CYLINDER BLOCK
EM-245
[VQ]
C
D
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EM
Inspection After DisassemblyBBS004WD
CRANKSHAFT END PLAY
Measure the clearance between thrust bearings and crankshaft
arm when crankshaft is moved fully forward or backward with
dial indicator.
If the measured value exceeds the limit, replace thrust bearings,
and measure again. If it still exceeds the limit, replace crank-
shaft also.
CONNECTING ROD SIDE CLEARANCE
Measure the side clearance between connecting rod and crank-
shaft arm with feeler gauge.
If the measured value exceeds the limit, replace connecting rod,
and measure again. If it still exceeds the limit, replace crank-
shaft also.
PISTON TO PISTON PIN OIL CLEARANCE
Piston Pin Hole Diameter
Measure the inner diameter of piston pin hole with inside microme-
ter.
Piston Pin Outer Diameter
Measure the outer diameter of piston pin with micrometer.
Piston to Piston Pin Oil Clearance
(Piston to piston pin oil clearance) = (Piston pin hole diameter) – (Piston pin outer diameter)
If the calculated value is out of the standard, replace piston and piston pin assembly.Standard : 0.10 - 0.25 mm (0.0039 - 0.0098 in)
Limit : 0.30 mm (0.012 in)
EMQ0196D
Standard : 0.20 - 0.35 mm (0.008 - 0.0138 in)
Limit : 0.40 mm (0.016 in)
PBIC0815E
Standard : 21.993 - 22.005 mm (0.8659 - 0.8663 in)
PBIC0116E
Standard : 21.989 - 22.001 mm (0.8657 - 0.8662 in)
PBIC0117E
Standard : 0.002 - 0.006 mm (0.0001 - 0.0002 in)
LAN-44
[CAN]
TROUBLE DIAGNOSIS
TROUBLE DIAGNOSISPFP:00004
CAN Diagnostic Support MonitorBKS002DN
Use “CAN DIAG SUPPORT MNTR” for detecting the root cause.
MONITOR ITEM LIST (CONSULT-II)
ECM
NOTE:
Replace the unit when “NG” is indicated on the “INITIAL DIAG”.
Driver seat control unit
NOTE:
Replace the unit when “NG” is indicated on the “INITIAL DIAG”.
AFS control unit
0: Error at present, 1 – 39: Error in the past (Number means the number of times the ignition switch is turned OFF→ON)
*: 39 or higher number is fixed at 39 until the self-diagnosis result is erased.SELECT SYS-
TEMCAN DIAG SUP-
PORT MNTRDescriptionNormal Error
PRSNT
ENGINEINITIAL DIAG Status of CAN controller
OKNG
TRANSMIT DIAG Signal transmission status
UNKWN TCM Signal receiving status from the TCM
VDC/TCS/ABSModels with VDC: Signal receiving status from the ABS actuator
and electric unit (control unit)
Models with ABS: Not used even though indicated
METER/M&A Signal receiving status from the unified meter and A/C amp. OK UNKWN
ICC Not used even though indicated
BCM/SEC Signal receiving status from the BCM
OK UNKWN
IPDM E/R Signal receiving from the IPDM E/R
AWD/4WD/e4WD
Not used even though indicated
EPS
SELECT SYS-
TEMCAN DIAG SUP-
PORT MNTRDescriptionNormal Error
PRSNT
AUTO DRIVE
POS.INITIAL DIAG Status of CAN controller
OKNG
TRANSMIT DIAG Signal transmission status
UNKWN BCM/SEC Signal receiving status from the BCM
METER/M&A Signal receiving status from the unified meter and A/C amp.
TCM Signal receiving status from the TCM
SELECT SYS-
TEMCAN DIAG SUP-
PORT MNTRDescriptionNormal Error
PRSNT PAST PRSNT PAST
ADAPTIVE
LIGHTTRANSMIT DIAG Not used even though indicated
ECM Signal receiving status from the ECM
OKOK
or
1 – 39
*UNKWN 0 METER/M&ASignal receiving status from the unified
meter and A/C amp.
TCM Signal receiving status from the TCM
STRGSignal receiving status from the steering
angle sensor
EPS Not used even though indicated
IPDM E/R Signal receiving status from the IPDM E/R OKOK
or
1 – 39
*UNKWN 0
TROUBLE DIAGNOSIS
LAN-45
[CAN]
C
D
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LAN
BCM
NOTE:
Replace the unit when “NG” is indicated on the “INITIAL DIAG”.
Intelligent Key unit
0: Error at present, 1 – 39: Error in the past (Number means the number of times the ignition switch is turned OFF→ON)
*: 39 or higher number is fixed at 39 until the self-diagnosis result is erased.
Unified meter and A/C amp.
0: Error at present, 1 – 39: Error in the past (Number means the number of times the ignition switch is turned OFF→ON)
*: 39 or higher number is fixed at 39 until the self-diagnosis result is erased.SELECT SYS-
TEMCAN DIAG SUP-
PORT MNTRDescriptionNormal Error
PRSNT
BCMINITIAL DIAG Status of CAN controller
OKNG
TRANSMIT DIAG Signal transmission status
UNKWN ECM Signal receiving status from the ECM
IPDM E/R Signal receiving from the IPDM E/R
METER/M&A Signal receiving status from the unified meter and A/C amp.
I-KEY Not used even though indicated
TCM Signal receiving status from the TCM OK UNKWN
SELECT SYS-
TEMCAN DIAG SUP-
PORT MNTRDescriptionNormal Error
PRSNT PAST PRSNT PAST
INTELLIGENT
KEYTRANSMIT DIAG Signal transmission status
OKOK
or
1 – 39
*UNKWN 0 ECM Signal receiving status from the ECM
METER/M&ASignal receiving status from the unified
meter and A/C amp.
BCM/SEC Signal receiving status from the BCM
SELECT SYS-
TEMCAN DIAG SUP-
PORT MNTRDescriptionNormal Error
PRSNT PAST PRSNT PAST
METER A/C AMPTRANSMIT DIAG Signal transmission status
OKOK
or
1 – 39
*UNKWN 0 ECM Signal receiving status from the ECM
TCM Signal receiving status from the TCM
BCM/SEC Signal receiving status from the BCM
VDC/TCS/ABSSignal receiving status from the ABS actu-
ator and electric unit (control unit)
IPDM E/R Not used even though indicated
DISPLAYModels with color display: Signal receiving
status from the display control unit
OKOK
or
1 – 39
*UNKWN 0 Models without color display: Signal
receiving status from the display unit
I-KEYSignal receiving status from the Intelligent
Key unit
EPS
Not used even though indicated AW D/4W D
e4WD
ICC
LANE KEEP
TIRE-P
LAN-46
[CAN]
TROUBLE DIAGNOSIS
TCM (Models with A/T)
NOTE:
Replace the unit when “NG” is indicated on the “INITIAL DIAG”.
TCM (Models with CVT)
NOTE:
Replace the unit when “NG” is indicated on the “INITIAL DIAG”.
ABS actuator and electric unit (control unit) (Models with ABS)
0: Error at present, 1 – 39: Error in the past (Number means the number of times the ignition switch is turned OFF→ON)
*: 39 or higher number is fixed at 39 until the self-diagnosis result is erased.
ABS actuator and electric unit (control unit) (Models with VDC)
CAUTION:
Never replace the unit even when “NG” is indicated on the “INITIAL DIAG” at this stage. Follow the trouble diagnosis proce-
dures. SELECT SYS-
TEMCAN DIAG SUP-
PORT MNTRDescriptionNormal Error
PRSNT
A/TINITIAL DIAG Status of CAN controller
OKNG
TRANSMIT DIAG Signal transmission status
UNKWN ECM Signal receiving status from the ECM
VDC/TCS/ABSModels with VDC: Signal receiving status from the ABS actuator
and electric unit (control unit)
Models with ABS: Not used even though indicated
METER/M&ASignal receiving status from the unified meter and A/C amp.
meterOK UNKWN
ICC/e4WD Not used even though indicated
SELECT SYS-
TEMCAN DIAG SUP-
PORT MNTRDescriptionNormal Error
PRSNT
TRANSMISSIONINITIAL DIAG Status of CAN controller
OKNG
TRANSMIT DIAG Signal transmission status
UNKWN ECM Signal receiving status from the ECM
VDC/TCS/ABSSignal receiving status from the ABS actuator and electric unit
(control unit)
METER/M&A Signal receiving status from the unified meter and A/C amp.
ICC Not used even though indicated
SELECT SYS-
TEMCAN DIAG SUP-
PORT MNTRDescriptionNormal Error
PRSNT PAST PRSNT PAST
ABSTRANSMIT DIAG Signal transmission status
OKOK
or
1 – 39*UNKWN 0
ECM Signal receiving status from the ECM
SELECT SYS-
TEMCAN DIAG SUP-
PORT MNTRDescriptionNormal Error
PRSNT
ABSINITIAL DIAG Status of CAN controller
OKNG
Caution
TRANSMIT DIAG Signal transmission status
UNKWN ECM Signal receiving status from the ECM
TCM Signal receiving status from the TCM
METER/M&A Not used even though indicated
STRG Signal receiving status from the steering angle sensor OK UNKWN
ICC Not used even though indicated