2003 MITSUBISHI SHOGUN 4WD

CAUTION
[For super select 4WD II]
When you are going to tow another
vehicle, move the transfer shift lever
to“4H”position.
Selecting“2H”drive may increase
the differential oil temperature, result-
ing in possible damage to the driv-
ing system.
Further, the drive train will be sub-
jected to excessive loading possi-
bly leading to oil leakage, component
seizure, or other serious faults.
NOTE
Your vehicle should only be used to tow
another vehicle if the weight of the other
vehicle is less than your vehicle.
Engine overheating
EN26AAY
If the water temperature gauge indication
remains in the overheating zone for a long
time, the engine may be overheating. If this
occurs, take the following corrective
measures:
1. Stop the vehicle in a safe place.
N26A208A
2. With the engine still running, raise the
bonnet to ventilate the engine compart-
ment.
A- Radiator cap
B- Radiator fan
C- Reserve tank
NOTE
Confirm that the radiator fan is turning. If
the fan is not turning, stop the engine
immediately and contact an authorized
MITSUBISHI dealer for assistance.
For emergencies
8-21
Div:
Out put date:

M40A045A
CAUTION
(1) If the tyres have arrows (A) indi-
cating the correct direction of
rotation, swap the front and rear
tyres on the left-hand side of the
vehicle and the front and rear
tyres on the right-hand side of
the vehicle separately. Keep
each tyre on its original side of
the vehicle. When fitting the
tyres, make sure the arrows
point in the direction in which
the wheels will turn when the
vehicle moves forward. Any tyre
whose arrow points in the wrong
direction will not perform to its
full potential.
(2) Avoid the combined use of dif-
ferent types of tyres.
This can affect driving safety.
Snow tyres
EL12A-DC
The use of snow tyres is recommended for
driving on snow and ice. To preserve driv-
ing stability, mount snow tyres of the same
size and tread pattern on all four wheels.
Snow tyres worn more than 50% are no
longer suitable for use as snow tyres.
Snow tyres which do not meet specifica-
tions must not be used.
CAUTION
Observe permissible maximum
speed for your snow tyres and the
legal speed limit.
NOTE
(1) The laws and regulations concerning
snow tyres (driving speed, required
use, type, etc.) vary. Find out and fol-
low the laws and regulations in driv-
ing area.
(2) If flange nuts are used on your vehicle,
change to tapered nuts when steel
wheels are used.
Tyre chains
EL23AOI
On 4WD vehicles in which the driving
power is distributed preferentially the rear
wheels, ensure that the tyre chains are fit-
ted on the rear.
Use only tyre chains which are designed for
use with the tyres mounted on the vehicle:
use of the incorrect size or type of chain
could result in damage to the vehicle body.
Before fitting tyre chains, please consult
your authorized MITSUBISHI dealer. The
maximum chain height is as follows.
Tyre size Wheel size Max. chain height
235/80R16
109S16×6JJ 22 mm
265/70R16
112H16×7JJ 22 mm
265/70R16
112S16×7JJ 22 mm
The speed limit for tyre chain is 50 km/h
(31 mph) and remove the tyre chains as
soon as possible on snow free roads.
WARNING
DO NOT use a jack when fitting the
chains, as the tyres may slip on the
icy road causing the vehicle to slip
off the jack.
Maintenance
9-16Div:
Out put date:

CAUTION
(1) If your vehicle is equipped with
anti-lock brake system (ABS), in
order to ensure that the anti-lock
brake system (ABS) will oper-
ate correctly in situations where
tyre chains have been fitted,
drive in“4H”or“4L”for part
time 4WD, or in“4H”,“4HLc”or
“4LLc”for super select 4WD.
(2) Practice fitting the chains before
you need them. Don’t expect
help from other people in the
cold.
(3) Choose a clear straight stretch of
road where you can pull off and
still be seen while you are fit-
ting the chains.
(4) Do not fit chains before you need
them. This will wear out your
tyres and the road surface.
(5) After driving around 100-300
metres, stop and retighten the
chains.
(6) Care should be taken with
extremes of steering lock to pre-
vent possible contact between
the chains and the vehicle body.
(7) Drive carefully and do not
exceed 50 km/h (31 mph).
Remember, fitting chains is not
going to stop accidents from
happening.
CAUTION
( 8) When tyre chains are installed,
take care that they do not dam-
age the disc wheel or body.
( 9) An aluminium wheel can be
damaged by a tyre chain while
driving. When fitting a tyre
chain on an aluminium wheel,
take care that no part of the
chain and fitting can be
brought into contact with the
wheel disc.
(10) When installing or removing a
tyre chain, take care that hands
and other parts of your body
are not injured by the sharp
edges of the vehicle body.
(11) Install the chains only on the
rear tyres and tighten them as
tightly as possible with the
ends securely fastened.
NOTE
The laws and regulations concerning the
use of tyre chains vary. Find out and fol-
low the laws and regulations in your driv-
ing area.
In most countries, it is prohibited by law to
use tyre chains on roads without snow.
Fuel, engine coolant, oil and
exhaust gas leakage
EM14A-BD
Look under the body of your vehicle to
check for fuel, engine coolant, oil and
exhaust gas leaks.
WARNING
If you see a suspicious fuel leak or if
you smell fuel, do not operate the
vehicle; call your authorized MITSUB-
ISHI dealer for assistance.
Maintenance
9-17
Div:
Out put date:

Engine
EP01EOEa
ItemDiesel-powered vehicles
Petrol-powered vehicles
3500 models
2500 models 3200 models
Engine typeFour-cylinder, in line, water-cooled
four-cycle, overhead camshaft
with inter cooler turbo chargerFour-cylinder, in line, water-cooled
four-cycle, double overhead camshaft
with inter cooler turbo chargerSix-cylinder, 60°V, water-cooled
four-cycle, double overhead camshaft
Engine model
Total displacement
Bore
Stroke
Compression ratio4D56
2, 477 cc
91.1 mm
95.0 mm
21.0 : 14M41
3, 200 cc
98.5 mm
105.0 mm
17.0 : 16G74
3, 497 cc
93.0 mm
85.8 mm
10.4 : 1
Valve clearanceIntake 0.25 mm 0.1 mm Automatically
Exhaust 0.25 mm 0.15 mm Automatically
Firing order−−1-2-3-4-5-6
Maximum output 85 kW/4, 000r/min 118*
1, 121*
2kW/3, 800r/min 149 kW/5, 000 r/min
Maximum torque 240 Nm/2, 000r/min 373 Nm/2, 000r/min 318 Nm/4, 000 r/min
*
1: Vehicles to comply with the Euro 3 regulation
*2: Vehicles to comply with the Euro 2 regulationTransmission
EP01FOE
ItemM/T
A/T
2500 models 3200 models 3500 models
Gear ratio1st
2nd
3rd
4th
5th
Reverse3.918*
1, 3.952*
2
2.261*
1, 2.238*
2
1.395*
1, 1.398*
2
1.000
0.829*1, 0.819*
2
3.925*
1, 3.553*
2
4.234
2.238
1.398
1.000
0.760
3.5534.234
2.238
1.398
1.000
0.819
3.5533.789
2.057
1.421
1.000
0.731
3.865
Transfer gear ratioHigh
Low1.000
1.925*
1, 1.900*
2
1.000
1.900
*
1: Part time 4WD models
*2: Super select 4WD II models
Specifications
10-9
Div:
Out put date:

N o . Item Quantity Recommended libricants
5 Washer fluidFront 6.0 litres
−
Rear 1.4 litres
6 Power steering fluid 1.0 litre ATF DEXRON III or DEXRON II
7 Engine coolantWithout rear heater/
rear air conditioning9.0 litres
DIA QUEEN SUPER LONG LIFE COOLANT or equivalent
(Includes 0.65 litre in the reserve tank)
With rear heater/
rear air conditioning10.5 litres
8Manual transmis-
sion oilSuper select 4WD models 3.2 litres
Gear oil API classification GL-4 SAE 75W-85W or 75W-90 Part-time 4WD models 5.1 litres
9 Transfer oilSuper select 4WD models 2.8 litres
Part-time 4WD models 2.5 litres
10 Differential oilFront 1.15 litresHypoid gear oil API classification GL-5 or higher
Above 10°C SAE 90
Below 10°C SAE 80W Rear 1.6 litres
11Refrigerant
(air conditioning)Without rear air conditioning 480-520g
HFC-134a
With rear air conditioning 760-800g
NOTE
Points requiring routine inspection or replenishment such as the engine oil, coolant, brake fluid are marked white for easy identification.
Specifications
10-17
Div:
Out put date:

Accessory boxes ................................................ 6-62
Accessory socket ............................................... 6-61
Additional equipment ......................................... 9-21
Air purifier ........................................................... 6-55
Antenna .............................................................. 6-35
Anti-lock brake system (ABS) ............................ 5-45
Armrest .............................................................. 3-13
Ashtray ............................................................... 6-60
Audio system anti-theft feature ......................... 6-32
Automatic air conditioning .................................. 6-43
Automatic transmission fluid ................................ 9-4
Automatic transmissionINVECS-II Sport Mode 5A/T(Intelligent & Innovative
Vehicle Electronic Control SystemII ) ........... 5-17
Auto-speed (cruise) control ................................ 5-53
Backdoor ............................................................ 2-10
Battery ................................................................. 9-6
Bleeding the fuel system (diesel-powered vehicles only) ..................... 8-23
Bonnet .................................................................. 2-9
Brake fluid ............................................................ 9-8
Brake pedal free play ......................................... 9-18
Braking ............................................................... 5-44
Capacities ........................................................ 10-16
Catalytic converter ............................................... 5-6
Cautions on handling of 4WD vehicles .............. 5-42
CD (Compact-Disc) player ................................. 6-30
Central door locks ................................................ 2-8
Changing a fuse ................................................. 8-33
Chassis number ................................................. 10-2
“Child-protection” rear doors (5-door models) ..... 2-6
Child restraint ..................................................... 3-33
Cigarette lighter .................................................. 6-59
Cleaning the inside of your vehicle ...................... 7-2
Cleaning the outside of your vehicle .................... 7-4
Clutch fluid ......................................................... 9-10
Clutch pedal free play ........................................ 9-18
Combination head lamps, dipper and turn signal switch ................................................... 4-14
Correct 4-wheel drive operation ......................... 5-38
Cup tray ............................................................. 6-65 Dimensions ........................................................ 10-6
Doors ................................................................... 2-4
Driving and alcohol ............................................ 1-13
Economical driving ............................................... 5-7
Electric remote-controlled outside
rear-view mirrors ............................................ 5-51
Electric window control ...................................... 2-12
Electrical system .............................................. 10-10
Electronic immobilizer (Anti-theft starting system) ............................... 2-2
Emergency starting ............................................ 8-25
Engine ................................................................ 10-9
Engine coolant ..................................................... 9-5
Engine number ................................................... 10-2
Engine oil ............................................................. 9-2
Engine overheating ............................................ 8-21
Exterior and interior lamp operation ................... 9-18
Front fog lamp switch ......................................... 4-22
Front heater/ Manual air conditioning .................................. 6-36
Front seat ............................................................. 3-6
Fuel consumption ............................................. 10-12
Fuel gauge ........................................................... 4-4
Fuel, engine coolant, oil and exhaust gas leakage ......................... 9-17
Fuses ................................................................. 8-28
Genuine parts .................................................... 1-12
Glove box ........................................................... 6-63
Handling of cassette tapes ................................ 6-33
Hazard warning flasher switch ........................... 4-20
Headlamp levelling switch ................................. 4-16
Headlamps washer switch ................................. 4-19
Head restraints ................................................... 3-28
Heated seats ...................................................... 3-10
Hinges and latches lubrication ........................... 9-19
Horn switch ........................................................ 4-24
How to set a CD autochanger ........................... 6-31 If a tyre is punctured .......................................... 8-13
If the vehicle breaks down ................................... 8-2
Ignition switch ..................................................... 5-11
Indication and warning lamps .............................. 4-6
Inside rear-view mirror ....................................... 5-50
Installation of accessories .................................. 1-10
Installation position for warning triangle ............. 6-67
Instruments .......................................................... 4-2
Jack and jack handle ........................................... 8-5
Jacking up the vehicle ......................................... 8-8
Keyless entry system ........................................... 2-5
Keys ..................................................................... 2-2
Limited-slip differential ....................................... 5-48
Luggage compartment lamp .............................. 4-26
Luggage floor box .............................................. 6-66
Making a flat seat ............................................... 3-26
Making a luggage area ...................................... 3-14
Manual outside rear-view mirrors ...................... 5-51
Manual transmission .......................................... 5-15
Meter, gauge and indication/
warning lamp operation .................................. 9-18
MITSUBISHI active stability & traction control system (M-ASTC) .................. 5-57
Modifications/alterations to the electric or fuel systems ................................... 1-11
Multi centre display ............................................ 4-27
Notes regarding diesel fuel .............................. 10-14
Odometer/Tripmeter ............................................. 4-3
Operation under adverse driving conditions ......................................................... 8-2
Other specifications .......................................... 10-11
Outside rear-view mirror .................................... 5-50
Alphabetical index
1
0-18Div:
Out put date:

Parking ............................................................... 5-43
Parking brake ..................................................... 5-42
Parking brake lever stroke ................................. 9-19
Part time 4WD ................................................... 5-24
Performance ...................................................... 10-7
Power steering fluid ............................................. 9-9
Power steering system ...................................... 5-49
Pregnant women restraint .................................. 3-41
Rear differential lock .......................................... 5-34
Rear fog lamp switch ......................................... 4-22
Rear heater/Rear air conditioning ...................... 6-52
Rear seat (3-door models)/Second seat (5-door models) ......................... 3-12
Rear shelf (3-door models) ................................ 6-69
Rear side/quarter window .................................. 2-15
Rear window demister switch ............................ 4-21
Rear window wiper and washer switch .............. 4-19
Removal of water from the fuel filter (diesel- powered vehicles only) ...................... 8-24
Replacement of lamp bulbs ............................... 8-34
Rheostat (meter illumination control) ................. 4-23
Roof carrier precaution ....................................... 1-11
Room lamps ....................................................... 4-24
Running-in recommendations .............................. 5-2
RV meter ............................................................ 4-40
Safe driving techniques ..................................... 1-13
Seat adjustment ................................................... 3-3
Seat arrangement ................................................ 3-3
Seat belt inspection ........................................... 3-41
Seat belts ........................................................... 3-30
Side box ............................................................. 6-67
Snow tyres ......................................................... 9-16
Spare wheel ....................................................... 8-11
Speedometer ....................................................... 4-2
Starting ............................................................... 5-12
Steering wheel height adjustment ...................... 5-49
Sun visors .......................................................... 6-56
Sunroof .............................................................. 2-15
Super select 4WD II (SS4 II) ............................. 5-28
Supplemental restraint system (SRS)-air bag ... 3-42 Tachometer .......................................................... 4-3
Third seat (5-door models) ................................ 3-14
Tools and jack ...................................................... 8-3
Towing ................................................................ 8-17
Trailer towing ....................................................... 5-8
Transmission ...................................................... 10-9
Tyre chains ......................................................... 9-16
Tyre inflation pressure ....................................... 9-14
Tyre rotation ....................................................... 9-15
Tyres and wheels ............................................. 10-10
UKW/MW/LW electronic tuning radio
with CD player ................................................ 6-17
UKW/MW/LW electronic tuning radio with tape player ................................................ 6-2
Used engine oils safety instructions .................. 1-13
Vanity mirror ....................................................... 6-58
Vehicle identification number plate (RHD vehicles only) ....................................... 10-3
Vehicle information code plate ........................... 10-3
Ventilation slots .................................................. 9-21
Ventilators .......................................................... 6-35
Washer fluid ....................................................... 9-11
Water temperature gauge .................................... 4-5
Weatherstripping ................................................ 9-21
Weight ................................................................ 10-7
Wheel condition ................................................. 9-12
Windscreen wiper and washer switch ................ 4-17
Wiper blades ............................................... 7-7, 9-19
Wiper deicer switch ........................................... 4-24
Alphabetical index
10 -19
Div:
Out put date: