2003 FORD MUSTANG manual transmission

DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES
Reverse Clutch
Reverse Clutch Disassembled View SECTION 307-
01: Automatic Transaxle/Transmission 2003 Mustang Workshop Manual Special Tool(s)
Dial Indicator Gauge with
Holding Fixture
100-
002 (TOOL- 4201-C) Compressor, Clutch Spring
307-
015 (T65L-77515- A) Protector, Transmission
Reverse Clutch Outer Fluid
Seal
307-
424 Protector, Transmission
Reverse Clutch Inner Fluid
Seal
307-
425 Compressor, Clutch Spring
307-
086 (T80L-77405- A)
Material Item Specification
MERCON® V Automatic
Transmission Fluid
XT
-5-QM, XT -5-DM MERCON® V Klj . 1 ba
92003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2748/S3B~us~en~ ...

11. Install the reverse clutch piston spring retaining ring.
12. Remove the special tool.
13.
CAUTION: Install the pressure plates with the flat sides facing the clutch pack.
NOTE: Before assembly, soak the new clutch discs in clean automatic transmission fluid for 15
minutes.
Install the reverse clutch front pressure plate, clutch pack and reverse clutch rear pressure plate. Klj . 7 ba
92003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2748/S3B~us~en~ ...

DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES
Forward Clutch Cylinder
Forward Clutch —
Disassembled View
SECTION 307-
01: Automatic Transaxle/Transmission 2003 Mustang Workshop Manual Special Tool(s)
Dial Indicator Gauge with
Holding Fixture
100-
002 (TOOL- 4201-C) or
equivalent Compressor, Clutch Spring
307-
096 (T81P-70235- A) Protector, Transmission
Forward Clutch Outer Fluid
Seal
307-
423
Material Item Specification
MERCON® V Automatic
Transmission Fluid
XT
-5-QM, XT -5-DM MERCON® V
Item Part Number Description Klj . 1 ba
92003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2748/S3B~us~en~ ...

12.
NOTE: Before assembly, soak the new clutch discs in clean automatic transmission fluid for 15
minutes.
Install the clutch pack assembly. 1. Install the pressure ring.
2. Install the clutch pack.
3. Install the pressure plate.
13. Install the clutch pack retaining ring.
14. Install the special tool on the forward clutch pack. zPush downward on the clutch pack.
z Release pressure and zero the dial indicator.
15. Using the special tool, check the clutch pack clearance. 1. Lift up on the clutch pack until it fully seats against the clutch pressure plate retainer.
2. Read the dial indicator.
„If the clearance is not within specifications, install the correct size retaining ring. Selective Retaining Ring
Specification Klj . 7 ba
92003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2748/S3B~us~en~ ...

DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES
Planetary Gear Support Assembly and Planetary One-
Way
Clutch
Disassembly and Assembly
1. NOTE: Inspect the outer and inner races for scores or damaged surface areas where rollers
contact the races. Inspect the rollers and springs for excessive wear or damage. Inspect the
spring and cage for bent or damaged spring retainers.
Rotate the center support counterclockwise and lift to remove the planetary gear support.
2. Remove the planetary one- way clutch.
SECTION 307-
01: Automatic Transaxle/Transmission 2003 Mustang Workshop Manual Item Part Number Description
1 7A130 Planetary gear support
2 7A089 Planetary one-
way clutch 3 7A398 Planetary assembly Klj . 1 ba
22003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2748/S3B~us~en~ ...

DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES
Reverse Sun Gear
Disassembly
1. Remove the reverse clutch sun gear assembly and the No. 4 forward clutch hub bearing and race.
2. Remove the forward clutch sun gear assembly and the No. 5 forward clutch sun gear bearing and race. Assembly SECTION 307-
01: Automatic Transaxle/Transmission 2003 Mustang Workshop Manual Item Part Number Description
1 7C096 Forward clutch hub bearing No. 4
2 7F244 Forward clutch sun gear bearing No. 5
3 7A399 Forward clutch sun gear
4 7A019 Reverse sun gear assembly Klj . 1 ba
22003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2748/S3B~us~en~ ...

1. The forward clutch sun gear and reverse sun gear assembly are assembled as part of the
transmission assembly procedure. Klj . 2 ba
22003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2748/S3B~us~en~ ...

DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES
Output Shaft and Direct Clutch Cylinder
Output Shaft, Direct Clutch Cylinder and Ring Gear Disassembled
View
SECTION 307-
01: Automatic Transaxle/Transmission 2003 Mustang Workshop Manual Special Tool(s)
Compressor, Clutch Spring
307-
015 (T65L-77515- A) Protector, Piston Seal
307-
080 (T80L-77234- A) Protector, Transmission Direct
Clutch Outer Fluid Seal
307-
422
Material Item Specification
MERCON® V Automatic
Transmission Fluid
XT
-5-QM, XT -5-DM MERCON® V Klj . 1 ba
112003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2748/S3B~us~en~ ...