC-569
Front bumper ........................................................EI-6
Front disc brake .................................................BR-21
Front door ............................................................BL-8
Front Door Trim ..................................................EI-23
Front fog lamp ....................................................LT-33
Front passenger air bag ..................................SRS-33
Front seat .............................................................SE-7
Front seat belt ......................................................SB-3
Front seat belt pre-tensioner .....SB-2,SRS-3,SRS-38
Front side air bag ............................................SRS-35
Front suspension ..............................................FSU-5

IDX-8
ALPHABETICAL INDEX
SRS - See Supplemental Restraint System .....SRS-5
SRS - Wiring diagram/LHD .............................SRS-10
SRS - Wiring diagram/RHD ............................SRS-12
SRS Trouble diagnoses ....................................SRS-7
Stall test (A/T) ......................................AT-65,AT-287
Standardized relay .............................................PG-74
START - Wiring diagram ........................SC-22,SC-23
Start signal ..........................EC-348,EC-623,EC-818
Starter ................................................................SC-21
Starting system ..................................................SC-21
Steering gear and linkage inspection ................MA-40
Steering knuckle ................................................FAX-7
Steering linkage .................................................PS-12
Steering wheel and column .......................PS-6,PS-9
Stop lamp ................................................LT-26,LT-42
Stop lamp switch ................................EC-329,EC-562
STOP/L - Wiring diagram ........................LT-26,LT-42
Strut (rear) ........................................................RSU-8
Suction control valve ........................................EC-772
Sunload sensor ...............ATC-98,ATC-100,ATC-107
Sunroof ................................................................RF-2
Super lock ..........................................................BL-24
Supplemental Restraint System .......................SRS-5
Supplemental restraint system - Wiring diagram/LHD ..
SRS-10
Supplemental restraint system - Wiring diagram/RHD .
SRS-12
Suspension .......................................................MA-41
Symbols and abbreviations .................................GI-22
Symptom matrix chart ...........EC-69,EC-417,EC-676
Synchronizer (M/T) ...............................MT-19,MT-24
System readiness test (SRT) code ....................EC-40
T
T/MTR - Wiring diagram ....................EC-275
,EC-538
Tachometer ................................................DI-4,DI-22
Tail lamp .................................................LT-30,LT-40
TAIL/L - Wiring diagram ......................................LT-30
Tailgate lamp ......................................................LT-30
TCM circuit diagram ...........................................AT-16
TCM inspection table .........................AT-126,AT-348
THEFT - Wiring diagram ....................................BL-65
Theft warning system .........................................BL-65
Thermal protector ............................................ATC-81
Thermostat(QR20DE) .......................................CO-21
Thermostat(YD22DDTi) ....................................CO-43
Three way catalyst function .............................EC-229
Three way catalyst(QR20DE) ...........................EM-22
Throttle control motor relay ................EC-279,EC-542
Throttle position sensor (TPS) ...........EC-146,EC-475
Throttle position switch ......................AT-266,AT-388
Time control system ..........................................BCS-3
Timing chain(QR20DE) .....................................EM-43
Timing chain(YD22DDTi) ..................EM-158,EM-163
TM/RLY - Wiring diagram ..................EC-281,EC-544
Torque converter installation .............AT-459,AT-556
TPS - Wiring diagram ........................EC-149,EC-479
Transfer case .....................................................TF-23
Transfer control unit inspection table ......TF-42,TF-49
Transmission case (M/T) ......................MT-18,MT-23
Trouble diagnoses ..............................................GI-10
Turbocharger charge air cooler(YD22DDTi) ...EM-114
Turbocharger(YD22DDTi) ...............................EM-119
TURN - Wiring diagram ..........................LT-17,LT-19
Turn signal lamp .....................................LT-17,LT-42
Two trip detection logic .......................EC-36,EC-401
V
Vacuum hose (brake system) ............................BR-19
Vacuum hose drawing (Engine control)EC-23,EC-388
Vacuum pump(YD22DDTi) .............................EM-131
Valve clearance(QR20DE) ...............................EM-40
Valve clearance(YD22DDTi) ...........................EM-154
Valve guide(QR20DE) ......................................EM-57
Valve guide(YD22DDTi) .................................EM-180
Valve lifter(QR20DE) ........................................EM-33
Valve lifter(YD22DDTi) ...................................EM-152
Valve seat(QR20DE) ........................................EM-58
Valve seat(YD22DDTi) ...................................EM-181
Valve spring(QR20DE) .....................................EM-60
Valve spring(YD22DDTi) ................................EM-183
VDC -Wiring diagram ......................................BRC-65
Vehicle speed sensor (VSS)EC-239,EC-513,EC-744
Ventilation air filter ........................................ATC-114
Viscosity number (SAE) ....................................MA-18
VSS - Wiring diagram .........EC-241,EC-515,EC-745
W
Warning chime ....................................................DI-52
Warning lamps ....................................................DI-39
Washer, front .....................................................WW-4
Washer, rear ....................................................WW-13
Water control valve(QR20DE) ..........................CO-21
Water pump(QR20DE) .....................................CO-19
Water pump(YD22DDTi) ...................................CO-40
Water temperature gauge ..........................DI-4,DI-22
Weatherstrip - See Exterior ...............................BL-10
Wheel alignment (front) ....................................FSU-6
Wheel alignment (rear) .....................................RSU-6
Wheel balance ..................................................MA-38
Wheel bearing (front axle) .................................FAX-7
Wheel bearing (rear) .........................................RAX-6
Wheel hub (front) ...............................................FAX-7
Wheel hub (rear) ...............................................RAX-6
Wheel sensor(VDC) ......................................BRC-119
Wheel sensors (ABS) .....................................BRC-48
WINDOW - Wiring diagram ..............................GW-24
Window, back ....................................................GW-7
Window, back door ............................................GW-7
Window, door ......................................GW-41,GW-43
Window, rear side ..............................................GW-5
Window, side - See Rear side window ..............GW-5
Windshield .........................................................GW-3

IDX-9
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IDX
ALPHABETICAL INDEX
WIP/R - Wiring diagram ...................................WW-13
WIPER - Wiring diagram ...................................WW-6
Wiper and washer ..............................................WW-4
Wiper, front ........................................................WW-4
Wiper, rear .......................................................WW-13
Wiring diagram - AT - LAN .................AT-214,AT-444
Wiring Diagram (Cell code) list ..........................PG-61
Wiring diagram (Transfer) ...................................TF-36
Withdrawal lever (clutch) ...................................CL-13

MT-96
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
PFP:00030
General SpecificationsECS004PE
TRANSAXLE
Engine QR20DE YD22DDTi
Transaxle model RS5F51A RS6F51A
Model code number 8H500 8H868
Number of speed 5 6
Synchromesh typeWarner
Shift pattern
Gear ratio 1st 3.500
2nd 1.9440
3rd 1.258
4th 0.947
5th 0.772
6th — 0.630
Reverse 3.374
Number of teeth Input gear 1st 14
2nd 18
3rd 31
4th 38
5th 44
6th — 46
Reverse 14
Main gear 1st 49
2nd 35
3rd 39
4th 36
5th 34
6th — 29
Reverse 38
Reverse idler gearFront 37
Rear 46
Oil capacity
(Imp pt)2.3 (4)
RemarksReverse synchronizer Installed
Double baulk ring type synchronizer 1st & 2rd synchronizer
SCIA0821ESCIA0955E

SERVICE DATA AND SPECIFICATIONS (SDS)
MT-97
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MT
FINAL GEAR
Gear End PlayECS004PG
Unit: mm (in)
Clearance Between Baulk Ring and GearECS004PJ
3RD,4TH,5TH,6TH & REVERSE BAULK RING
— 6th for RS6F51A Model—
Unit: mm (in)
1ST AND 2ND DOUBLE BAULK RING
Unit: mm (in) Engine QR20DE YD22DDTi
Transaxle model RS5F51A RS6F51A
Model code number 8H500 8H868
Final gear ratio 4.750 4.428
Number of teeth Final gear/Pinion 76/16 62/14
Side gear/Pinion mate gear 14/10 14/10
Gear End play
1st main gear0.20 - 0.30 (0.0079 - 0.0118)
2nd main gear 0.06 - 0.16 (0.0024 - 0.0063)
3rd input gear0.18 - 0.31 (0.0071 - 0.0122)
4th input gear0.20 - 0.30 (0.0079 - 0.0118)
5th input gear0.06 - 0.16 (0.0024 - 0.0063)
6th input gear (For RS6F51A model) 0.06 - 0.16 (0.0024 - 0.0063)
Standard Wear limit
3rd 0.9 - 1.45 (0.035 - 0.0571) 0.7 (0.028)
4th 0.9 - 1.45 (0.035 - 0.0571) 0.7 (0.028)
5th 0.95 - 1.4 (0.0374 - 0.055) 0.7 (0.028)
6th (For RS6F51A model) 0.95 - 1.4 (0.0374 - 0.055) 0.7 (0.028)
Reverse 0.95 - 1.4 (0.0374 - 0.055) 0.7 (0.028)
Dimension Standard Wear limit
A 0.6 - 0.8 (0.024 - 0.031) 0.2 (0.008)
B 1.3 - 1.5 (0.051 - 0.059) 0.2 (0.008)
SCIA0950E

PG-1
POWER SUPPLY, GROUND & CIRCUIT ELEMENTS
K ELECTRICAL
CONTENTS
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SECTION
A
B
PG
POWER SUPPLY, GROUND & CIRCUIT ELEMENTS
POWER SUPPLY ROUTING ...................................... 2
Schematic ................................................................ 2
Wiring Diagram — POWER — ................................. 3
BATTERY POWER SUPPLY — IGNITION SW.
IN ANY POSITION ................................................ 3
ACCESSORY POWER SUPPLY — IGNITION
SW. IN “ACC” OR “ON” ......................................... 7
IGNITION POWER SUPPLY — IGNITION SW.
IN “ON” AND/OR “START” .................................... 8
Fuse ....................................................................... 12
Fusible Link ............................................................ 12
Circuit Breaker ....................................................... 12
GROUND .................................................................. 13
Ground Distribution ................................................ 13
MAIN HARNESS/LHD MODELS ........................ 14
MAIN HARNESS/RHD MODELS ........................ 16
ENGINE ROOM HARNESS/LHD MODELS ....... 18
ENGINE ROOM HARNESS/RHD MODELS ....... 19
ENGINE ROOM HARNESS ................................ 20
ENGINE CONTROL HARNESS/GASOLINE
ENGINE MODELS .............................................. 21
ENGINE CONTROL HARNESS/DIESEL
ENGINE MODELS .............................................. 22
BODY HARNESS/LHD MODELS ....................... 23
BODY HARNESS/RHD MODELS ....................... 24
BODY NO.2 HARNESS/LHD MODELS .............. 25
BODY NO.2 HARNESS/RHD MODELS ............. 26
BODY NO.2 HARNESS ...................................... 27
BACK DOOR SUB HARNESS/REAR WINDOW
DEFOGGER HARNESS ..................................... 28
HARNESS ................................................................. 29
Harness Layout ...................................................... 29
HOW TO READ HARNESS LAYOUTS ............... 29
OUTLINE/LHD MODELS .................................... 30
OUTLINE/RHD MODELS .................................... 31
MAIN HARNESS/LHD MODELS ........................ 32
MAIN HARNESS/RHD MODELS ........................ 34ENGINE ROOM HARNESS/LHD MODELS ........ 36
ENGINE ROOM HARNESS/RHD MODELS ....... 41
ENGINE CONTROL HARNESS .......................... 46
BODY HARNESS/LHD MODELS ....................... 49
BODY HARNESS/RHD MODELS ....................... 50
BODY NO.2 HARNESS/LHD MODELS .............. 51
BODY NO.2 HARNESS/RHD MODELS .............. 52
ROOM LAMP HARNESS .................................... 53
FRONT DOOR HARNESS/LHD MODELS .......... 54
FRONT DOOR HARNESS/RHD MODELS ......... 56
REAR DOOR HARNESS .................................... 58
BACK DOOR HARNESS .................................... 60
Wiring Diagram Codes (Cell Codes) ...................... 61
ELECTRICAL UNITS LOCATION ............................ 64
Electrical Units Location ......................................... 64
ENGINE COMPARTMENT .................................. 65
PASSENGER COMPARTMENT/LHD MODELS... 66
PASSENGER COMPARTMENT/RHD MODELS... 68
HARNESS CONNECTOR ......................................... 70
Description .............................................................. 70
HARNESS CONNECTOR (TAB-LOCKING
TYPE) .................................................................. 70
HARNESS CONNECTOR (SLIDE-LOCKING
TYPE) .................................................................. 71
JOINT CONNECTOR (J/C) ....................................... 72
Terminal Arrangement ............................................ 72
ELECTRICAL UNITS ................................................ 73
Terminal Arrangement ............................................ 73
STANDARDIZED RELAY .......................................... 74
Description .............................................................. 74
NORMAL OPEN, NORMAL CLOSED AND
MIXED TYPE RELAYS ........................................ 74
TYPE OF STANDARDIZED RELAYS ................. 74
FUSE BLOCK-JUNCTION BOX(J/B) ....................... 76
Terminal Arrangement ............................................ 76
FUSE AND FUSIBLE LINK BOX .............................. 77
Terminal Arrangement ............................................ 77