2003 Hyundai H-1 (Grand Starex) alternator

6-1
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
90 72RR R I
R R I
DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE (GASOLINE) ENGINE OIL/FILTER AIR CLEANER FILTER FUEL FILTERFUEL SYSTEM LEAKSSPARK PLUGVACUUM CRANKCASE VENTILATION HOSETIMING BELT DRIVE BELT (FOR WATER PUMP/ALTERNATOR)
G000A01P-GAT
6.6.
6.6.
6.
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
G010A01P-GAT SCHEDULED MAINTENANCE (EXCEPT EUROPEAN COMMUNITY)
SCHEDULED MAINTENANCE (EXCEPT EUROPEAN COMMUNITY) SCHEDULED MAINTENANCE (EXCEPT EUROPEAN COMMUNITY)
SCHEDULED MAINTENANCE (EXCEPT EUROPEAN COMMUNITY)
SCHEDULED MAINTENANCE (EXCEPT EUROPEAN COMMUNITY)
R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY
The following maintenance services must be performed to assure good
vehicle control and performance. Keep receipts for all vehicle services to protect your warranty. Where both kilometers and time are shown, the frequency of service is
determined by whichever occurs first.
70 56R I I I 80 64
R I I II
NO.
1 2 34567 8 KILOMETERS X 1000 MONTHS
60 48
RRR I
R
II
R
5040
R I I I
40 32
R I I I I
30 24
RRR I
R
I
2016
R I I I I
10
8
R I I I
5 4
R
66
66
6

PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
6-2 90 72
RR R I I I
DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE (DIESEL) ENGINE OIL AND FILTER AIR CLEANER FILTERFUEL FILTERVALVE CLEARANCEINJECTION TIMINGTIMING BELT DRIVE BELT (FOR WATER PUMP/ALTERNATOR) ENGINE IDLE SPEEDFUEL SYSTEM LEAKSINJECTION NOZZLE (If exhaust gas includes black smoke)
G020A03P-GAT R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY
80 64
I I I I I I
KILOMETERS X 1000MONTHSNO.
1 23456 7 89
10
Note : (1) For every 6 months or 5,000 km, whichever occurs first : "R" 10
8
I I I 20 16
I I I I I I 3024
RR
I I I 4032
I I I I I I 5040
I I I 60 48
RR III
R III 7056
I I I
5 4
See Note (1)

PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
6-4 DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE (GASOLINE) ENGINE OIL AND FILTER (SG OR ABOVE)*AIR CLEANER FILTERFUEL FILTERFUEL SYSTEM LEAKSSPARK PLUG TIMING BELT DRIVE BELT (FOR WATER PUMP/ALTERNATOR)
G040A02P-GAT
SCHEDULED MAINTENANCE (FOR EUROPEAN COMMUNITY ONLY)
SCHEDULED MAINTENANCE (FOR EUROPEAN COMMUNITY ONLY) SCHEDULED MAINTENANCE (FOR EUROPEAN COMMUNITY ONLY)
SCHEDULED MAINTENANCE (FOR EUROPEAN COMMUNITY ONLY)
SCHEDULED MAINTENANCE (FOR EUROPEAN COMMUNITY ONLY)
Where both kilometers and time are shown, the frequency of service is determined by whichever occurs first.
The following maintenance services must be performed to assure goodvehicle control and performance. Keep receipts for all vehicle services toprotect your warranty. R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY
NO.
1 2345 6 7KILOMETERS X 1000 MONTHS
* SF or LOWER : every 10,000 km or 6 months "R".
R
7.5 6 90 72
RRR I
RR I
15 12
R I I 30 24
RR I
R
I 4536
R I
R
I 6048
RR I
R I
R 7560
R I I

6-5
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
90 72R R I
R II
R II I
DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE ( EXCEPT 2.5 CRDi DIESEL )
ENGINE OIL AND FILTER
AIR CLEANER FILTER FUEL SYSTEM LEAKS FUEL FILTER VALVE CLEARANCEINJECTION TIMINGTIMING BELTDRIVE BELT (FOR WATER PUMP/ALTERNATOR) ENGINE IDLE SPEED
INJECTION NOZZLE (I f exhaust gas includes black smoke)
G050A03P-GAT R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY
NO.
1 23 4 5678 9
10KILOMETERS X 1000 MONTHS75 60
R I I I I
60 48
R R I
R III
R I I
4536
R I I I I
30 24
R R I
R II I I I
1512
R I I I I
7.5
6
R

PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
6-6 90 72
RRR I
RR I
DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE (2.5 CRD i DIESEL ONLY)
ENGINE OILENGINE OIL FILTERAIR CLEANER FILTERFUEL SYSTEM LEAKSFUEL FILTER DRIVE BELT (FOR WATER PUMP/ALTERNATOR)
INJECTION NOZZLE (I f exhaust gas includes black smoke)
G080A01P-GAT R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY
NO.
1 2345 6 7KILOMETERS X 1000 MONTHS75 60RR I
6048
RRR I
R I I
45 36
RR I
3024
RRR I
R
I I
15 12
RR I

8-9
CONSUMER INFORMATION
CONSUMER INFORMATION CONSUMER INFORMATION
CONSUMER INFORMATION
CONSUMER INFORMATION
G210A01A-AATCHECKING THE BATTERY
CHECKING THE BATTERY CHECKING THE BATTERY
CHECKING THE BATTERY
CHECKING THE BATTERY
WARNING:
WARNING: WARNING:
WARNING:
WARNING:
When working with batteries, carefully ob-
When working with batteries, carefully ob- When working with batteries, carefully ob-
When working with batteries, carefully ob-
When working with batteries, carefully ob-
serve the following precautions to avoid
serve the following precautions to avoid serve the following precautions to avoid
serve the following precautions to avoid
serve the following precautions to avoid
serious injuries.
serious injuries. serious injuries.
serious injuries.
serious injuries. The fluid in the battery contains a strong solu- tion of sulfuric acid, which is poisonous andhighly corrosive. Be careful not to spill it onyourself or the car. If you do spill battery fluid onyourself, immediately do the following:
o If battery fluid is on your skin, flush the affected areas with water for at least 15minutes and then seek medical assistance.
o If battery fluid is in your eyes, rinse out your eyes with water and get medical assistanceas soon as possible. While you are beingdriven to get medical assistance, continueto rinse your eyes by using a sponge or softcloth saturated with water.
o If you swallow battery fluid, drink a large quantity of water or milk followed by milk ofmagnesia, eat a raw egg or drink vegetableoil. Get medical assistance as soon aspossible.
While batteries are being charged (either by abattery charger or by the vehicle’s alternator),they produce explosive gases. Always observethese warnings to prevent injuries from occur-ring:
WARNING:
WARNING: WARNING:
WARNING:
WARNING:
Do not open the reservoir tank lid or radia-
Do not open the reservoir tank lid or radia- Do not open the reservoir tank lid or radia-
Do not open the reservoir tank lid or radia-
Do not open the reservoir tank lid or radia- tor cap while the engine is hot. The coolant
tor cap while the engine is hot. The coolant tor cap while the engine is hot. The coolant
tor cap while the engine is hot. The coolant
tor cap while the engine is hot. The coolant
system is under pressure and any hot cool-
system is under pressure and any hot cool- system is under pressure and any hot cool-
system is under pressure and any hot cool-
system is under pressure and any hot cool-
ant escaping could cause severe burns.
ant escaping could cause severe burns. ant escaping could cause severe burns.
ant escaping could cause severe burns.
ant escaping could cause severe burns.
I080B01P-GATAnti-freeze
Anti-freeze Anti-freeze
Anti-freeze
Anti-freeze
The engine coolant contains an ethylene glycol
anti-corrosion agent. The cylinder head and coolant pump housing are cast aluminium alloy,and periodic changing of the engine coolant isnecessary to prevent corrosion of these parts. Because of the necessity of this anti-corrosion
agent, the coolant must not be replaced withplain water even in summer.
The required concentration of anti-freeze differs
depending on the expected ambient tempera-ture.
Ambient tempera-ture (minimum) °C (°F) Anti-freeze concentration %
-10
(15)
30 -20
(-5)
40 -30
(-20)
50 -45
(-49)
60
CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
For effective anti-corrosion and anti-freeze
For effective anti-corrosion and anti-freeze For effective anti-corrosion and anti-freeze
For effective anti-corrosion and anti-freeze
For effective anti-corrosion and anti-freeze performance, keep the anti-freeze concen-
performance, keep the anti-freeze concen- performance, keep the anti-freeze concen-
performance, keep the anti-freeze concen-
performance, keep the anti-freeze concen-
tration within the range of 30 to 60%.
tration within the range of 30 to 60%. tration within the range of 30 to 60%.
tration within the range of 30 to 60%.
tration within the range of 30 to 60%.
Concentrations exceeding 60% will result in
Concentrations exceeding 60% will result in Concentrations exceeding 60% will result in
Concentrations exceeding 60% will result in
Concentrations exceeding 60% will result ina reduction of both the anti-freeze and cool-
a reduction of both the anti-freeze and cool- a reduction of both the anti-freeze and cool-
a reduction of both the anti-freeze and cool-
a reduction of both the anti-freeze and cool-
ing performance thus adversely affecting
ing performance thus adversely affecting ing performance thus adversely affecting
ing performance thus adversely affecting
ing performance thus adversely affecting
the engine.
the engine. the engine.
the engine.
the engine.
I080A01P-GAT
ENGINE COOLANT
ENGINE COOLANT ENGINE COOLANT
ENGINE COOLANT
ENGINE COOLANT
I080A01P-GAG
FULL
LOW
A translucent coolant reservoir tank is in the
engine compartment. The coolant level in this tank should be kept
between the "LOW" and "FULL" marks when measured while the engine is warm and idling.
The cooling system is a closed system and
normally the loss of coolant should be veryslight. A noticeable drop in the coolant levelcould indicate leakage.
If this occurs, have the system checked at an
authorized HYUNDAI dealer as soon as pos-sible.
If the level should drop below the "LOW" level
on the reservoir tank, add coolant.
Also, if the reservoir tank is completely empty,
remove the radiator cap and add coolant untilthe level reaches the filler neck.