AT-292
REPAIR FOR COMPONENT PARTS
–Wrap a small screwdriver with vinyl tape and use it to insert
valves into their proper positions.
1-2 Accumulator Valve
Install 1-2 accumulator valve (1). Align 1-2 accumulator retainer
plate (2) from opposite side of control valve body.
Install 1-2 accumulator piston spring (3), 1-2 accumulator piston
(4), plug (5) and retainer plate (6).
Install retainer plates.
–While pushing plug or spring, install retainer plate.
Retainer Plate (Control Valve Upper Body)
Install proper retainer plates. Refer to AT- 2 8 9 , "COMPONENTS" .
Unit: mm (in)
SAT141D
SCIA7182E
SAT143D
Loca
tionName of control valve Width A Length B
L14 Pilot valve
6.0 (0.236)21.5 (0.846) L16 1st reducing valve
L17 3-2 timing valve
L19 Torque converter relief valve
L151-2 accumulator valve
40.5 (1.594)
1-2 accumulator piston
L18 Overrun clutch reducing valve
24.0 (0.945)
L21 Cooler check valve
L20 Torque converter clutch control valve 28.0 (1.102)
SAT086F
AT-364
SERVICE DATA AND SPECIFICATIONS (SDS)
OUTER DIAMETER OF SNAP RINGS
Unit: mm (in)
Control ValvesBCS001P2
CONTROL VALVE RETURN SPRINGS
For QR20DE Engine Models
Unit: mm (in) Location Outer diameter
1 144.8 (5.701)
2 173.8 (6.843)
3 133.9 (5.272)
4 119.1 (4.689)
5 150 (5.91)
6 182.8 (7.197)
PartsItem
Free length Outer diameter
Upper bodyL14 Pilot valve spring 38.98 (1.535) 8.9 (0.350)
L151-2 accumulator valve spring 20.5 (0.807) 6.95 (0.274)
1-2 accumulator piston spring 55.66 (2.191) 19.6 (0.772)
L16 1st reducing valve spring 27.0 (1.062) 7.0 (0.276)
L17 3-2 timing valve spring 23.0 (0.906) 6.65 (0.262)
L18 Overrun clutch reducing valve spring 37.5 (1.476) 6.9 (0.272)
L19 Torque converter relief valve spring 31.0 (1.220) 9.0 (0.354)
L20 Torque converter clutch control valve spring 56.98 (2.243) 6.5 (0.256)
L21 Cooler check valve spring 29.4 (1.157) 6.0 (0.236)
Lower bodyL3 Pressure regulator valve spring 45.0 (1.772) 15.0 (0.591)
L4 Overrun clutch control valve spring 21.7 (0.854) 7.0 (0.276)
L5 Accumulator control valve spring 22.0 (0.866) 6.5 (0.256)
L6 Shift valve A spring 21.7 (0.854) 7.0 (0.276)
L7 Shuttle valve spring 51.0 (2.008) 5.65 (0.222)
L12 Shift valve B spring 21.7 (0.854) 7.0 (0.276)
L13Pressure modifier valve spring 32.0 (1.260) 6.9 (0.272)
Pressure modifier piston spring 30.5 (1.201) 9.8 (0.386)
— Oil cooler relief valve spring 17.02 (0.670) 8.0 (0.315)
SERVICE DATA AND SPECIFICATIONS (SDS)
AT-365
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For VQ23DE Engine Models
Unit: mm (in)
AccumulatorBCS001P3
O-RINGS
Unit: mm (in)
RETURN SPRINGS
Unit: mm (in) PartsItem
Free length Outer diameter
Upper bodyL14 Pilot valve spring 38.98 (1.535) 8.9 (0.350)
L151-2 accumulator valve spring 20.5 (0.807) 6.95 (0.274)
1-2 accumulator piston spring 55.66 (2.191) 19.6 (0.772)
L16 1st reducing valve spring 26.0 (1.024) 7.0 (0.276)
L17 3-2 timing valve spring 23.0 (0.906) 6.65 (0.262)
L18 Overrun clutch reducing valve spring 37.5 (1.476) 6.9 (0.272)
L19 Torque converter relief valve spring 31.0 (1.220) 9.0 (0.354)
L20 Torque converter clutch control valve spring 56.98 (2.243) 6.5 (0.256)
L21 Cooler check valve spring 29.4 (1.157) 6.0 (0.236)
Lower bodyL3 Pressure regulator valve spring 45.0 (1.772) 15.0 (0.591)
L4 Overrun clutch control valve spring 21.7 (0.854) 7.0 (0.276)
L5 Accumulator control valve spring 22.0 (0.866) 6.5 (0.256)
L6 Shift valve A spring 21.7 (0.854) 7.0 (0.276)
L7 Shuttle valve spring 51.0 (2.008) 5.65 (0.222)
L12 Shift valve B spring 21.7 (0.854) 7.0 (0.276)
L13Pressure modifier valve spring 32.0 (1.260) 6.9 (0.272)
Pressure modifier piston spring 30.5 (1.201) 9.8 (0.386)
— Oil cooler relief valve spring 17.02 (0.670) 8.0 (0.315)
AccumulatorInner diameter
(Small)Inner diameter
(Large)
Servo release accumulator 26.9 (1.059) 44.2 (1.740)
N-D accumulator 34.6 (1.362) 39.4 (1.551)
Accumulator Free length Outer diameter
Servo release accumulator 62.8 (2.472) 21.0 (0.827)
N-D accumulator 46.5 (1.831) 28.0 (1.102)
ATC-3
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AT C
A/C CONTROLLER ................................................ 107
Removal and Installation of A/C and AV Switch ... 107
REMOVAL ......................................................... 107
INSTALLATION ................................................. 107
AUTO AMP ............................................................. 108
Removal and Installation of Unified Meter and A/C
Amp. ..................................................................... 108
REMOVAL ......................................................... 108
INSTALLATION ................................................. 108
AMBIENT SENSOR ................................................ 109
Removal and Installation ...................................... 109
REMOVAL ......................................................... 109
INSTALLATION ................................................. 109
IN-VEHICLE SENSOR .............................................110
Removal and Installation ....................................... 110
REMOVAL .......................................................... 110
INSTALLATION .................................................. 110
SUNLOAD SENSOR ............................................... 111
Removal and Installation ...................................... . 111
REMOVAL ......................................................... . 111
INSTALLATION ................................................. . 111
INTAKE SENSOR ....................................................112
Removal and Installation ....................................... 112
REMOVAL .......................................................... 112
INSTALLATION .................................................. 112
BLOWER UNIT ........................................................113
Removal and Installation ....................................... 113
REMOVAL .......................................................... 113
INSTALLATION .................................................. 113
Disassembly and Assembly .................................. 114
BLOWER MOTOR ...................................................115
Removal and Installation ....................................... 115
REMOVAL .......................................................... 115
INSTALLATION .................................................. 115
FAN CONTROL AMPLIFIER ...................................116
Removal and Installation ....................................... 116
REMOVAL .......................................................... 116
INSTALLATION .................................................. 116
INTAKE DOOR MOTOR ..........................................117
Removal and Installation ....................................... 117
REMOVAL .......................................................... 117
INSTALLATION .................................................. 117
AIR CONDITIONER FILTER ....................................118
Removal and Installation ....................................... 118
FUNCTION ......................................................... 118
REPLACEMENT TIMING ................................... 118
REPLACEMENT PROCEDURES ...................... 118
HEATER & COOLING UNIT ASSEMBLY ...............119
Removal and Installation ....................................... 119
REMOVAL .......................................................... 119
INSTALLATION ................................................. 120
Disassembly and Assembly ................................. 121
MODE DOOR MOTOR ........................................... 123
Removal and Installation ...................................... 123
REMOVAL ......................................................... 123
INSTALLATION ................................................. 123AIR MIX DOOR MOTOR .........................................124
Removal and Installation ......................................124
REMOVAL .........................................................124
INSTALLATION .................................................124
HEATER CORE .......................................................125
Removal and Installation ......................................125
REMOVAL .........................................................125
INSTALLATION .................................................125
DUCTS AND GRILLES ...........................................126
Removal and Installation ......................................126
REMOVAL .........................................................126
INSTALLATION .................................................130
REFRIGERANT LINES ...........................................131
HFC-134a (R-134a) Service Procedure ...............131
SETTING OF SERVICE TOOLS AND EQUIP-
MENT ................................................................131
Components .........................................................133
QR ENGINE ......................................................133
VQ ENGINE ......................................................134
Removal and Installation of Compressor ..............134
REMOVAL .........................................................134
INSTALLATION .................................................136
Check Disc to Pulley Clearance ...........................136
Removal and Installation of Low-pressure Flexible
Hose and Low-pressure Pipe 1 ............................137
REMOVAL .........................................................137
INSTALLATION .................................................137
Removal and Installation of High-pressure Flexible
Hose .....................................................................138
REMOVAL .........................................................138
INSTALLATION .................................................138
Removal and Installation of High-pressure Pipe 1
(Engine Compartment) .........................................139
REMOVAL .........................................................139
INSTALLATION .................................................139
Removal and Installation of Low-pressure Pipe 2
and High-pressure Pipe 2 .....................................140
REMOVAL .........................................................140
INSTALLATION .................................................141
Removal and Installation of Condenser ................142
REMOVAL .........................................................142
INSTALLATION .................................................143
Removal and Installation of Liquid Tank ...............143
REMOVAL .........................................................143
INSTALLATION .................................................144
Removal and Installation of Refrigerant Pressure
Sensor ..................................................................144
REMOVAL .........................................................144
INSTALLATION .................................................144
Removal and Installation of Evaporator ................144
REMOVAL .........................................................144
INSTALLATION .................................................145
Removal and Installation of Expansion Valve .......145
REMOVAL .........................................................145
INSTALLATION .................................................145
Checking for Refrigerant Leaks ............................146
Checking System for Leaks Using the Fluorescent
Leak Detector .......................................................146
ATC-118
AIR CONDITIONER FILTER
AIR CONDITIONER FILTERPFP:27277
Removal and InstallationBJS000HG
FUNCTION
Air inside passenger compartment is kept clean at either recircula-
tion or fresh mode by installing air conditioner filter into blower unit.
REPLACEMENT TIMING
Replace air conditioner filter.
Refer to MA-9, "
CHASSIS AND BODY MAINTENANCE" .
When replacing filter, affix a caution label inside the glove box.
REPLACEMENT PROCEDURES
1. Remove instrument passenger lower panel. Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" .
2. Remove filter cover, and then remove air conditioner filter.
3. Take out air conditioner filter from blower unit.
4. Replace with new one and reinstall on blower unit.
5. Reinstall instrument passenger lower panel.
SJIA0573E
SJIA0994E
ATC-150
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
CompressorBJS000I4
LubricantBJS000I5
RefrigerantBJS000I6
Engine Idling SpeedBJS000I7
Refer to EC-45, "Idle Speed and Ignition Timing Check" (QR engine) or EC-387, "Idle Speed and Ignition Tim-
ing Check" (VQ engine).
Belt TensionBJS000I8
Refer to EM-14, "DRIVE BELTS" (QR engine) or EM-128, "DRIVE BELTS" (VQ engine).
ModelZEXEL VALEO CLIMATE CONTROL make
DKS-17D
Ty p eSwash plate
Displacement
cm
3 (cu in)/rev175 (10.7)
Cylinder bore × stroke
mm (in)30.5 (1.20) × 24.0 (0.94)
Direction of rotationClockwise (viewed from drive end)
Drive beltPoly V
ModelZEXEL VALEO CLIMATE CONTROL make
DKS-17D
NameNissan A/C System Oil Type S (DH-PS)
Capacity
m (lmp fl oz)Total in system 150 (5.3)
Compressor (Service part) charg-
ing amount150 (5.3)
Ty p eHFC-134a (R-134a)
Capacity
kg (lb)0.5 (1.1)
BRC-16
[ABS]
TROUBLE DIAGNOSIS
Control Unit Input/Output Signal SpecificationsBFS000CY
REFERENCE VALUE FROM CONSULT-II
CAUTION:
The monitor displays the control unit calculation data. The normal values will be displayed even that in
the event the output circuit (harness) is open or shorted.
Note 1: Confirm tire pressure is the standard value.
Note 2: Brake warning lamp can be used for EBD warning lamp.
Note 3: ON/OFF timing of ABS warning lamp
ON: For a while after ignition switch is turned ON, or when a malfunction is detected.
OFF: In a while after the warning lamp is ON (when the system is in normal operation). Monitor item Display itemDATA MONITOR
ConditionReference values for
normal operation
WHEEL SENSORVehicle speed calculated using sig-
nals from all four wheel sensorsVehicle stopped 0 [km/h (MPH)]
Vehicle running (Note 1)Almost in accordance
with speedometer dis-
play (within ± 10 %)
IN ABS S/V
OUT ABS S/VOperation condition of all solenoid
valvesWhen actuator (solenoid) operates or
during fail-safeON
When actuator relay operates and the
actuator (solenoid) does not operateOFF
EBD WARN LAMP
(Note 2)Brake warning lamp ON/OFF condi-
tionWhen brake warning lamp is ON ON
When brake warning lamp is OFF OFF
STOP LAMP SW Brake pedal operation conditionBrake pedal depressed ON
Brake pedal not depressed OFF
MOTOR RELAYMotor and motor relay operation con-
ditionWhen motor relay and motor are
operatingON
When motor relay and motor are not
operatingOFF
ACTUATOR RLY Actuator relay operation conditionActuator relay activated ON
Actuator relay not activated OFF
ABS WARN LAMPABS warning lamp ON/OFF condition
(Note 3)When ABS warning lamp is ON ON
When ABS warning lamp is OFF OFF
BATTERY VOLTBattery voltage supplied to ABS actu-
ator and electric unit (control unit)Ignition switch ON 10−16 V
EBD SIGNAL EBD operation signalEBD activated ON
EBD not activated OFF
ABS SIGNAL ABS operation signalABS activated ON
ABS not activated OFF
ABS FAIL SIG
Fail-safe signal conditionIn ABS fail-safe
OFF
EBD FAIL SIG In EBD fail-safe
TROUBLE DIAGNOSIS
BRC-57
[VDC/TCS/ABS]
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Note 3: ON/OFF timing of ABS warning lamp
ON: For a while after ignition switch is turned ON, or when a malfunction is detected.
OFF: In a while after ignition switch is turned ON (when the system is in normal operation).
Note 4: ON/OFF timing of VDC OFF indicator lamp
ON: For a while after ignition switch is turned ON, or when a malfunction is detected, or VDC OFF switch is ON.
OFF: In a while after ignition switch is turned ON (when the system is in normal operation) and VDC OFF switch is OFF.
Note 5: ON/OFF timing of SLIP indicator lamp
ON: For a while after ignition switch is turned ON, or when a malfunction is detected.
OFF: In a while after ignition switch is turned ON (when the system is in normal operation).
Blink: When the VDC/TCS function is operating during driving.
CONSULT-II FunctionsBFS000E2
CONSULT-II MAIN FUNCTION
CONSULT-II can display each diagnostic item using the diagnostic test modes shown following.
CONSULT-II SETTING PROCEDURE
Refer to GI-34, "CONSULT-II Start Procedure" .
Diagnostic test mode Function Reference
WORK SUPPORTThis mode enables a technician to adjust some devices faster and more accu-
rately by following the indications on CONSULT-II.BRC-40, "
Adjustment of
Steering Angle Sensor
Neutral Position"
SELF-DIAG RESULTS Self-diagnostic results can be read and erased quickly.BRC-58, "Self-Diagno-
sis"
DATA MONITOR Input/Output data in the ABS actuator and electric unit (control unit) can be read.BRC-61, "Data Monitor"
CAN DIAG SUPPORT
MNTRThe results of transmit / receive diagnostic of CAN communication can be read.LAN-44, "CAN Diagnos-
tic Support Monitor"
ACTIVE TESTDiagnostic Test Mode in CONSULT-II drives some actuators apart from the ABS
actuator and electric unit (control unit) and also shifts some parameters in a
specified range.BRC-63, "Active Test"
FUNCTION TESTPerformed by CONSULT-II instead of a technician to determine whether each
system is “OK” or “NG”.—
ECU PART NUMBER ABS actuator and electric unit (control unit) part number can be read. —