CVT-1
CVT
C TRANSMISSION/TRANSAXLE
CONTENTS
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SECTION CVT
A
B
CVT
CVT
INDEX FOR DTC ........................................................ 6
Alphabetical Index .................................................... 6
DTC No. Index ......................................................... 7
PRECAUTIONS .......................................................... 8
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 8
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect .......................................... 8
OPERATION PROCEDURE ................................. 8
Precautions for TCM and CVT Assembly Replace-
ment ......................................................................... 9
EEPROM ERASING PATTERNS .......................... 9
METHOD FOR ERASING THE EEPROM IN THE
TCM ...................................................................... 9
METHOD FOR WRITING DATA FROM THE
ROM ASSEMBLY IN THE TRANSAXLE .............. 9
CHECK METHOD ................................................. 9
Removal and Installation Procedure for CVT Unit
Connector ............................................................... 10
REMOVAL ........................................................... 10
INSTALLATION ................................................... 10
Precautions ............................................................. 11
PREPARATION ......................................................... 12
Special Service Tools ............................................. 12
Commercial Service Tools ...................................... 12
CVT FLUID ............................................................... 13
Checking CVT Fluid ............................................... 13
Changing CVT Fluid ............................................... 14
CVT SYSTEM ........................................................... 15
Cross-Sectional View - RE0F09A .......................... 15
Control System ....................................................... 16
Hydraulic Control System ....................................... 17
TCM Function ......................................................... 18
CONTROL SYSTEM OUTLINE .......................... 18
CONTROL SYSTEM DIAGRAM ......................... 18
CAN Communication .............................................. 19
SYSTEM DESCRIPTION .................................... 19
Input/Output Signal of TCM .................................... 19Line Pressure and Secondary Pressure Control .... 20
NORMAL CONTROL .......................................... 20
FEEDBACK CONTROL ...................................... 20
Shift Control ............................................................ 20
“D” POSITION ..................................................... 21
“M” POSITION ..................................................... 21
DOWNHILL ENGINE BRAKE CONTROL (AUTO
ENGINE BRAKE CONTROL) .............................. 21
ACCELERATION CONTROL .............................. 21
Lock-up and Select Control .................................... 21
TORQUE CONVERTER CLUTCH AND SELECT
CONTROL VALVE CONTROL ............................ 22
Control Valve .......................................................... 23
FUNCTION OF CONTROL VALVE ..................... 23
TROUBLE DIAGNOSIS ............................................ 24
DTC Inspection Priority Chart ................................. 24
Fail-safe .................................................................. 24
FAIL-SAFE FUNCTION ....................................... 24
How to Perform Trouble Diagnosis for Quick and
Accurate Repair ...................................................... 25
INTRODUCTION ................................................. 25
WORK FLOW ...................................................... 26
DIAGNOSTIC WORKSHEET .............................. 27
CVT Electrical Parts Location ................................. 30
Circuit Diagram ....................................................... 31
Inspections Before Trouble Diagnosis .................... 32
CVT FLUID CHECK ............................................ 32
STALL TEST ........................................................ 32
LINE PRESSURE TEST ..................................... 33
Road Test ............................................................... 35
DESCRIPTION .................................................... 35
CONSULT-II OPERATION PROCEDURE ........... 35
Check Before Engine Is Started ............................. 37
Check at Idle ........................................................... 37
Cruise Test .............................................................. 38
Vehicle Speed at Which Gear Shifting Occurs ....... 40
TCM Input/Output Signal Reference Values ........... 40
TCM TERMINAL CONNECTOR LAYOUT .......... 40
CVT-5
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TABLE ............................................................... 183
Component Inspection ......................................... 184
SHIFT LOCK SOLENOID ................................. 184
DETENTION SWITCH (FOR KEY) ................... 184
DETENTION SWITCH (FOR SHIFT) ................ 184
KEY LOCK SOLENOID ..................................... 184
IGNITION KNOB SWITCH ................................ 185
STOP LAMP SWITCH ...................................... 185
AIR BREATHER HOSE .......................................... 186
Removal and Installation ...................................... 186
COMPONENTS ................................................ 186
REMOVAL ......................................................... 186
INSTALLATION ................................................. 186
DIFFERENTIAL SIDE OIL SEAL ........................... 187
Removal and Installation ...................................... 187
COMPONENTS ................................................ 187
REMOVAL ......................................................... 187
INSTALLATION ................................................. 188CVT FLUID COOLER SYSTEM ..............................189
CVT Fluid Cooler Removal and Installation ..........189
COMPONENTS .................................................189
REMOVAL .........................................................190
INSTALLATION .................................................192
COMPONENT INSPECTION ............................192
TRANSAXLE ASSEMBLY ......................................193
Removal and Installation ......................................193
COMPONENTS .................................................193
REMOVAL .........................................................194
INSPECTION ....................................................196
INSTALLATION .................................................196
SERVICE DATA AND SPECIFICATIONS (SDS) ....198
General Specifications ..........................................198
Vehicle Speed at Which Gear Shifting Occurs .....198
Stall Speed ...........................................................198
Line Pressure .......................................................198
Solenoid Valves ....................................................198
CVT Fluid Temperature Sensor ............................199
Primary Speed Sensor .........................................199
Secondary Speed Sensor .....................................199
Removal and Installation ......................................199
CVT-8
PRECAUTIONS
PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
BCS001NA
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions Necessary for Steering Wheel Rotation After Battery DisconnectBCS001NB
NOTE:
This Procedure is applied only to models with Intelligent Key system and NVIS/IVIS (NISSAN/INFINITI
VEHICLE IMMOBILIZER SYSTEM - NATS).
Remove and install all control units after disconnecting both battery cables with the ignition knob in the
″LOCK″ position.
Always use CONSULT-II to perform self-diagnosis as a part of each function inspection after finishing
work. If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NVIS/IVIS, an electrically controlled steering lock
mechanism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery power is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated.
4. Perform the necessary repair operation.
5. When the repair work is completed, return the ignition switch to the ″LOCK″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of all control units using CONSULT-II.
CVT-12
PREPARATION
PREPARATIONPFP:00002
Special Service ToolsBCS001FV
Commercial Service ToolsBCS001FW
Tool number
Tool nameDescription
ST2505S001
Oil pressure gauge set
1. ST25051001
Oil pressure gauge
2. ST25052000
Hose
3. ST25053000
Joint pipe
4. ST25054000
Adapter
5. ST25055000
AdapterMeasuring line pressure
ST33400001
Drift
a: 60 mm (2.36 in) dia.
b: 47 mm (1.85 in) dia. Installing differential side oil seal
SCIA3695J
NT086
Tool number
Tool nameDescription
31197CA000
Drive plate location guide
a: 14 mm (0.55 in) dia.Installing transaxle assembly
31093CA000
SlingerRemoving and installing transaxle assembly
31092CA000
SlingerRemoving and installing transaxle assembly
Power toolLoosening nuts and bolts
SCIA2013E
SCIA2014E
SCIA2015E
PBIC0190E
TROUBLE DIAGNOSIS
CVT-25
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CVT
Step Motor
If an unexpected signal is sent from the step motor to the TCM, the step motor coil phases “A” through “D” are
all turned OFF to hold the gear ratio used right before the non-standard condition occurred.
CVT Lock-up Select Solenoid
If an unexpected signal is sent from the solenoid to the TCM, the CVT lock-up select solenoid is turned OFF to
cancel the lock-up.
TCM Power Supply (Memory Back-up)
Transaxle assembly is protected by limiting the engine torque when the memory back-up power supply (for
controlling) from the battery is not supplied to TCM. Normal statues is restored when turning the ignition switch
OFF to ON after the normal power supply.
How to Perform Trouble Diagnosis for Quick and Accurate RepairBCS001GG
INTRODUCTION
The TCM receives a signal from the vehicle speed sensor, PNP
switch and provides shift control or lock-up control via CVT solenoid
valves.
Input and output signals must always be correct and stable in the
operation of the CVT system. The CVT system must be in good
operating condition and be free of valve seizure, solenoid valve mal-
function, etc.
It is much more difficult to diagnose an error that occurs intermit-
tently rather than continuously. Most intermittent errors are caused
by poor electric connections or improper wiring. In this case, careful
checking of suspected circuits may help prevent the replacement of
good parts.
A visual check only may not find the cause of the errors. A road test
with CONSULT-II or a circuit tester connected should be performed.
Follow the CVT-26, "
WORK FLOW" .
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such errors, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A “DIAGNOSTIC WORKSHEET” as
shown on the example (Refer to CVT-27
) should be used.
Start your diagnosis by looking for “conventional” errors first. This will
help troubleshoot driveability errors on an electronically controlled
engine vehicle.
Also check related Service bulletins.
SAT631IB
SAT632I
SEF234G
TROUBLE DIAGNOSIS
CVT-27
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DIAGNOSTIC WORKSHEET
Information from Customer
KEY POINTS
WHAT..... Vehicle & CVT model
WHEN..... Date, Frequencies
WHERE..... Road conditions
HOW..... Operating conditions, Symptoms
Diagnostic Worksheet Chart
Customer name MR/MS Model & Year VIN
Trans. Model Engine Mileage
Malfunction Date Manuf. Date In Service Date
Frequency❏ Continuous❏ Intermittent ( times a day)
Symptoms❏ Vehicle does not move. (❏ Any position❏ Particular position)
❏ No shift
❏ Lock-up malfunction
❏ Shift shock or slip (❏ N → D❏ N → R❏ Lock-up❏ Any drive position)
❏ Noise or vibration
❏ No pattern select
❏ Others
()
1❏ Read the item on cautions concerning fail-safe and understand the customer's complaintCVT-24
2❏ CVT fluid inspection
CVT-32❏ Leak (Repair leak location.)
❏ Sta te
❏ Amount
3❏ Stall test and line pressure test
CVT-32
,
CVT-33
❏ Sta ll tes t
❏ Torque converter one-way clutch
❏ Reverse brake
❏ Forward clutch
❏ Steel belt❏ Engine
❏ Line pressure low
❏ Primary pulley
❏ Secondary pulley
❏ Line pressure inspection - Suspected part:
TROUBLE DIAGNOSIS
CVT-33
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CVT
CAUTION:
Run the engine at idle for at least 1 minute.
10. Repeat steps 6 through 9 with selector lever in “R” position.
Judgement Stall Test
O: Stall speed within standard value position.
H: Stall speed is higher than standard value.
L: Stall speed is lower than standard value.
LINE PRESSURE TEST
Line Pressure Test Port
Line Pressure Test Procedure
1. Inspect the amount of engine oil and replenish if necessary.
2. Drive the car for about 10 minutes to warm it up so that the CVT fluid reaches in the range of 50 to 80°C
(122 to 176°F), then inspect the amount of CVT fluid and replenish if necessary.
NOTE:
The CVT fluid temperature rises in the range of 50 to 80°C (122 to 176°F) during 10 minutes of driv-
ing.
3. After warming up CVT, remove the oil pressure detection plug and install the oil pressure gauge. (Special
service tool: ST2505S001)
CAUTION:
When using the oil pressure gauge, be sure to use the O-ring attached to the oil pressure detec-
tion plug.
4. Securely engage the parking brake so that the tires do not turn.
Selector lever position
Expected problem location
“D” “R”
Stall rotation HO
Forward clutch
OH
Reverse brake
LL
Engine and torque converter one-way clutch
HH
Line pressure low
Primary pulley
Secondary pulley
Steel belt
SCIA1980E
SCIA7463E
CVT-198
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationsBCS001N1
*1: Refer to MA-14, "Fluids and Lubricants" .
Vehicle Speed at Which Gear Shifting OccursBCS001N2
Numerical value data are reference values.
CAUTION:
Lock-up clutch is engaged when vehicle speed is approximately 18 km/h (11 MPH) to 90 km/h (56 MPH).
Stall SpeedBCS001N3
Line PressureBCS001N4
*1 : Reference values
Solenoid ValvesBCS001N5
Applied modelVQ35DE engine
2WD
CVT modelRE0F09A
CVT assembly Model code number 1XD14
Transmission gear ratioD range Variable
Reverse 1.766
Final drive 5.173
Recommended fluid NISSAN CVT Fluid NS-2*1
Fluid capacity 10.2 liter (9 Imp qt)
CAUTION:
Use only Genuine NISSAN CVT Fluid NS-2. Do not mix with other fluid.
Using CVT fluid other than Genuine NISSAN CVT Fluid NS-2 will deteriorate in driveability and CVT durability, and may
damage the CVT, which is not covered by the warranty.
Engine type Throttle position Shift patternEngine speed (rpm)
At 40 km/h (25 MPH) At 60 km/h (37 MPH)
VQ35DE8/8 “D” position 3,100 - 4,200 4,200 - 5,300
2/8 “D” position 1,200 - 2,000 1,300 - 2,100
Stall speed 2,700 - 3,250 rpm
Engine Engine speedLine pressure kPa (bar, kg/cm2 , psi)
“R”, “D” positions
VQ35DEAt idle speed 750 (7.50, 7.65, 108.8)
At stall speed
5,700 (57.00, 58.14, 826.5)*
1
Name Resistance (Approx.) Terminal
Pressure control solenoid valve B (Secondary
pressure solenoid valve)
3 - 9 Ω3
Pressure control solenoid valve A (Line pressure
solenoid valve)2
Torque converter clutch solenoid valve12
Lock-up select solenoid valve 6 - 19 Ω13