EC-62
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TROUBLE DIAGNOSIS
SYSTEM — ENGINE MECHANICAL & OTHER
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel tank
5
5FL-8
Fuel piping 5 5 5 5 5 5EM-34
Vapor lock—
Valve deposit
5 555 55 5—
Poor fuel (Heavy weight gaso-
line, Low octane)—
Air Air duct
55555 5EM-17
Air cleaner
Air leakage from air duct
(Mass air flow sensor —electric
throttle control actuator)
5555
Electric throttle control actuator
EM-19
Air leakage from intake manifold/
Collector/Gasket
Cranking Battery
111111 11SC-4
Alternator circuitSC-27
Starter circuit 3SC-14
Signal plate/Flywheel/Drive plate 6EM-81
PNP switch 4AT- 1 6 1
Engine Cylinder head
55555 55 5EM-65
Cylinder head gasket 4 3
Cylinder block
66666 66 64
EM-81
Piston
Piston ring
Connecting rod
Bearing
Crankshaft
Va l v e
mecha-
nismTiming chain
55555 55 5EM-53
CamshaftEM-41
Intake valve timing controlEM-53
Intake valve
3EM-65
Exhaust valve
EC-76
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TROUBLE DIAGNOSIS
49 W Throttle position sensor 1[Ignition switch: ON]
Engine stopped
Shift lever: D
Accelerator pedal: Fully releasedMore than 0.36V
[Ignition switch: ON]
Engine stopped
Shift lever: D
Accelerator pedal: Fully depressedLess than 4.75V
50 W Mass air flow sensor[Ignition switch: ON]Approximately 0.4V
[Engine is running]
Warm-up condition
Idle speed0.7 - 1.0V
[Engine is running]
Warm-up condition
Engine: Revving from idle to about 4,000
rpm0.7 - 1.0 to Approximately 2.4V
(Check for liner voltage rise in
response to engine being
increased to about 4,000 rpm.)
54 —Sensor ground
(Knock sensor)[Engine is running]
Warm-up condition
Idle speedApproximately 0V
57 BSensor ground
(IAT sensor/ PSP sensor/
Refrigerant pressure sen-
sor)[Engine is running]
Warm-up condition
Idle speedApproximately 0V
60
61
79
80L/R
Y/R
G/Y
G/RIgnition signal No. 3
Ignition signal No. 1
Ignition signal No. 4
Ignition signal No. 2[Engine is running]
Warm-up condition
Idle speed
NOTE:
The pulse cycle changes depending on
rpm at idle0 - 0.1V
[Engine is running]
Warm-up condition
Engine speed: 2,000 rpm0 - 0.2V
62 GIntake valve timing
control solenoid valve[Engine is running]
Warm-up condition
Idle speedBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
Warm-up condition
Engine speed: 2,000 rpmApproximately 4V - BATTERY
VOLTAGE (11 - 14V) TERMI-
NAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
PBIB0521E
PBIB0522E
PBIB1790E
TROUBLE DIAGNOSIS
EC-81
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ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION
X: Applicable
*1: This item includes 1st trip DTCs.
*2: This mode includes 1st trip freeze frame data or freeze frame data. The items appear on CONSULT-II screen in freeze frame data
mode only if a 1st trip DTC or DTC is detected. For details, refer to EC-35
. ItemDIAGNOSTIC TEST MODE
WORK
SUPPORTSELF-DIAGNOSTIC
RESULTS
DATA
MONI-
TORDATA
MONITOR
(SPEC)ACTIVE
TEST DTC*
1FREEZE
FRAME
DATA*
2
ENGINE CONTROL COMPONENT PARTS
INPUT
Crankshaft position sensor (POS)××××
Camshaft position sensor (PHASE)×××
Mass air flow sensor×××
Engine coolant temperature sensor×××××
Heated oxygen sensor 1×××
Heated oxygen sensor 2××
Vehicle speed signal××××
Accelerator pedal position sensor×××
Throttle position sensor×××
Intake air temperature sensor×× ×
Knock sensor×
Refrigerant pressure sensor××
Closed throttle position switch (accelerator
pedal position sensor signal)××
Air conditioner switch××
Park/neutral position (PNP) switch×××
Stop lamp switch×××
Power steering pressure sensor×××
Battery voltage××
Electrical load signal××
ENGINE CONTROL COMPONENT PARTS
OUTPUT
Fuel injector×××
Power transistor (Ignition timing)×××
Throttle control motor relay×××
Throttle control motor×
EVAP canister purge volume control sole-
noid valve×××
Air conditioner relay××
Fuel pump relay××××
Cooling fan relay××××
Heated oxygen sensor 1 heater××
Heated oxygen sensor 2 heater××
Intake valve timing control solenoid valve××××
EC-84
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TROUBLE DIAGNOSIS
INT/A TEMP SE
[°C] or [°F]××The intake air temperature (determined by
the signal voltage of the intake air tempera-
ture sensor) is indicated.
START SIGNAL
[ON/OFF]××
Indicates start signal status [ON/OFF] com-
puted by the ECM according to the signals
of engine speed and battery voltage.After starting the engine, [OFF] is dis-
played regardless of the starter sig-
nal.
CLSD THL POS
[ON/OFF]××
Indicates idle position [ON/OFF] computed
by ECM according to the accelerator pedal
position sensor signal.
AIR COND SIG
[ON/OFF]××
Indicates [ON/OFF] condition of the air con-
ditioner switch as determined by the air
conditioner signal.
P/N POSI SW
[ON/OFF]××
Indicates [ON/OFF] condition from the park/
neutral position (PNP) switch signal.
PW/ST SIGNAL
[ON/OFF]××
[ON/OFF] condition of the power steering
system (determined by the power steering
pressure sensor signal) is indicated.
LOAD SIGNAL
[ON/OFF]××
Indicates [ON/OFF] condition from the elec-
trical load signal.
ON: Rear window defogger switch is ON
and/or lighting switch is in 2nd position.
OFF: Both rear window defogger switch
and lighting switch are OFF.
IGNITION SW
[ON/OFF]×
Indicates [ON/OFF] condition from ignition
switch.
HEATER FAN SW
[ON/OFF]×
Indicates [ON/OFF] condition from the
heater fan switch signal.
BRAKE SW
[ON/OFF]×
Indicates [ON/OFF] condition from the stop
lamp switch signal.
INJ PULSE-B1
[msec]×
Indicates the actual fuel injection pulse
width compensated by ECM according to
the input signals.When the engine is stopped, a cer-
tain computed value is indicated.
IGN TIMING [BTDC]×
Indicates the ignition timing computed by
ECM according to the input signals.When the engine is stopped, a cer-
tain value is indicated.
PURG VOL C/V [%]
Indicates the EVAP canister purge volume
control solenoid valve control value com-
puted by the ECM according to the input
signals.
The opening becomes larger as the value
increases.
INT/V TIM (B1) [°CA]
Indicates [°CA] of intake camshaft
advanced angle.
INT/V SOL (B1) [%]
The control value of the intake valve timing
control solenoid valve (determined by ECM
according to the input signal) is indicated.
The advance angle becomes larger as the
value increases
AIR COND RLY
[ON/OFF]×
The air conditioner relay control condition
(determined by ECM according to the input
signals) is indicated. Monitored item [Unit]ECM
INPUT
SIG-
NALSMAIN
SIG-
NALSDescription Remarks
EC-86
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TROUBLE DIAGNOSIS
DATA MONITOR (SPEC) MODE
Monitored Item
NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
ACTIVE TEST MODE
Test Item
Monitored item [Unit]ECM
INPUT
SIGNALSMAIN
SIGNALSDescription Remarks
ENG SPEED [rpm]×
Indicates the engine speed computed
from the signals of the crankshaft posi-
tion sensor (POS) and camshaft position
sensor (PHASE).
MAS A/F SE-B1 [V]××
The signal voltage of the mass air flow
sensor specification is displayed.When engine is running specification
range is indicated.
B/FUEL SCHDL
[msec]
“Base fuel schedule” indicates the fuel
injection pulse width programmed into
ECM, prior to any learned on board cor-
rection.
When engine is running specification
range is indicated.
A/F ALPHA-B1 [%]×
The mean value of the air-fuel ratio feed-
back correction factor per cycle is indi-
cated.When engine is running specification
range is indicated.
This data also includes the data for the
air-fuel ratio learning control.
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
FUEL INJEC-
TION
Engine: Return to the original
trouble condition
Change the amount of fuel injec-
tion using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
Harness and connectors
Fuel injector
Heated oxygen sensor 1
IGNITION TIM-
ING
Engine: Return to the original
trouble condition
Timing light: Set
Retard the ignition timing using
CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
Perform Idle Air Volume Learning.
POWER BAL-
ANCE
Engine: After warming up, idle
the engine.
Air conditioner switch OFF
Shift lever: P or N
Cut off each fuel injector signal
one at a time using CONSULT-II.Engine runs rough or dies.
Harness and connectors
Compression
Fuel injector
Power transistor
Spark plug
Ignition coil
COOLING FAN*
Ignition switch: ON
Turn the cooling fan LOW, MID,
HI, OFF with CONSULT-II.Cooling fan moves and stops.
Harness and connectors
Cooling fan motor
IPDM E/R
ENG COOLANT
TEMP
Engine: Return to the original
trouble condition
Change the engine coolant tem-
perature using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
Harness and connectors
Engine coolant temperature sen-
sor
Fuel injector
FUEL PUMP
RELAY
Ignition switch: ON (Engine
stopped)
Turn the fuel pump relay ON and
OFF using CONSULT-II and lis-
ten to operating sound.Fuel pump relay makes the operat-
ing sound.Harness and connectors
Fuel pump relay
TROUBLE DIAGNOSIS
EC-87
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*:Leaving cooling fan OFF with CONSULT-II while engine is running may cause the engine to overheat.PURG VOL
CONT/V
Engine: After warming up, run
engine at 1,500 rpm.
Change the EVAP canister purge
volume control solenoid valve
opening percent using CON-
SULT-II.Engine speed changes according to
the opening percent.Harness and connectors
Solenoid valve
V/T ASSIGN
ANGLE
Engine: Return to the original
trouble condition
Change intake valve timing using
CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
Harness and connectors
Intake valve timing control sole-
noid valve TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
EC-90
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TROUBLE DIAGNOSIS
CONSULT-II Reference Value in Data Monitor ModeBBS005C9
Remarks:
Specification data are reference values.
Specification data are output/input values which are detected or supplied by the ECM at the connector.
* Specification data may not be directly related to their components signals/values/operations.
i.e. Adjust ignition timing with a timing light before monitoring IGN TIMING, because the monitor may show the specification data in
spite of the ignition timing not being adjusted to the specification data. This IGN TIMING monitors the data calculated by the ECM
according to the signals input from the camshaft position sensor and other ignition timing related sensors.
MONITOR ITEM CONDITION SPECIFICATION
ENG SPEED
Run engine and compare CONSULT-II value with the tachometer indica-
tion.Almost the same speed as the
tachometer indication.
MAS A/F SE-B1 See EC-95, "
TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .
B/FUEL SCHDL See EC-95, "
TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .
A/F ALPHA-B1 See EC-95, "
TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .
COOLAN TEMP/S
Engine: After warming up More than 70°C (158°F)
HO2S1 (B1)
Engine: After warming upMaintaining engine speed at 2,000
rpm0 - 0.3V ←→ Approx. 0.6 - 1.0V
HO2S2 (B1)
Revving engine from idle to 3,000 rpm quickly after the following condi-
tions are met.
–Engine: After warming up
–Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute
and at idle for 1 minute under no load0 - 0.3V ←→ Approx. 0.6 - 1.0V
HO2S1 MNTR (B1)
Engine: After warming upMaintaining engine speed at 2,000
rpmLEAN ←→ RICH
Changes more than 5 times dur-
ing 10 seconds.
HO2S2 MNTR (B1)
Revving engine from idle to 3,000 rpm quickly after the following condi-
tions are met.
–Engine: After warming up
–Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute
and at idle for 1 minute under no loadLEAN ←→ RICH
VHCL SPEED SE
Turn drive wheels and compare CONSULT-II value with the speedome-
ter indication.Almost the same speed as the
speedometer indication.
BATTERY VOLT
Ignition switch: ON (Engine stopped) 11 - 14V
ACCEL SEN 1
Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released 0.65 - 0.87V
Accelerator pedal: Fully depressed More than 4.3V
ACCEL SEN 2*
Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released 0.56 - 0.96V
Accelerator pedal: Fully depressed More than 4.0V
THRTL SEN 1
THRTL SEN 2*
Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released More than 0.36V
Shift lever: D Accelerator pedal: Fully depressed Less than 4.75V
START SIGNAL
Ignition switch: ON → START → ON OFF → ON → OFF
CLSD THL POS
Ignition switch: ONAccelerator pedal: Fully released ON
Accelerator pedal: Slightly
depressedOFF
AIR COND SIG
Engine: After warming up, idle the
engineAir conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.)ON
P/N POSI SW
Ignition switch: ONShift lever: P or N ON
Shift lever: Except above OFF
PW/ST SIGNAL
Engine: After warming up, idle the
engineSteering wheel: Not being turned OFF
Steering wheel: Being turned ON
TROUBLE DIAGNOSIS
EC-91
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LOAD SIGNALIgnition switch: ONRear window defogger switch: ON
and/or
Lighting switch: 2ndON
Rear window defogger switch and
lighting switch: OFFOFF
IGNITION SW
Ignition switch: ON → OFF → ON ON → OFF → ON
HEATER FAN SW
Ignition switch: ONHeater fan switch: ON ON
Heater fan switch: OFF OFF
BRAKE SW
Ignition switch: ONBrake pedal: Fully released OFF
Brake pedal: Slightly depressed ON
INJ PULSE-B1
Engine: After warming up
Air conditioner switch: OFF
Shift lever: N
No loadIdle 2.0 - 3.0 msec
2,000 rpm 1.9 - 2.9 msec
IGN TIMING
Engine: After warming up
Air conditioner switch: OFF
Shift lever: N
No loadIdle 13° - 17° BTDC
2,000 rpm 25° - 45° BTDC
PURG VOL C/V
Engine: After warming up
Air conditioner switch: OFF
Shift lever: N
No loadIdle 0%
2,000 rpm 20 - 30%
INT/V TIM (B1)
Engine: After warming up
Air conditioner switch: OFF
Shift lever: N
No loadIdle−5° - 5°CA
2,000 rpm Approx. 0° - 20°CA
INT/V SOL (B1)
Engine: After warming up
Air conditioner switch: OFF
Shift lever: N
No loadIdle 0% - 2%
2,000 rpm Approx. 0% - 50%
AIR COND RLY
Engine: After warming up, idle the
engineAir conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates)ON
FUEL PUMP RLY
For 1 second after turning ignition switch ON
Engine running or crankingON
Except above conditions OFF
THRTL RELAY
Ignition switch: ON ON MONITOR ITEM CONDITION SPECIFICATION