2003 Hyundai Terracan Owner's Manual

EMISSION CONTROL SYSTEMS
7-2
Purge Control Solenoid Valve
The purge control solenoid valve is controlled
by the ECU; when the engine coolant tempera- ture is low, and during idling, it closes, so thatevaporated fuel is not taken into the surge tank.After engine warm-up, during ordinary driving, itopens to introduce evaporated fuel to the surgetank. misfire and result in excessive loading of thecatalytic converter.
o Avoid idling the engine for periods longer than 10 minutes.
o Your Hyundai should not be either pushed or pulled to get it started. This can cause thecatalytic converter to overload.
o Take care not to stop your Hyundai over any combustible material such as grass, paper,leaves or rags.
o Do not touch the catalytic converter or any other part of the exhaust system while theengine is running.
o Remember that your Hyundai dealer is your best source of assistance.
JH010D1-E
3. EXHAUST EMISSION CONTROL
SYSTEM
EGR system ; For a Petrol Engine This system helps control oxides of nitrogen byrecirculating a portion of the exhaust gases intothe intake manifold, thereby reducing cylindercombustion temperatures. YH040A2-E
CATALYTIC CONVERTER
; For a Petrol Engine The catalytic converter is part of the exhaust emission control system. Its purpose is to re-move certain engine emission products fromthe engine's exhaust. It looks something like amuffler and is located underneath the car in theexhaust system. YH040B1-E
About the Catalytic Converter ; For a Petrol Engine
Exhaust gases passing through the catalytic converter cause it to operate at very high tem-peratures. As a result, the introduction of largeamounts of unburned petrol may cause it tooverheat and create a fire hazard. This can beavoided by observing the following:
o Use only unleaded fuel.
o Maintain your engine in good condition. Ex- tremely high converter temperatures can re- sult from improper operation of the electri-cal, ignition or M.P.I. system.
o If your engine stalls, pings, knocks, or is hard to start, take your car to your Hyundaidealer as soon as possible and have thedifficulty corrected.
o Avoid driving with a very low fuel level. If you run out of petrol, it could cause the engine to H020D01S-GAT CATALYTIC CONVERTER ; For a Diesel Engine All Hyundai vehicles are equipped with oxida- tion type catalytic converter to reduce the car-bon monoxide, hydrocarbons and particulatecontained in the exhaust gas. H020C01HP-EAT EGR SYSTEM ; For a Diesel Engine This system helps control oxides of nitrogen by recirculating a part of the exhaust gas into theengine, there by reducing cylinder combustiontemperature. The EGR system helps reduce Nox (Oxides of Nitrogen) emission gasses.
Catalytic ConverterH020A01HP

CONSUMER INFORMATION 8-1
YI000A1-E
8. CONSUMERINFORMATION
8
DI070A1-E VEHICLE IDENTIFICATION NUMBER (VIN)
I010A01HP-E
I030A01HP.DAG
I010B03HP
I010B01HP
Petrol Engine
The vehicle identification number (VIN) is unique to each individual vehicle and is the number(sometimes referred to as chassis number)used upon the vehicle registration document toidentify the vehicle. The VIN will be found stamped upon a plate attached to the engine bulkhead. I010B01A-AAT Engine Number The engine number is stamped on the engine block as shown in the drawing.
ZI010C1-E TYRE INFORMATION The tyres supplied on your new Hyundai are chosen to provide the best performance fornormal driving. YI010B1-E TYRE PRESSURES In modern high-speed motoring, correct tyre pressures are vitally important. Incorrect pressures can reduce adhesion, af- fect the steering, and cause excessive tyrewear. Check the pressures before you start atrip, when tyres are cold. If the pressures aremeasured when the tyres are warm, a higherreading will be obtained. The correct tyre pres-sures are indicated on the label affixed in thedriver's door edge and below.
Diesel Engine

CONSUMER INFORMATION
8-2 6.0Jx15 7.0Jx16
TYRE
SIZE
RIM
SIZE PRESSURE, kPa (PSI)
P235/75R15P255/65R16 REAR
200 (29)200 (29) FRONT
200 (29)200 (29)
NORMAL LOAD
MAXIMUM LOAD
REAR
220(32)220(32)
FRONT200 (29)200 (29)
SI060A1-E
TYRE BALANCING
Incorrect tyre balance will cause steering vibra-
tion and uneven tyre wear. The vehicle tyres are balanced during production but may needfurther balancing throughout the life of the tyres.
It is recommended that the tyres be balanced
on the car for best results and that the tyres arebalanced whenever they have been removedfrom the wheel for repair.
HPI030A1-E SNOW TYRES If you equip your car with snow tyres, they should be the same size and have the sameload capacity as the original tyres. Do not drivefaster than 70 mph (112 Km/h) when your car isequipped with snow tyres. I050A02Y-EAT TYRE CHAINS Tyre chains, if necessary, should be installed on the front wheels. Be sure that the chains arethe proper size and that they are installed inaccordance with the manufacturer's instruc-tions. To minimize tyre and chain wear, do not con- tinue to use tyre chains when they are no longerneeded. WARNING: When driving on roads covered with snow or ice, drive at less than 20 mph (30 km/h).
HA1409Spare tyre SI060B1-E
TYRE REPLACEMENT
Wear indicator
0.06 in.(1.6 mm)
HGK248
Tyres must be replaced when the wear indica-
tors appear as a solid bar across the tyre tread. At this point, the remaining tread depth will beapproximately 0.06 in.(1.6 mm). In addition tothis, the tyre must be replaced if any portion ofthe tread has become bald or if there are anylumps, bulges or deep cuts in the sidewalls ortread.
Replacement tyres must be of the recommended
size and rating and should be of the samemanufacture and tread pattern on each axle.
I060A01HP-EAT
TYRE ROTATION
Tyre wear will vary for each wheel. In order to
increase the life of each tyre and keep wearuniform, tyre rotation should be performed ev-ery 3,000 miles as shown in figure. NOTE: Do not mix bias-ply and radial-ply under any
circumstances. This may cause dangerous handling characteristics.

CONSUMER INFORMATION 8-3
SI060D2-E WHEEL REPLACEMENT The original wheels may only be replaced with Hyundai Approved wheels. WARNING: Driving on worn or defective tyres is dan- gerous. Worn tyres may cause loss of steer-ing control and a serious deterioration ofbraking efficiency. Defective tyres may causevibration and loss of control through blowouts. Tyres of different size, construction or tread pattern should not be intermixed on the sameaxle. Radial and cross ply tyres should not beused on the same vehicle. The use of tyres and wheels of non approved sizes can be dangerous.
I100A01HP-EAT SPARE TYRE AND TOOLS
D060B02HP
Your Hyundai is delivered with the following: Spare tyre and wheel Wheel braceJack handle (Spare wheel road)

VEHICLE SPECIFICATIONS 9-1
J050A02HP-GAT BRAKE
Dual hydraulic with brake booster Ventilated discDisc type Cable operated on rear wheel
TypeFront brake type Rear brake type
Parking brake
J030A01HP-EAT TYRE
16.5 lmp.gal (75 litre)
9. VEHICLE SPECIFICATIONS
Overall length Overall widthOverall height Wheel base Wheel tread
Front Rear
Type Wheel free playOil pump typeBall and nut, torsion bar type (Integral type) 0 ~ 1.18 in. (0 ~ 30 mm)Vane type
J010A01HP-EAT MEASUREMENT J020A01HP-EAT POWER STEERING J060A01HP-EAT FUEL SYSTEM
185.4 (4710)
73.2 (1860) 70.6 (1795)
108.2 (2750)
60.2 (1530)60.2 (1530) Standard Option Spare
ITEM Battery Alternator
J040A02HP-EAT ELECTRICAL
PETROL
MF 68 AH
120 A (13.5 V) DIESEL
MF 100 AH
110 A (12 V)
Fuel tank capacity
9
in. (mm) 235/75 R15 225/65 R16
Full Size

VEHICLE SPECIFICATIONS
9-2 Petrol
3.5 V6
6-Cyl., V-type DOHC
3.67 x 3.81 in. (93.0 x 85.8mm) 3496
1 - 2 - 3 - 4 - 5 - 6 Auto lash Auto lash
NGK: PFR5N-11
CHAMPION: RC10PYPB4
0.039 ~ 0.043 in. (1.0 ~ 1.1 mm)
800
BTDC 5° ± 2°
J070A02HP-EAT ENGINE
ITEMS
Engine Type Bore x Stroke Displacement (cc) Firing OrderValve Clearance Cold
(warm engine) HotSpark Plug Spark Plug Gap
Idle Speed (rpm)
Ignition TimingDiesel
2.9 CRDi
4-Cyl., In-line SOHC
3.82 x 3.86 in. (97.1 x 98 mm)
2902
1 - 3 - 4 - 2
- -
800 ± 100
Automatically Adjusted

VEHICLE SPECIFICATIONS 9-3
J080A06HP-EAT LUBRICATION CHART
Oil & Coolant
API SG, SAE 20W-40, 20W-50 [ABOVE -14°F (-10°C)]
SG/CD, SH SAE 15W-40, 15W-50 [ABOVE 5°F (-15°C)]
or SH/CD SAE 10W-30 [-13°F ~ 104°F (-25°C ~ 40°C)] SAE 10W-40, 10W-50 [ABOVE -13°F (-25°C)] SAE 5W-20 [BELOW 14°F (-10°C)] *1, *2 SAE 5W-30 [BELOW 50°F (10°C)] *1 SAE 5W-40 [BELOW 68°F (20°C)] *1
API CF-4 or ABOVE, SAE 40 [32°F ~ 104°F(0°C ~ 40°C)]
ACEA B4 or ABOVE SAE 30 [32°F ~ 86°F(0°C ~ 30°C)]
SAE 20W-20 [140°F ~ 68°F(-10°C ~ 20°C)] SAE 10W-30 [-40°F ~ 86°F(-20°C ~ 30°C)]
SAE 5W-30 [-13°F ~ 86°F(-25°C ~ 30°C)]
*1. Restricted by driving condition and dealing area *2. Not recommended for sustained high speed vehicle operation Normal driving condition Severe driving condition
Q'ty (lmp.qts)(litre)
Dry fill (With oil filter) : 3.78 (4.3) Dry fill (With oil filter) : 6.25 (7.1)MAX. 1L /1,000 miles (1,500 km) MAX. 1L /600 miles (1,000 km)
Item
Engine Oil Petrol Diesel
Engine oil consumption

VEHICLE SPECIFICATIONS
9-4 Oil & Coolant
HYUNDAI GENUINE PARTS MTF 75W/90 (API GL-4) MOBILE DEXRON- II
ATF DEXRON-IIIHYPOID GEAR OIL API GL-5 or HIGHER,SAE 80W[BELOW -22°F (-30°C)]/90W[ABOVE -22°F (-30°C)]MOBIL INFILREX 33HYPOID GEAR OIL API GL-5 or HIGHER,SAE 80W[BELOW -22°F (-30°C)]/90W[ABOVE-22°F (-30°C)]Ethylene glycol base for aluminiumPSF-3 or ATF Dexron 2DOT 3 or DOT 4 Equivalent
Q'ty (lmp.qts)(litre)
2.82 (3.2) Petrol : 9.24(10.5), Diesel : 10.38 (11.8)1.25(1.42)Part-time 4WD : 1.58(1.8)Full-time 4WD : 1.14(1.3) NO.7 : 2.9(2.6) NO.7.5 : 2.46(2.8) Petrol : 9.68 (11), Diesel : 5.28(9) 1.14 (1.3)As required
Item
Transmission Manual
Fluid AutoTransfer case oilFront axle gear oil Rear axle gear oil Coolant Power steering gearBrakes and clutch fluid
J080A06HP-EAT LUBRICATION CHART
With LSD Without LSD