Page 3511 of 4500
Fig. 227: Mounting Hexagon Wrench Head Portion Of Camshaft In A Vise
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
d. Using SST, align the holes of the driven main gear and sub gear by turning the sub gear clockwise.
Temporarily install a service bolt.
SST 09960-10010 (09962-01000, 09963-00500)
e. Ali
gn the gear teeth of the driven main gear and sub gear, and tighten the service bolt.
Page 3526 of 4500
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56004c0057004c00520051[
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
3.PISTON & VALVE BREAK PREVENT WORK
a. Turn the crankshaft timing pulley counterclockwise by 45° and match the cut part with the
illustrated position.
Page 3536 of 4500
Fig. 252: Removing Service Bolt Using SST
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Using SST, turn the sub gear clockwise and remove the service bolt.
SST 09960-10010 (09962-01000, 09963-00500)
Page 3542 of 4500
Fig. 258: Inserting Oil Seal Into Camshaft Timing Tube
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
d. Using SST, align the holes of the driven main gear and sub gear by turning the sub gear clockwise,
and temporarily install a service bolt.
SST 09960-10010 (09962-01000, 09963-00500)
e. Ali
gn the gear teeth of the driven main gear and sub gear, and tighten the service bolt.
Page 3561 of 4500
Fig. 277: Identifying Cylinder Head Sub-Assy
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
17.INSTALL CYLINDER HEAD GASKET
a.Place a new cylinder head gasket in position on the cylinder block.
b. The rear side of the cylinder head gasket has marks so that the RH and LH banks can be
distinguished. A "3R" mark is on the RH bank's gasket.
Page 3562 of 4500
Fig. 278: Tightening Cylinder Head Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
18.INSTALL CYLINDER HEAD SUB-ASSY
a. Check that the cut part of the crankshaft timing pulley is in the position shown in the illustration,
and that the piston is below the TDC of compression.
b. Install the cylinder head together with the manifold RH to the cylinder block.
c. Apply a light coat of engine oil on the threads and under the head of the cylinder head bolts.
d. Put the washer on the bolt, and insert the bolt with washer into the cylinder head.
Page 3575 of 4500
Fig. 291: Removing Cylinder Head Gasket No.2
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
17.INSTALL CYLINDER HEAD GASKET NO.2
a. Place a new cylinder head gasket in position on the cylinder block.
b. The rear side of the cylinder head gasket has marks so that the RH and LH banks can be
distinguished. A "3L" mark is on the LH bank's gasket.
18.INSTALL CYLINDER HEAD LH
a. Check that the cut part of the crankshaft timing pulley is in the position shown in the illustration,
and that the piston is below the TDC of compression.
b. Install the cylinder head together with the manifold RH to the cylinder block.
c. Apply a light coat of engine oil on the threads and under the head of the cylinder head bolts.
d. Put the washer on the bolt, and insert the bolt with washer into the c
ylinder head.
Page 3599 of 4500
Fig. 315: Removing Oil Seal Using Needle-Nose Pliers
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
5.INSPECT CYLINDER HEAD SUB-ASSY
a. Clean the cylinder head.
1. Using a gasket scraper, remove all the gasket material from the cylinder block contact
surface.