ON BOARD DIAGNOSTIC (OBD) SYSTEM
EC-55
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EC
RELATIONSHIP BETWEEN MI, DTC, 1ST TRIP DTC AND DRIVING PATTERNS EXCEPTFOR
"MISFIRE
*1: When the same malfunction is
detected in two consecutive trips, MI
will light up.*2: MI will go off after vehicle is driven 3
times (pattern B) without any malfunc-
tions.*3: When the same malfunction is
detected in two consecutive trips, the
DTC and the freeze frame data will be
stored in ECM.
*4: The DTC and the freeze frame data
will not be displayed any longer after
vehicleisdriven40times(patternA)
without the same malfunction.
(The DTC and the freeze frame data
still remain in ECM.)*5: When a malfunction is detected for
the first time, the 1st trip DTC and the
1st trip freeze frame data will be
stored in ECM.*6: 1st trip DTC will be cleared after vehi-
cleisdrivenonce(patternB)without
the same malfunction.
*7: When the same malfunction is
detected in the 2nd trip, the 1st trip
freeze frame data will be cleared.
SEF393SA
EC-56
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ON BOARD DIAGNOSTIC (OBD) SYSTEM
EXPLANATION FOR DRIVING PATTERNS EXCEPTFOR "MISFIRE
lThe A counter will be cleared when the malfunction is detected regardless of (1) - (4).
lThe A counter will be counted up when (1) - (4) are satisfied without the same malfunction.
lThe DTC will not be displayed after the A counter reaches 40.
Driving pattern B means the vehicle operation as follows:
All components and systems should be monitored at least once by the OBD system.
lThe B counter will be cleared when the malfunction is detected once regardless of the driving pattern.
lThe B counter will be counted up when driving pattern B is satisfied without any malfunctions.
lThe MI will go off when the B counter reaches 3 (*2 in “OBD SYSTEM OPERATION CHART”).
AEC574
TROUBLE DIAGNOSIS
EC-59
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EC
Description for Work Flow
STEP DESCRIPTION
STEP IGet detailed information about the conditions and the environment when the incident/symptom occurred using the
“DIAGNOSTIC WORK SHEET”,EC-60
.
STEP IIBefore confirming the concern, check and write down (print out using CONSULT-II or GST) the (1st trip) DTC and the
(1st trip) freeze frame data, then erase the DTC and the data. (Refer toEC-46
.) The (1st trip) DTC and the (1st trip)
freeze frame data can be used when duplicating the incident at STEP III & IV.
If the incident cannot be verified, performEC-107, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT".
Study the relationship between the cause, specified by (1st trip) DTC, and the symptom described by the customer.
(The “Symptom Matrix Chart” will be useful. SeeEC-69
.)
Also check related service bulletins for information.
STEP IIITry to confirm the symptom and under what conditions the incident occurs.
The “DIAGNOSTIC WORK SHEET” and the freeze frame data are useful to verify the incident. Connect CONSULT-II
to the vehicle in DATA MONITOR (AUTO TRIG) mode and check real time diagnosis results.
If the incident cannot be verified, performEC-107, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT".
If the malfunction code is detected, skip STEP IV and perform STEP V.
STEP IVTry to detect the (1st trip) DTC by driving in (or performing) the “DTC Confirmation Procedure”. Check and read the
(1st trip) DTC and (1st trip) freeze frame data by using CONSULT-II or GST.
During the (1st trip) DTC verification, be sure to connect CONSULT-II to the vehicle in DATA MONITOR (AUTO TRIG)
mode and check real time diagnosis results.
If the incident cannot be verified, performEC-107, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT".
In case the “DTC Confirmation Procedure” is not available, perform the “Overall Function Check” instead. The (1st
trip) DTC cannot be displayed by this check, however, this simplified “check” is an effective alternative.
The “NG” result of the “Overall Function Check” is the same as the (1st trip) DTC detection.
STEP VTake the appropriate action based on the results of STEP I through IV.
If the malfunction code is indicated, proceed to TROUBLE DIAGNOSIS FOR DTC PXXXX.
If the normal code is indicated, proceed to the BASIC INSPECTION. (Refer toEC-64
.) Then perform inspections
according to the Symptom Matrix Chart. (Refer toEC-69
.)
STEP VIIdentify where to begin diagnosis based on the relationship study between symptom and possible causes. Inspect the
system for mechanical binding, loose connectors or wiring damage using (tracing) “Harness Layouts”.
Gently shake the related connectors, components or wiring harness with CONSULT-II set in “DATA MONITOR
(AUTO TRIG)” mode.
Check the voltage of the related ECM terminals or monitor the output data from the related sensors with CONSULT-II.
Refer toEC-79
,EC-97.
The “Diagnostic Procedure” in EC section contains a description based on open circuit inspection. A short circuit
inspection is also required for the circuit check in the Diagnostic Procedure. For details, refer to “Circuit Inspection” in
GI-24, "
How to Perform Efficient Diagnosis for an Electrical Incident".
Repair or replace the malfunction parts.
If malfunctioning part cannot be detected, performEC-107, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCI-
DENT".
STEP VIIOnce you have repaired the circuit or replaced a component, you need to run the engine in the same conditions and
circumstances which resulted in the customer's initial complaint.
Perform the “DTC Confirmation Procedure” and confirm the normal code [DTC No. P0000] is detected. If the incident
is still detected in the final check, perform STEP VI by using a method different from the previous one.
Before returning the vehicle to the customer, be sure to erase the unnecessary (already fixed) (1st trip) DTC in ECM
and TCM (Transmission control module). (Refer toEC-46, "
HOW TO ERASE EMISSION-RELATED DIAGNOSTIC
INFORMATION"andAT-39, "HOW TO ERASE DTC".)
TROUBLE DIAGNOSIS
EC-61
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EC
Worksheet Sample
DTC Inspection Priority ChartEBS00BMI
If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
NOTE:
If DTC U1000 is displayed with other DTC, first perform the trouble diagnosis for DTC U1000. Refer to
EC-114
.
MTBL0017
TROUBLE DIAGNOSIS
EC-63
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EC
P0117
P0118Engine coolant tempera-
ture sensor circuitEngine coolant temperature will be determined by ECM based on the time after turning
ignition switch “ON” or “START”.
CONSULT-II displays the engine coolant temperature decided by ECM.
ConditionEngine coolant temperature decided (CONSULT-
II display)
Just as ignition switch is turned
ON or Start40°C (104°F)
More than approx. 4 minutes after
ignition ON or Start80°C (176°F)
Except as shown above40 - 80°C (104 - 176°F)
(Depends on the time)
When the fail-safe system for engine coolant temperature sensor is activated, the cool-
ing fan operates while engine is running.
P0120 Throttle position sensor cir-
cuitECM controls the electric throttle control actuator by regulating the throttle opening to
small range.
Therefore, acceleration will be poor.
Condition Driving condition
When engine is idling Normal
When accelerating Poor acceleration DTC No. Detected items Engine operating condition in fail-safe mode
EC-64
[QR (WITH EURO-OBD)]
TROUBLE DIAGNOSIS
Basic Inspection
EBS00BMK
1.INSPECTION START
1. Check service records for any recent repairs that may indicate a related problem, or a current need for
scheduled maintenance.
2. Open engine hood and check the following:
–Harness connectors for improper connections
–Wiring harness for improper connections, pinches and cut
–Vacuum hoses for splits, kinks and improper connections
–Hoses and ducts for leaks
–Air cleaner clogging
–Gasket
3. Confirm that electrical or mechanical loads are not applied.
–Headlamp switch is OFF.
–Air conditioner switch is OFF.
–Rear window defogger switch is OFF.
–Steering wheel is in the straight-ahead position, etc.
4. Start engine and warm it up until engine coolant temperature
indicator points the middle of gauge.
Ensure engine stays below 1,000 rpm.
5. Run engine at about 2,000 rpm for about 2 minutes under no-
load.
6. Make sure that no DTC is displayed with CONSULT-II or GST.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2.REPAIR OR REPLACE
Repair or replace components as necessary according to corresponding “Diagnostic Procedure”.
>> GO TO 3
SEF983U
SEF976U
SEF977U
TROUBLE DIAGNOSIS
EC-89
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EC
WORK SUPPORT MODE
Work Item
*: This function is not necessary in the usual service procedure.
SELF-DIAG RESULTS MODE
Self Diagnostic Item
Regarding items of “DTC and 1st trip DTC”, refer toEC-12, "INDEX FOR DTC".)
Freeze Frame Data and 1st Trip Freeze Frame Data
*1: The items are the same as those of 1st trip freeze frame data.WORK ITEM CONDITION USAGE
FUEL PRESSURE RELEASE
lFUEL PUMP WILL STOP BY TOUCHING “START” DUR-
ING IDLING.
CRANK A FEW TIMES AFTER ENGINE STALLS.When releasing fuel pressure
from fuel line
IDLE AIR VOL LEARN
lTHEIDLEAIRVOLUMETHATKEEPSTHEENGINE
WITHIN THE SPECIFIED RANGE IS MEMORIZED IN
ECM.When learning the idle air volume
SELF-LEARNING CONT
lTHE COEFFICIENT OF SELF-LEARNING CONTROL
MIXTURE RATIO RETURNS TO THE ORIGINAL COEF-
FICIENT.When releasing fuel pressure
from fuel line
TARGET IDLE RPM ADJ*
lIDLE CONDITION When setting target idle speed
TARGET IGNITION TIMING ADJ*
lIDLE CONDITION When adjusting target ignition tim-
ing
After adjustment, confirm target
ignition timing with a timing light.
Freeze frame data
item*1Description
DIAG TROUBLE
CODE
[PXXXX]
lThe engine control component part/control system has a trouble code, it is displayed as “PXXXX”. (Refer
toEC-12, "
INDEX FOR DTC".)
FUEL SYS-B1
l“Fuel injection system status” at the moment a malfunction is detected is displayed.
lOne mode in the following is displayed.
“MODE 2”: Open loop due to detected system malfunction
“MODE 3”: Open loop due to driving conditions (power enrichment, deceleration enrichment)
“MODE 4”: Closed loop - using oxygen sensor(s) as feedback for fuel control
“MODE 5”: Open loop - has not yet satisfied condition to go to closed loop
CAL/LD VALUE [%]
lThe calculated load value at the moment a malfunction is detected is displayed.
COOLANT TEMP [°C]
or [°F]
lThe engine coolant temperature at the moment a malfunction is detected is displayed.
S-FUEL TRIM-B1 [%]
l“Short-term fuel trim” at the moment a malfunction is detected is displayed.
lThe short-term fuel trim indicates dynamic or instantaneous feedback compensation to the base fuel
schedule.
L-FUEL TRIM-B1 [%]
l“Long-term fuel trim” at the moment a malfunction is detected is displayed.
lThe long-term fuel trim indicates much more gradual feedback compensation to the base fuel schedule
than short-term fuel trim.
ENGINE SPEED
[rpm]
lThe engine speed at the moment a malfunction is detected is displayed.
VHCL SPEED [km/h]
or [mph]
lThe vehicle speed at the moment a malfunction is detected is displayed.
B/FUEL SCHDL
[msec]
lThe base fuel schedule at the moment a malfunction is detected is displayed.
INT/ATEMPSE[°C]
or [°F]
lThe intake air temperature at the moment a malfunction is detected is displayed.
EC-90
[QR (WITH EURO-OBD)]
TROUBLE DIAGNOSIS
DATA MONITOR MODE
Monitored Item
´: Applicable
Monitored item
[Unit]ECM
INPUT
SIG-
NALSMAIN
SIG-
NALSCAN
DIAG
SUP-
PORT
MNTRDescription Remarks
ENG SPEED [rpm]´´
lIndicates the engine speed computed
from the signal of the crankshaft position
sensor (POS).
lAccuracy becomes poor if engine
speed drops below the idle rpm.
lIf the signal is interrupted while the
engine is running, an abnormal
value may be indicated.
MAS A/F SE-B1 [V]´´
lThe signal voltage of the mass air flow
sensor is displayed.lWhen the engine is stopped, a
certain value is indicated.
COOLAN TEMP/S
[°C] or [°F]´´
lThe engine coolant temperature (deter-
mined by the signal voltage of the
engine coolant temperature sensor) is
displayed.
lWhen the engine coolant tempera-
ture sensor is open or short-cir-
cuited, ECM enters fail-safe mode.
The engine coolant temperature
determined by the ECM is dis-
played.
HO2S1 (B1) [V]´´
lThe signal voltage of the heated oxygen
sensor 1 is displayed.
HO2S2 (B1) [V]´´
lThe signal voltage of the heated oxygen
sensor 2 is displayed.
HO2S1 MNTR (B1)
[RICH/LEAN]´´
lDisplay of heated oxygen sensor 1 sig-
nal during air-fuel ratio feedback control:
RICH ... means the mixture became
“rich”, and control is being affected
toward a leaner mixture.
LEAN ... means the mixture became
“lean”, and control is being affected
toward a rich mixture.lAfter turning ON the ignition
switch, “RICH” is displayed until
air-fuel mixture ratio feedback
control begins.
lWhen the air-fuel ratio feedback is
clamped, the value just before the
clamping is displayed continu-
ously.
HO2S2 MNTR (B1)
[RICH/LEAN]´
lDisplay of heated oxygen sensor 2 sig-
nal:
RICH ... means the amount of oxygen
after three way catalyst is relatively
small.
LEAN ... means the amount of oxygen
after three way catalyst is relatively
large.
lWhen the engine is stopped, a
certain value is indicated.
VHCL SPEED SE
[km/h] or [mph]´´
lThe vehicle speed computed from the
vehicle speed signal is displayed.
BATTERY VOLT
[V]´´
lThe power supply voltage of ECM is dis-
played.
ACCEL SEN 1 [V]´´
lThe accelerator pedal position sensor
signal voltage is displayed.
ACCEL SEN 2 [V]´
THRTL SEN 1 [V]´´
lThe throttle position sensor signal volt-
age is displayed.
THRTL SEN 2 [V]´
INT/ATEMPSE
[°C] or [°F]´´
lThe intake air temperature (determined
by the signal voltage of the intake air
temperature sensor) is indicated.
START SIGNAL
[ON/OFF]´´
lIndicates [ON/OFF] condition from the
starter signal.lAfter starting the engine, [OFF] is
displayed regardless of the starter
signal.