
SST868C
16. Install boot bands.
Securely install boot band to boot groove and clinch the root
section of the trapezoidal area.
Make sure that there is a clearance of 3.5 mm (0.138 in) or less
at the clinched section of the boot band. Refer to the Figure at
left.
SST869C
After installing gear in vehicle, make sure that the clinched
section of boot band is positioned toward the rear of vehicle (to
prevent interference with adjacent parts).
SST719C
AdjustmentNJST0026Adjust pinion rotating torque as follows:
1. Set rack to the neutral position without fluid in the gear.
2. Coat the adjusting screw with locking sealant and screw it in.
3. Lightly tighten lock nut.
4. Tighten adjusting screw to a torque of 4.9 to 5.9 N·m (50 to 60
kg-cm, 43 to 52 in-lb).
5. Loosen adjusting screw, then retighten it to 0.2 N·m (2 kg-cm,
1.7 in-lb).
SST862CB
6. Move rack over its entire stroke several times.
7. Measure pinion rotating torque within the range of 180° from
neutral position.
Stop the gear at the point of maximum torque.
8. Loosen adjusting screw, then retighten it to 4.9 N·m (50 kg-cm,
43 in-lb).
9. Loosen adjusting screw by 50° to 70°.
SST713C
10. Prevent adjusting screw from turning, and tighten lock nut to
specified torque.
POWER STEERING GEAR AND LINKAGE
Assembly (Cont’d)
ST-22

SST090B
11. Check rack sliding force on vehicle as follows:
a. Install steering gear onto vehicle, but do not connect tie-rod to
knuckle arm.
b. Connect all piping and fill with steering fluid.
c. Start engine and bleed air completely.
d. Disconnect steering column lower joint from the gear.
e. Keep engine at idle and make sure steering fluid has reached
normal operating temperature.
f. Pull tie-rod slowly to move it from neutral position to±11 . 5 m m
(±0.453 in) at speed of 3.5 mm (0.138 in)/s. Check that rack
sliding force is within specification.
Average rack sliding force:
132 - 308 N (13.5 - 31.4 kg, 30 - 69 lb)
Maximum force deviation:
176 N (17.9 kg, 39 lb)
12. If rack sliding force is not within specification, readjust by
repeating adjustment procedure from the beginning.
13. If rack sliding force is still out of specification after
readjustment, gear assembly needs to be replaced.
GI
MA
EM
LC
EC
FE
CL
MT
AT
AX
SU
BR
RS
BT
HA
SC
EL
IDX
POWER STEERING GEAR AND LINKAGE
Adjustment (Cont’d)
ST-23

Steering Gear and LinkageNJST0035
Applied modelQG engine YD engine
Steering gear typePR25T
Tie-rod outer ball jointSwinging force at cotter pin hole: “A” N (kg, lb) 64.6 - 65.0 (6.59 - 6.63, 14.52 - 14.61)
Rotating torque: “B” N·m (kg-cm, in-lb) 0.29 - 2.94 (3.0 - 30.0, 2.6 - 26.0)
Axial end play: “C” mm (in) 0 (0)
Tie-rod inner ball jointSwinging force*: “A” N (kg, lb) 1.61 - 12.9 (0.164 - 1.32, 0.36 - 2.90)
Axial end play: “C” mm (in) 0 (0)
Tie-rod standard length “L” mm (in) 132 (5.20) 136 (5.35)
SST867C
Rack stroke “S” mm (in)65.0 (2.559)
SST086BA
Power SteeringNJST0036
Steering gear typePR25T
Rack sliding
force N (kg, lb)
Under normal oper-
ating oil pressureRange within±11.5 mm (±0.453 in)
from the neutral position at rack
speed of 3.5 mm (0.138 in)/sAverage force 132 - 308 (13.5 - 31.4, 30 - 69)
Maximum force deviation 176 (17.9, 39)
Except for the above rangeMaximum sliding force —
Maximum force deviation —
Steering wheel turning force
(Measured at one full turn from the neutral position) N (kg, lb)39(4,9)orless
Fluid capacity (Approximate)(Imp qt)1.0 (7/8)
Oil pump maximum pressure kPa (bar, kg/cm
2, psi)QG15, 18 engines 8,600 - 9,200 (86.0 - 92.0, 87.72 - 93.84, 1,247 - 1,334)
YD22 engine 8,800 - 9,400 (88.0 - 94.0, 88.7 - 95.8, 1,261 - 1,362)
SERVICE DATA AND SPECIFICATIONS (SDS)
Steering Gear and Linkage
ST-30

A
A/C air flow (manual A/C) ..............................HA-19
A/C air flow <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110024> TC-27
A/C component layout (manual A/C) .............HA-17
A/C compressor clutch removal and
installation (manual A/C).............................HA-82
A/C compressor clutch removal and
installation ...............................................ATC-139
A/C compressor precaution (manual
A/C) <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011001100110011[....HA-5
A/C compressor precaution ............................ATC-7
A/C compressor special service tool
(manual A/C) .................................................HA-9
A/C compressor special service tool ............ATC-11
A/C control linkage adjustment (manual
A/C) <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011001100110011[..HA-42
A/C control operation (manual A/C) ...............HA-18
A/C diagnostic work flow (manual A/C)..........HA-34
A/C evaporator (manual A/C) .........................HA-87
A/C HFC134a (R134a) system precau-
tion (manual A/C) ..........................................HA-2
A/C HFC134a (R134a) system
precaution <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110024> TC-4
A/C HFC134a (R134a) system service
procedure (manual A/C) .............................HA-77
A/C HFC134a (R134a) system service
procedure ................................................ATC-133
A/C HFC134a (R134a) system service
tools (manual A/C) ......................................HA-10
A/C HFC134a (R134a) system service
tools<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011001100110011[.ATC-11
A/C HFC134a system service equip-
ment precaution (manual A/C)......................HA-6
A/C HFC134a system service equip-
ment precaution ..........................................ATC-7
A/C lubricant (R134a) (manual A/C) ..............HA-79
A/C lubricant (R134a) ...................................ATC-20
A/C lubrication oil .......................................ATC-150
A/C operational check (manual A/C)..............HA-35
A/C operational check ..................................ATC-51
A/C performance chart (manual A/C).............HA-69
A/C performance test diagnoses
(manual A/C) ...............................................HA-67
A/C performance test diagnoses ..................ATC-89
A/C relay (manual A/C) ..................................HA-65
A/C reray <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110024[TC-85
A/C self-diagnoses (auto A/C) ......................ATC-42
A/C service data specification (manual
A/C) <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011001100110011[..HA-96
A/C service data specification ....................ATC-150
A/C switch (manual A/C) ................................HA-65
A/C system description (auto A/C) ...............ATC-22
A/C trouble diagnoses (auto A/C) ................ATC-29
A/C, A - Wiring diagram................................ATC-33
A/C, M - Wiring diagram (manual A/C) ..........HA-25
A/CCUT - Wiring diagram (YD engine) ........EC-212
A/T - Wiring diagram - AT - FTS ...................AT-120
A/T - Wiring diagram - AT - MAIN .................AT-341A/T - Wiring diagram - AT - PNP/SW ............AT-114
A/T - Wiring diagram - AT -
VSS A/T........................................AT-127, AT-346
A/T fluid checking ............................................AT-13
A/T fluid replacement ......................................AT-13
A/T fluid temperature sensor.........................AT-123
A/T shift lock system - Wiring diagram .........AT-400
A/T shift lock system .....................................AT-399
A/T trouble diagnoses ........................AT-56, AT-256
A/T Wiring diagram - AT -
ENG SS........................................AT-131, AT-386
A/T Wiring diagram AT - 1ST ........................AT-137
A/T Wiring diagram AT - 2ND .......................AT-143
A/T Wiring diagram AT - 3RD .......................AT-149
A/T Wiring diagram AT - 4TH ........................AT-155
A/T Wiring diagram AT - BA/FTS.....AT-198, AT-380
A/T Wiring diagram AT - LPSV ........AT-167, AT-391
A/T Wiring diagram AT - OVRCSV ..AT-190, AT-370
A/T Wiring diagram AT - SSV/A.......AT-174, AT-360
A/T Wiring diagram AT - SSV/B.......AT-179, AT-365
A/T Wiring diagram AT - TCV ..........AT-162, AT-375
A/T Wiring diagram AT - TPS ..........AT-185, AT-355
A/T Wiring diagrawm AT -
VSSMTR ......................................AT-204, AT-351
ABS (anti-lock brake system).........................BR-45
ABS - Wiring diagram ....................................BR-50
ABS sensor rotor ............................................AX-24
Accelerator control system .........................FE-3, 14
Accelerator pedal position (APP) sen-
sor (QG engine) ..........EC-212, EC-219, EC-346,
EC-538, EC-545, EC-619
Accelerator pedal released position
learning (QG engine)....................EC-31, EC-426
Accelerator position sensor
(YD engine).................................................EC-89
Air bag disposal..............................................RS-35
Air bag precautions ...........................................GI-3
Air bag <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011[...RS-20
Air bleeding (hydraulic clutch) ........................CL-10
Air bleeding for brake system ..........................BR-8
Air cleaner and air duct (QG engine) ............EM-14
Air cleaner filter (QG engine).........................EM-14
Air conditioner cut control
(QG engine)..................................EC-26, EC-421
Air conditioner cut control (YD engine) ..........EC-19
Air flow meter - See Mass air flow sen-
sor (QG engine) .........................EC-135, EC-497
Air flow meter - See Mass air flow sen-
sor (YD engine) ..........................................EC-78
Air mix door control linkage adjustment
(manual A/C) ...............................................HA-44
Air mix door control linkage
adjustment ................................ATC-65, ATC-127
Air mix. door motor.......................ATC-63, ATC-127
Air spoiler, rear................................................BT-47
Alternator <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011[...SC-30
Ambient sensor...........ATC-101, ATC-103, ATC-116
Angular tightening application
(QG engine)..................................................EM-3
Angular tightening application
(YD engine) ..................................................EM-3
ALPHABETICAL INDEX
IDX-2

Antenna - See Power antenna .....................EL-214
Anti-lock brake system - See ABS .................BR-45
Anti-lock brake system - Wiring
diagram <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110025[R-50
APPS1 - Wiring diagram
(QG engine)................................EC-221, EC-547
APPS2 - Wiring diagram
(QG engine)................................EC-348, EC-621
APPS3 - Wiring diagram
(QG engine)................................EC-214, EC-540
APS - Wiring diagram (YD engine) ................EC-89
Audio and A/C control removal and
installation - See Instrument panel .............BT-25
Audio <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011001100110011[...EL-192
Auto air conditioner - Wiring diagram ..........ATC-33
Automatic amplifier .........................ATC-40, ATC-55
Automatic transaxle number............................GI-42
B
Back-up lamp switch (M/T) ............................MT-21
Back-up lamp <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
28002f[-60
Ball joint (front) ...............................................SU-13
Basic inspection (QG engine) ..........EC-65, EC-444
Basic inspection (YD engine) .........................EC-48
Battery <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011[......SC-3
Baulk ring (M/T) .................................MT-31, 55, 93
Blower motor (manual A/C) ............................HA-51
Blower motor ..................ATC-69, ATC-74, ATC-121
Blower resistor (manual A/C) .........................HA-51
Blower unit (manual A/C) ...............................HA-89
Blower unit <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
24> 7 C-120
Board-on lift <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11[..GI-45
Body alignment ...............................................BT-74
Brake booster .................................................BR-20
Brake fluid change ...........................................BR-7
Brake fluid level and line check .......................BR-7
Brake hydraulic line ..........................................BR-9
Brake master cylinder ....................................BR-14
Brake pedal <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110025[R-12
Brake switch (QG engine) .............EC-361, EC-630
BRK/SW - Wiring diagram
(QG engine)................................EC-362, EC-631
Bulb specifications ........................................EL-598
Bumper, front <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11[.BT-7
Bumper, rear <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110025[T- 1 0
C
Camshaft (QG engine)...................................EM-32
Camshaft inspection (YD engine) ..................EM-49
Camshaft position sensor (PHASE)
(QG engine)................................EC-241, EC-563
CAN (Controller Area Network)........AT-110, AT-306
CAN (Controller Area Network) ....EL-509, 512, 530
CAN - Wiring diagram
(QG engine) ................................EC-118, EC-495
CAN - Wiring diagram ..........................EL-513, 531CAN communication
(QG engine) .....EC-117, EC-494, AT-110, AT-306
CAN communication .....................EL-509, 512, 530
Canister-See EVAP canister
(QG engine)................................EC-402, EC-721
CHARGE - Wiring diagram ............................SC-28
Charging system ............................................SC-27
CHIME - Wiring diagram...............................EL-139
CIGAR - Wiring diagram ...............................EL-171
Cigarette lighter.............................................EL-171
Circuit breaker.................................................EL-23
CKPS - Wiring diagram (YD engine) .............EC-99
Closed loop control (QG engine) .....EC-24, EC-419
Clutch cover <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[CL-22
Clutch disc <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011[.CL-22
Clutch master cylinder ....................................CL-11
Clutch operating cylinder ................................CL-14
Clutch pedal <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[CL-10
Clutch release bearing .............................CL-17, 20
Clutch release mechanism .......................CL-17, 20
Clutch withdrawal lever ............................CL-17, 20
Coil spring (front)..............................................SU-9
Coil spring (rear) ............................................SU-21
Collision diagnosis..........................................RS-71
Combination lamp, rear, removal and
installation <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11[BT-47
Combination meter removal and instal-
lation - See Instrument panel ......................BT-25
Combination meter ........................................EL-110
Combination switch .........................................EL-39
Component Location (auto A/C) ...................ATC-30
Component Location (manual A/C) ................HA-21
Compression pressure (QG engine)..............EM-57
Compression pressure (YD engine) ................EM-9
Compressor clutch removal and instal-
lation (manual A/C) .....................................HA-82
Compressor clutch removal and
installation ...............................................ATC-139
Compressor precaution (manual A/C)..............HA-5
Compressor special service tool
(manual A/C) .................................................HA-9
Compressor special service tool ..................ATC-11
Condenser <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
24> 7 &