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INTAKE MANIFOLD
EM-19
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INTAKE MANIFOLDPFP:14003
Removal and InstallationBBS0058Y
REMOVAL
1. Release fuel pressure. Refer to EC-49, "FUEL PRESSURE RELEASE" .
1. Vacuum hose 2. Intake manifold 3. PCV hose
4. Bracket 5. Gasket 6. Electric throttle control actuator
7. Gasket 8. Intake manifold support 9. Gasket
10. Vacuum hose 11.EVAP canister purge volume con-
trol solenoid valve12. Vacuum hose
13. Engine cover bracket (center) 14. Bracket
PBIC2415E
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![NISSAN TEANA 2003 Service Manual EM-20
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INTAKE MANIFOLD
2. Remove engine cover.
CAUTION:
Be careful not to damage or scratch engine cover.
3. Remove air cleaner case (upper) with mass air flow sensor and air duct assembly. Refe NISSAN TEANA 2003 Service Manual EM-20
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INTAKE MANIFOLD
2. Remove engine cover.
CAUTION:
Be careful not to damage or scratch engine cover.
3. Remove air cleaner case (upper) with mass air flow sensor and air duct assembly. Refe](/manual-img/5/57392/w960_57392-2127.png)
EM-20
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INTAKE MANIFOLD
2. Remove engine cover.
CAUTION:
Be careful not to damage or scratch engine cover.
3. Remove air cleaner case (upper) with mass air flow sensor and air duct assembly. Refer to EM-17, "
AIR
CLEANER AND AIR DUCT" .
4. Remove quick connector cap, and disconnect quick connector
at engine side. Refer to EM-34, "
FUEL INJECTOR AND FUEL
TUBE" .
5. Remove electric throttle control actuator with the following procedure:
a. Disconnect harness connector.
b. Loosen mounting bolts in reverse order as shown in the figure,
and remove electric throttle control actuator and gasket.
CAUTION:
Handle carefully to avoid any shock to electric throttle
control actuator.
Do not disassemble.
6. Disconnect harness, power steering piping, vacuum hose and PCV hose from intake manifold, and move
them aside.
7. Remove intake manifold support and gasket.
8. Disconnect sub-harness from fuel injector. Refer to EM-34, "
FUEL INJECTOR AND FUEL TUBE" .
9. Remove fuel tube and fuel injector assembly from intake manifold. Refer to EM-34, "
FUEL INJECTOR
AND FUEL TUBE" .
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![NISSAN TEANA 2003 Service Manual INTAKE MANIFOLD
EM-21
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10. Loosen mounting nuts and bolts in reverse order as shown in
the figure, and remove intake manifold (with fuel tube and fuel
injector assembly NISSAN TEANA 2003 Service Manual INTAKE MANIFOLD
EM-21
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10. Loosen mounting nuts and bolts in reverse order as shown in
the figure, and remove intake manifold (with fuel tube and fuel
injector assembly](/manual-img/5/57392/w960_57392-2128.png)
INTAKE MANIFOLD
EM-21
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10. Loosen mounting nuts and bolts in reverse order as shown in
the figure, and remove intake manifold (with fuel tube and fuel
injector assembly) and gasket.
CAUTION:
Do not disassemble intake manifold.
Cover engine openings to avoid entry of foreign materi-
als.
NOTE:
Disregard No. 6 when loosening.
INSTALLATION
Note the following, and install in the reverse order of removal.
Intake Manifold
If stud bolts were removed, install them and tighten to the specified torque below.
Check if gasket is not dropped from the installation groove of intake manifold.
Tighten in numerical order as shown in the figure.
NOTE:
No. 6 means double tightening of bolt No. 1.
Intake Manifold Support
Tighten mounting bolt from “A” to “B” in order as shown in the figure.
NOTE:
Tighten “A” in the figure together with electric throttle control actua-
tor. Refer to EM-21, "
Electric Throttle Control Actuator" for the tight-
ening procedure.
Electric Throttle Control Actuator
Tighten mounting bolts equally and diagonally in several steps
and in numerical order as shown in the figure.
Perform the “Throttle Valve Closed Position Learning” when har-
ness connector of electric throttle control actuator is discon-
nected. Refer to EC-47, "
Throttle Valve Closed Position
Learning" .
Perform the “Idle Air Volume Learning” and “Throttle Valve
Closed Position Learning” when electric throttle control actuator
is replaced. Refer to EC-47, "
Idle Air Volume Learning" .
PBIC2173E
: 10.8 N·m (1.1 kg-m, 8 ft-lb)
PBIC2173E
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![NISSAN TEANA 2003 Service Manual FUEL INJECTOR AND FUEL TUBE
EM-35
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a. Remove quick connector cap (engine side).
b. With the sleeve side of quick connector release facing quick connector, install quick NISSAN TEANA 2003 Service Manual FUEL INJECTOR AND FUEL TUBE
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a. Remove quick connector cap (engine side).
b. With the sleeve side of quick connector release facing quick connector, install quick](/manual-img/5/57392/w960_57392-2142.png)
FUEL INJECTOR AND FUEL TUBE
EM-35
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a. Remove quick connector cap (engine side).
b. With the sleeve side of quick connector release facing quick connector, install quick connector release
onto fuel tube.
c. Insert quick connector release into quick connector until sleeve
contacts and goes no further. Hold quick connector release on
that position.
CAUTION:
Inserting quick connector release hard will not disconnect
quick connector. Hold quick connector release where it
contacts and goes no further.
d. Draw and pull out quick connector straight from fuel tube.
CAUTION:
Pull quick connector holding “A” position in the figure.
Do not pull with lateral force applied. O-ring inside quick
connector may be damaged.
Prepare container and cloth beforehand as fuel will leak out.
Avoid fire and sparks.
Keep parts away from heat source. Especially, be careful when welding is performed around
them.
Do not expose parts to battery electrolyte or other acids.
Do not bend or twist connection between quick connector and fuel feed hose during installa-
tion/removal.
To keep clean the connecting portion and to avoid dam-
age and foreign materials, cover them completely with
plastic bags or something similar.
4. Remove PCV hose. Refer to EM-19, "
INTAKE MANIFOLD" .
5. Disconnect harness connector from ignition coil.
6. Remove sub-harness for fuel injector.
7. Remove electric throttle control actuator and intake manifold support. Refer to EM-19, "
INTAKE MANI-
FOLD" .
KBIA0701E
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![NISSAN TEANA 2003 Service Manual CAMSHAFT
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CAMSHAFTPFP:13001
Removal and InstallationBBS00595
Refer to GI-10, "Components" for symbol marks in the figure.
NOTE:
This section describes removal/i NISSAN TEANA 2003 Service Manual CAMSHAFT
EM-41
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CAMSHAFTPFP:13001
Removal and InstallationBBS00595
Refer to GI-10, "Components" for symbol marks in the figure.
NOTE:
This section describes removal/i](/manual-img/5/57392/w960_57392-2148.png)
CAMSHAFT
EM-41
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CAMSHAFTPFP:13001
Removal and InstallationBBS00595
Refer to GI-10, "Components" for symbol marks in the figure.
NOTE:
This section describes removal/installation procedure of camshaft without removing front cover. If front cover
is removed or installed, removal of camshaft bracket (No. 1) is easier before step 9 and installation is easier
after step 3. Regarding removal and installation of front cover, refer to EM-53, "
TIMING CHAIN" .
REMOVAL
1. Release fuel pressure. Refer to EC-49, "FUEL PRESSURE RELEASE" .
2. Remove the following parts.
Engine cover; Refer to EM-19, "INTAKE MANIFOLD" .
Ignition coil; Refer to EM-31, "IGNITION COIL" .
Rocker cover; Refer to EM-39, "ROCKER COVER" .
3. Remove reservoir tank of radiator from bracket, and move it aside. Refer to CO-13, "
RADIATOR" .
1. Front cover 2. Chain guide 3. Chain tensioner
4. Spring 5. Chain tensioner plunger 6. O-ring
7. Camshaft bracket (No. 1) 8. Camshaft (INT) 9. Camshaft bracket (No. 2 to 5)
10. Camshaft sprocket (INT) 11. Oil ring 12. O-ring
13.Intake valve timing control solenoid
valve14. Intake valve timing control cover 15. O-ring
16. Camshaft position sensor (PHASE) 17. O-ring 18. Camshaft (EXH)
19. Valve lifter 20. Camshaft sprocket (EXH)
A. Refer to EM-47
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CAUTION:
After installation, pull the stopper pin off completely, and make sure that chain tensioner plunger
is released.
8. Install chain guide.
9. Ins NISSAN TEANA 2003 Service Manual CAMSHAFT
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CAUTION:
After installation, pull the stopper pin off completely, and make sure that chain tensioner plunger
is released.
8. Install chain guide.
9. Ins](/manual-img/5/57392/w960_57392-2156.png)
CAMSHAFT
EM-49
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CAUTION:
After installation, pull the stopper pin off completely, and make sure that chain tensioner plunger
is released.
8. Install chain guide.
9. Install intake valve timing control cover with the following procedure:
a. Install oil rings to the intake camshaft sprocket insertion points on backside of intake valve timing control
cover.
b. Install O-ring to front cover.
c. Apply liquid gasket with tube presser [SST: WS39930000] to
intake valve timing control cover as shown in the figure.
Use Genuine Liquid Gasket or equivalent.
d. Tighten mounting bolts in numerical order as shown in the fig-
ure.
e. Install intake valve timing control solenoid valve to intake valve timing control cover if removed.
f. Connect ground cables, and install harness clip.
10. Check and adjust valve clearance. Refer to EM-50, "
Valve Clearance" .
11. Install in the reverse order of removal after this step.
NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal/installation, slack in the guide may
generate a pounding noise during and just after engine start. However, this is normal. Noise will stop after
hydraulic pressure rises.
INSPECTION AFTER INSTALLATION
Inspection of Camshaft Sprocket (INT) Oil Groove
CAUTION:
Perform this inspection only when DTC P0011 is detected in self-diagnostic results of CONSULT-II
and it is directed according to inspection procedure of EC section. Refer to EC-82, "
SELF-DIAG
RESULTS MODE" .
Check when the engine is cold so as to prevent burns from any splashing engine oil.
1. Check the engine oil level. Refer to LU-7, "
ENGINE OIL" .
2. Perform the following procedure so as to prevent the engine from being unintentionally started while
checking.
a. Release fuel pressure. Refer to EC-49, "
FUEL PRESSURE RELEASE" .
b. Disconnect ignition coil and injector harness connectors.
3. Remove intake valve timing control solenoid valve. Refer to EM-41, "
CAMSHAFT" .
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![NISSAN TEANA 2003 Service Manual EM-50
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CAMSHAFT
4. Crank the engine, and then make sure that engine oil comes out
from intake valve timing control cover oil hole. End crank after
checking.
WARNING:
Be careful not to touch rota NISSAN TEANA 2003 Service Manual EM-50
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CAMSHAFT
4. Crank the engine, and then make sure that engine oil comes out
from intake valve timing control cover oil hole. End crank after
checking.
WARNING:
Be careful not to touch rota](/manual-img/5/57392/w960_57392-2157.png)
EM-50
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CAMSHAFT
4. Crank the engine, and then make sure that engine oil comes out
from intake valve timing control cover oil hole. End crank after
checking.
WARNING:
Be careful not to touch rotating parts (drive belt, idler pul-
ley, and crankshaft pulley, etc.).
CAUTION:
Engine oil may squirt from intake valve timing control sole-
noid valve installation hole during cranking. Use a shop
cloth to prevent the engine components and the vehicle. Do
not allow engine oil to get on rubber components such as
drive belt or engine mount insulators. Immediately wipe off
any splashed engine oil.
Clean oil groove between oil strainer and intake valve timing control solenoid valve if engine oil does not
come out from intake valve timing control cover oil hole. Refer to LU-5, "
LUBRICATION SYSTEM" .
5. Remove components between intake valve timing control solenoid valve and camshaft sprocket (INT),
and then check each oil groove for clogging.
Clean oil groove if necessary. Refer to LU-5, "LUBRICATION SYSTEM" .
6. After inspection, install removed parts.
Valve ClearanceBBS00596
INSPECTION
Perform inspection as follows after removal, installation or replacement of camshaft or valve-related parts, or if
there is unusual engine conditions regarding valve clearance.
1. Remove rocker cover. Refer to EM-39, "
ROCKER COVER" .
2. Open splash guard on RH undercover.
3. Measure the valve clearance with the following procedure:
a. Set No. 1 cylinder at TDC of its compression stroke.
Rotate crankshaft pulley clockwise and align TDC mark to
timing indicator on front cover.
At the same time, make sure that both intake and exhaust
cam noses of No. 1 cylinder face outside as shown in the fig-
ure.
If they do not face outside, rotate crankshaft pulley once more
(360 degrees) and align as shown in the figure.
PBIC2723E
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TIMING CHAIN
EM-53
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TIMING CHAINPFP:13028
Removal and InstallationBBS00597
1. O-ring 2. O-ring 3. Camshaft sprocket (INT)
4. Camshaft sprocket (EXH) 5. Chain tensioner 6. Spring
7. Chain tensioner plunger 8. Timing chain slack guide 9. Timing chain
10. Front cover 11. Chain guide 12. Intake valve timing control cover
13.Intake valve timing control solenoid
valve14. O-ring 15. RH engine mounting bracket
16. Crankshaft pulley bolt 17. Crankshaft pulley 18. Front oil seal
19. Oil ring 20. O-ring 21. Balancer unit timing chain tensioner
22. Oil pump drive spacer 23. Crankshaft sprocket 24. Timing chain tension guide
25. Balancer unit timing chain 26. Balancer unit
PBIC2419E