PRECAUTIONS
LU-3
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[QR]PRECAUTIONSPFP:00001
Precautions for Liquid GasketBBS0059K
LIQUID GASKET APPLICATION PROCEDURE
1. Remove old liquid gasket adhering to the liquid gasket application surface and the mating surface.
Remove liquid gasket completely from the liquid gasket application surface, mounting bolts, and bolt
holes.
2. Wipe the liquid gasket application surface and the mating surface with white gasoline (lighting and heating
use) to remove adhering moisture, grease and foreign materials.
3. Attach liquid gasket tube to the tube presser (SST).
Use Genuine Liquid Gasket or equivalent.
Within 5 minutes of liquid gasket application, install the mating
component.
If liquid gasket protrudes, wipe it off immediately.
Do not retighten mounting bolts or nuts after the installation.
Wait 30 minutes or more after installation before refilling
engine oil and engine coolant.
PBIC2160E
ENGINE OIL
LU-7
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ENGINE OILPFP:KLA92
InspectionBBS0059P
ENGINE OIL LEVEL
NOTE:
Before starting engine, put vehicle horizontally and check the engine oil level. If engine is already started, stop
it and allow 10 minutes before checking.
1. Pull out oil level gauge and wipe it clean.
2. Insert oil level gauge and make sure the engine oil level is within
the range shown in the figure.
3. If it is out of range, adjust it.
ENGINE OIL APPEARANCE
Check engine oil for white turbidity or heavy contamination.
If engine oil becomes turbid and white, it is highly probable that it is contaminated with engine coolant.
Repair or replace damaged parts.
ENGINE OIL LEAKAGE
Check for engine oil leakage around the following area.
Oil pan
Oil pan drain plug
Oil pressure switch
Oil filter
Intake valve timing control cover and intake valve timing control solenoid valve
Front cover
Mating surface between cylinder block and lower cylinder block
Mating surface between cylinder block and cylinder head
Mating surface between cylinder head and rocker cover
Crankshaft oil seals (front and rear)
OIL PRESSURE CHECK
WARNING:
Be careful not to burn yourself, as engine oil may be hot.
Engine oil pressure check should be in “ Parking position”.
1. Check engine oil level. Refer to LU-7, "
ENGINE OIL LEVEL" .
2. Remove splash guard (RH).
3. Disconnect harness connector at oil pressure switch, and
remove oil pressure switch using deep socket (commercial ser-
vice tool).
PBIC0249E
PBIC2428E
PRECAUTIONS
LU-15
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[VQ]PRECAUTIONSPFP:00001
Precautions for Liquid GasketBBS004WF
LIQUID GASKET APPLICATION PROCEDURE
1. Remove old liquid gasket adhering to the liquid gasket application surface and the mating surface.
Remove liquid gasket completely from the liquid gasket application surface, mounting bolts, and bolt
holes.
2. Wipe the liquid gasket application surface and the mating surface with white gasoline (lighting and heating
use) to remove adhering moisture, grease and foreign materials.
3. Attach liquid gasket tube to tube presser (SST).
Use Genuine Liquid Gasket or equivalent.
Within 5 minutes of liquid gasket application, install the mating
component.
If liquid gasket protrudes, wipe it off immediately.
Do not retighten mounting bolts or nuts after the installation.
After 30 minutes or more have passed from the installation, fill
engine oil and engine coolant.
PBIC2160E
ENGINE OIL
LU-19
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ENGINE OILPFP:KLA92
InspectionBBS004WK
ENGINE OIL LEVEL
NOTE:
Before starting engine, put vehicle horizontally and check the engine oil level. If engine is already started, stop
it and allow 10 minutes before checking.
1. Pull out oil level gauge and wipe it clean.
2. Insert oil level gauge and make sure the engine oil level is within
the range shown in the figure.
3. If it is out of range, adjust it.
ENGINE OIL APPEARANCE
Check engine oil for white turbidity or heavy contamination.
If engine oil becomes turbid and white, it is highly probable that it is contaminated with engine coolant.
Repair or replace damaged parts.
ENGINE OIL LEAKAGE
Check for engine oil leakage around the following areas:
Oil pan
Oil pan drain plug
Oil pressure switch
Oil filter
Oil cooler (VQ35DE)
Water pump cover
Chain tensioner cover
Intake valve timing control cover and intake valve timing control solenoid valve
Mating surface between cylinder block and cylinder head
Mating surface between cylinder head and rocker cover
Mating surface between front timing chain case and rear timing chain case
Mating surface between rear timing chain case and cylinder block
Crankshaft oil seals (front and rear)
PBIC0249E
OIL COOLER (VQ35DE)
LU-23
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OIL COOLER (VQ35DE)PFP:21305
Removal and InstallationBBS004WN
Refer to GI-10, "Components" for symbol marks in the figure.
WARNING:
Be careful not to get burn yourself, as engine oil and engine coolant may be hot.
REMOVAL
NOTE:
When removing oil cooler only, step 2 is unnecessary.
1. Remove splash guard (RH).
2. Drain engine coolant from radiator and cylinder block. Refer to CO-34, "
Changing Engine Coolant" and
EM-229, "
DISASSEMBLY" .
NOTE:
Perform this step when removing water pipes.
3. Remove oil filter. Refer to LU-22, "
OIL FILTER" .
CAUTION:
Do not spill engine oil on drive belts.
4. Disconnect water hoses from oil cooler.
When removing oil cooler only, pinching water hoses near oil cooler to prevent engine coolant spilling.
1. Connector bolt 2. Copper gasket 3. Water drain plug
4. Water pipe 5. Bracket 6. Water hose
7. Relief valve 8. O-ring 9. Oil cooler
10. Connector bolt 11. Oil filter 12. Water hose
13. Water pipe 14. Clamp 15. Water hose
16. Clamp
A. Refer to LU-22
:Engine front
PBIC4731E
LU-24
[VQ]
OIL COOLER (VQ35DE)
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belts.
5. Remove connector bolt, and remove oil cooler.
CAUTION:
Do not spill engine oil to rubber parts such as drive belts and engine mounting insulator.
6. Remove water pipes, as necessary.
INSPECTION AFTER REMOVAL
Oil Cooler
Check oil cooler for cracks. Check oil cooler for clogging by blowing through engine coolant inlet. If necessary,
replace oil cooler.
Relief Valve
Check relief valve for movement, cracks and breaks by pushing the ball. If replacement is necessary, remove
relief valve by prying it out with suitable tool. Install a new relief valve in place by tapping it.
INSTALLATION
Note the following, and install in the reverse order of removal.
Make sure that no foreign objects are adhering to the installation surfaces of oil cooler and oil pan (upper).
Align cutout on oil cooler with protrusion on oil pan (upper) side,
and tighten connector bolt.
INSPECTION AFTER INSTALLATION
1. Check the engine oil level and the engine coolant level, and add engine oil and engine coolant. Refer to
LU-19, "
ENGINE OIL" and CO-34, "ENGINE COOLANT" .
2. Start engine, and make sure that there is no leaks of engine oil or engine coolant.
3. Stop engine and wait for 10 minutes.
4. Check the engine oil level and the engine coolant level again. Refer to LU-19, "
ENGINE OIL" and CO-34,
"ENGINE COOLANT" .
PBIC2508E
MA-1
MAINTENANCE
L MAINTENANCE
CONTENTS
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SECTION MA
A
B
MA
MAINTENANCE
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 3
DESCRIPTION ............................................................ 4
Pre-Delivery Inspection Items .................................. 4
GENERAL MAINTENANCE ....................................... 6
General Maintenance ............................................... 6
OUTSIDE THE VEHICLE ...................................... 6
INSIDE THE VEHICLE .......................................... 6
UNDER THE HOOD AND VEHICLE .................... 7
PERIODIC MAINTENANCE ....................................... 8
Periodic Maintenance ............................................... 8
ENGINE AND EMISSION CONTROL MAINTE-
NANCE .................................................................. 8
CHASSIS AND BODY MAINTENANCE ............... 9
MAINTENANCE UNDER SEVERE DRIVING
CONDITIONS ...................................................... 10
ENGINE AND EMISSION CONTROL MAINTE-
NANCE ................................................................. 11
CHASSIS AND BODY MAINTENANCE ............. 12
MAINTENANCE UNDER SEVERE DRIVING
CONDITIONS ...................................................... 13
RECOMMENDED FLUIDS AND LUBRICANTS ...... 14
Fluids and Lubricants ............................................. 14
SAE Viscosity Number ........................................... 15
GASOLINE ENGINE ........................................... 15
Anti-Freeze Coolant Mixture Ratio ......................... 15
ENGINE MAINTENANCE (QR20DE) ....................... 16
Checking Drive Belts .............................................. 16
Tension Adjustment ................................................ 16
Changing Engine Coolant ...................................... 16
DRAINING ENGINE COOLANT ......................... 16
REFILLING ENGINE COOLANT ........................ 17
FLUSHING COOLING SYSTEM ......................... 18
Checking Cooling System ...................................... 18
CHECKING COOLING SYSTEM HOSES .......... 19
CHECKING RADIATOR CAP .............................. 19
CHECKING RADIATOR SYSTEM FOR LEAKS ... 20
Checking Fuel Lines ............................................... 20
Changing Air Cleaner Filter .................................... 20VISCOUS PAPER TYPE ..................................... 20
Changing Engine Oil ............................................... 20
Changing Oil Filter .................................................. 21
REMOVAL ........................................................... 21
INSTALLATION ................................................... 22
INSPECTION AFTER INSTALLATION ................ 22
Checking and Changing Spark Plugs ..................... 22
REMOVAL ........................................................... 22
INSPECTION AFTER REMOVAL ....................... 23
INSTALLATION ................................................... 23
Checking EVAP Vapor Lines .................................. 23
ENGINE MAINTENANCE (VQ23DE AND VQ35DE) ... 24
Checking Drive Belts .............................................. 24
Tension Adjustment ................................................ 24
ALTERNATOR AND A/C COMPRESSOR BELT ... 25
POWER STEERING OIL PUMP BELT ................ 25
Changing Engine Coolant ....................................... 25
DRAINING ENGINE COOLANT .......................... 26
REFILLING ENGINE COOLANT ......................... 26
FLUSHING COOLING SYSTEM ......................... 27
Checking Cooling System ...................................... 28
CHECKING COOLING SYSTEM HOSES ........... 28
CHECKING RADIATOR CAP .............................. 28
CHECKING RADIATOR ...................................... 29
CHECKING COOLING SYSTEM FOR LEAKS ... 29
Checking Fuel Lines ............................................... 30
Changing Air Cleaner Filter .................................... 30
VISCOUS PAPER TYPE ..................................... 30
Changing Engine Oil ............................................... 30
Changing Oil Filter .................................................. 31
REMOVAL ........................................................... 31
INSTALLATION ................................................... 31
INSPECTION AFTER INSTALLATION ................ 32
Changing Spark Plug (Platinum-Tipped Type) ....... 32
REMOVAL ........................................................... 32
INSPECTION AFTER REMOVAL ....................... 32
INSTALLATION ................................................... 33
Checking Positive Crankcase Ventilation System ... 33
PCV (POSITIVE CRANKCASE VENTILATION)
VALVE ................................................................. 33
MA-2 PCV VALVE VENTILATION HOSE ...................... 34
Checking EVAP Vapor Lines .................................. 34
CHASSIS AND BODY MAINTENANCE ................... 35
Checking Exhaust System ...................................... 35
Checking A/T Fluid ................................................. 35
Changing A/T Fluid ................................................. 36
Checking CVT Fluid ................................................ 36
Changing CVT Fluid ............................................... 38
Balancing Wheels (Bonding Weight Type) ............. 38
REMOVAL ........................................................... 38
WHEEL BALANCE ADJUSTMENT ..................... 38
Tire Rotation ........................................................... 40
Checking Brake Fluid Level and Leaks .................. 40
Checking Brake Lines and Cables ......................... 40
Changing Brake Fluid ............................................. 40
Checking Disc Brake .............................................. 41
ROTOR ................................................................ 41
CALIPER ............................................................. 41
PAD ..................................................................... 41
Checking Steering Gear and Linkage ..................... 41
STEERING GEAR ............................................... 41
STEERING LINKAGE .......................................... 41
Checking Power Steering Fluid and Lines .............. 42
Axle and Suspension Parts ..................................... 42
Drive Shaft .............................................................. 43
Lubricating Locks, Hinges and Hood Latch ............ 43Checking Seat Belt, Buckles, Retractors, Anchors
and Adjusters .......................................................... 44
Checking Body Corrosion ....................................... 45
HEMMED PANELS .............................................. 45
PANEL JOINT ...................................................... 45
PANEL EDGE ...................................................... 45
PARTS CONTACT ............................................... 45
PROTECTORS .................................................... 45
ANTI-CORROSION MATERIALS ........................ 45
DRAIN HOLES ..................................................... 45
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 46
Standard and Limit .................................................. 46
BELT DEFLECTION (QR20DE) ........................... 46
BELT DEFLECTION (VQ23DE AND VQ35DE) ... 46
ENGINE COOLANT CAPACITY (APPROXI-
MATE) (QR20DE) ................................................ 46
ENGINE COOLANT CAPACITY (APPROXI-
MATE) (VQ23DE AND VQ35DE) ......................... 46
RADIATOR ........................................................... 46
ENGINE OIL CAPACITY (APPROXIMATE)
(QR20DE) ............................................................ 46
ENGINE OIL CAPACITY (APPROXIMATE)
(VQ23DE AND VQ35DE) ..................................... 47
SPARK PLUG (PLATINUM-TIPPED TYPE)
(QR20DE, VQ23DE AND VQ35DE) .................... 47
WHEEL BALANCE .............................................. 47