Page 1889 of 3189
REPAIR FOR COMPONENT PARTS
AT-433
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
3. Drive and pull out parking rod plate retaining pin.
4. Remove parking rod plate from manual shaft.
5. Draw out parking rod from transmission case.
6. Pull out manual shaft retaining pin.
7. Remove manual shaft and manual plate from transmission case.
8. Remove manual shaft oil seal.
INSPECTION
●Check component parts for wear or damage. Replace if necessary.
INSTALLATION
1. Install manual shaft oil seal.
●Apply ATF to outer surface of oil seal.
AAT534
SAT049F
SAT080D
SAT081D
Page 1926 of 3189
AT-470
[ALL]
REPAIR FOR COMPONENT PARTS
15. Check operation of overrun clutch.
Refer to AT- 4 6 4 , "
Forward and Overrun Clutches" .
Low & Reverse BrakeECS007TI
COMPONENTS
DISASSEMBLY
1. Check operation of low & reverse brake.
a. Apply compressed air to oil hole of transmission case.
b. Check to see that retaining plate moves to snap ring.
c. If retaining plate does not contact snap ring:
●D-ring might be damaged.
●Oil seal might be damaged.
●Fluid might be leaking past piston check ball.
2. Stand transmission case.
3. Remove snap ring.
4. Remove drive plates, driven plates, retaining plate from trans-
mission case.
SAT202D
SAT486JA
SAT230D
SAT231D
Page 1927 of 3189
REPAIR FOR COMPONENT PARTS
AT-471
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
5. Set Tool on spring retainer and remove snap ring while com-
pressing return springs.
●Set Tool directly above return springs.
●Do not expand snap ring excessively.
6. Remove spring retainer and return springs.
●Do not remove return springs from spring retainer.
7. Apply compressed air to oil hole of transmission case while
holding piston.
8. Remove piston from transmission case by turning it.
9. Remove D-ring and oil seal from piston.
AAT687
SAT303E
SAT234D
SAT767G
Page 1928 of 3189
AT-472
[ALL]
REPAIR FOR COMPONENT PARTS
INSPECTION
Low & Reverse Brake Snap Ring, Spring Retainer and Return Springs
●Check for deformation, fatigue or damage.
●If necessary, replace.
●When replacing spring retainer and return springs, replace them as a set.
Low & Reverse Brake Drive Plate
●Check facing for burns, cracks or damage.
●Measure thickness of facing.
●If not within wear limit, replace.
ASSEMBLY
1. Install D-ring and oil seal on piston.
●Take care with the direction of the oil seal.
●Apply ATF to both parts.
2. Stand transmission case.
3. Install piston assembly on transmission case while turning it
slowly.
●Apply ATF to inner surface of transmission case.
4. Install return springs and spring retainer on piston.Thickness of drive plate:
Standard value 2.0 mm (0.079 in)
Wear limit 1.8 mm (0.071 in)
SAT162D
SAT235DA
SAT239D
SAT241D
Page 1939 of 3189
REPAIR FOR COMPONENT PARTS
AT-483
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
Band Servo Piston AssemblyECS007TL
COMPONENT
DISASSEMBLY
1. Remove band servo piston snap ring.
2. Apply compressed air to oil hole in transmission case to remove
OD servo piston retainer and band servo piston assembly.
●Hold band servo piston assembly with a rag or nylon
waste.
3. Apply compressed air to oil hole in OD servo piston retainer to
remove O/D servo piston from retainer.
●Hold OD band servo piston while applying compressed
air.
SAT098K
SAT288D
SAT289D
SAT290DB
Page 1949 of 3189
ASSEMBLY
AT-493
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
ASSEMBLYPFP:00000
Assembly (1)ECS007TN
1. Install revolution sensor onto transmission case.
Always use new sealing parts.
2. Install differential side oil seals on transmission case and con-
verter housing, so that “A” and “B” are with in specification.
Unit: mm (in)
3. Install parking actuator support to transmission case.
●Pay attention to direction of parking actuator support.
4. Install parking pawl on transmission case and fix it with parking
shaft.
AAT695
AB
5.5 - 6.5 (0.217 - 0.256)−0.5 to 0.5 (−0.020 to 0.020)
MCIB9018E
SAT328D
SAT329D
Page 1960 of 3189
AT-504
[ALL]
ASSEMBLY
21. Remove paper rolled around input shaft.
22. Install reverse clutch assembly.
●Align teeth of high clutch drive plates before installing.
23. Install reverse clutch assembly.
●Align teeth of high clutch drive plates before installing.
Adjustment (2)ECS007TQ
When any parts listed below are replaced, adjust total end play and reverse clutch end play.
TOTAL END PLAY
●Measure clearance between reverse clutch drum and needle
bearing for oil pump cover.
●Select proper thickness of bearing race so that end play is within
specifications.
SAT372D
SAT373D
Part name Total end playReverse clutch end
play
Transmission case●●
Overrun clutch hub●●
Rear internal gear●●
Rear planetary carrier●●
Rear sun gear●●
Front planetary carrier●●
Front sun gear●●
High clutch hub●●
High clutch drum●●
Oil pump cover●●
Reverse clutch drum —●
SAT374D
Page 1961 of 3189
ASSEMBLY
AT-505
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
1. Measure dimensions “K” and “L” and then calculate dimension
“J”.
a. Measure dimension “K”.
b. Measure dimension “L”.
c. Calculate dimension “J”.
2. Measure dimension “M”.
a. Place bearing race and needle bearing on oil pump assembly.
b. Measure dimension “M”.
SAT375D
SAT376D
“J”: Distance between oil pump fitting surface of
transmission case and needle bearing mating surface
of high clutch drum.
J = K – L
SAT377D
SAT378D
“M”: Distance between transmission case fitting surface
of oil pump cover and needle bearing on oil pump cover.
“M
1 ”: Indication of gauge.
SAT379D