2003 FORD MUSTANG radiator

SPECIFICATIONS
SECTION 501-
08: Exterior Trim and Ornamentation 2003 Mustang Workshop Manual Torque Specifications
Description Nm lb-
in Hood scoop 3 27
Radiator grille screws 6 53
Rear spoiler nuts/screws 9 80
Roof side moulding screws 3 27
Roof side moulding nuts 3 27 Klj . 1 ba
12003 Mustang Workshop Manual
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DESCRIPTION AND OPERATION
Exterior Trim and Ornamentation
The exterior trim and ornamentation consists of the following components:
zbody side scoop
z hood scoop (if equipped)
z front spoiler (Mach 1)
z radiator grille
z rear spoiler (if equipped)
z rocker panel moulding
z roof side moulding
SECTION 501-
08: Exterior Trim and Ornamentation 2003 Mustang Workshop Manual Klj . 1 ba
12003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

REMOVAL AND INSTALLATION
Radiator Grille
Removal and Installation
1. Remove the front bumper cover. For additional information, refer to Section 501 - 19 .
2. Remove the screws and the radiator grille.
3. To install, reverse the removal procedure.
SECTION 501-
08: Exterior Trim and Ornamentation 2003 Mustang Workshop Manual Klj . 1 ba
12003 Mustang Workshop Manual
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SPECIFICATIONS
SECTION 501-
19: Bumpers 2003 Mustang Workshop Manual Torque Specifications
Description Nm lb-
ft lb-
in Front bumper bolts 40 30 —
Rear bumper bolts 23 17 —
Front bumper cover nuts 5 — 44
Rear bumper cover nuts 7 — 62
Exhaust outlet pipe bumper bracket bolts 18 13 —
Rear bumper tongue to frame rail bolts 63 46 —
Rear bumper brace bolts 48 35 —
Intercooler radiator bracket bolts 20 15 — Klj . 1 ba
12003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

REMOVAL AND INSTALLATION
Front Bumper Cover
Removal and Installation
NOTE:
Mustang shown, GT and Cobra similar.
1. Remove the pin- type retainers and the radiator upper sight shield.
2. Remove the two pin- type retainers (one each side).
3. Remove the four front bumper cover nuts (two each side).
4. Remove the lower bumper cover pin- type retainers.
SECTION 501-
19: Bumpers 2003 Mustang Workshop Manual Klj . 1 ba
32003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

REMOVAL AND INSTALLATION
Front Bumper
Removal and Installation
All vehicles except Cobra
1. Remove the front bumper cover. For additional information, refer to Front Bumper Cover in this
section.
Cobra 2. Remove the charge air cooler. For additional information, refer to Section 303 - 12 .
All vehicles 3. Remove the two rivets and the front bumper isolator.
Cobra 4. NOTE: The charge air cooler bracket is removed for clarity.
Remove the four bolts and the two intercooler radiator brackets.
All vehicles 5. Remove the bolts and the front bumper.
SECTION 501-
19: Bumpers 2003 Mustang Workshop Manual Special Tool(s)
Heavy-Duty Riveter
501-
D011 (D80L-23200- A) Klj . 1 ba
22003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

GENERAL PROCEDURES
Weld Nut Repair —
Missing Weld Nut, Restraints Control
Module (RCM)
WARNING: To avoid accidental deployment and possible personal injury, the backup
power supply must be depleted before repairing or replacing any front or side air bag
supplemental restraint system (SRS) components and before servicing, replacing, adjusting or
striking components near the front or side air bag sensors, such as doors, instrument panel,
console, door latches, strikers, seats and hood latches.
Please refer to the appropriate vehicle shop manual to determine location of the front air bag
sensors.
The side air bag sensors are located at or near the base of the B- pillar.
To deplete the backup power supply energy, disconnect the battery ground cable and wait at
least one minute. Be sure to disconnect auxiliary batteries and power supplies (if equipped).
NOTE: There are two procedures to repair a vehicle having missing restraints control module attaching
weld nut(s). Read both procedures before proceeding with the repair.
NOTE: If two or more weld nuts are missing, do not install the "J" nuts as outlined in Weld Nut Repair
—" J" Nut, Restraints Control Module (RCM). Weld nuts must be installed as outlined in this
procedure.
NOTE: Radiator support repair shown, others are similar.
1. Obtain a 6 mm (0.24 in) weld nut (part number N806285- S190).
2. Obtain a 6 mm (0.24 in) grounding screw (part number N806327- S190).
3. Route a sufficient length of copper welding wire through the weld nut clearance hole and back out an adjacent access hole.
4. Feed the copper welding wire through the weld nut, then through a standard flatwasher.
SECTION 501-
20B: Supplemental Restraint System 2003 Mustang Workshop Manual Klj . 1 ba
22003 Mustang Workshop Manual
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Mega FuseGenerators & Regulators
Memory Seat/Mirror ModuleMemory Systems
Mirror DefoggerRear Window Defogger
Moon Roof MotorPower Moon Roof
Moon Roof RelayPower Moon Roof
Multi-Function Control ModuleWarning Systems
Neutral Safety SwitchStarters
Oil Level SwitchEngine Performance
Oil Pressure Switch/Sending UnitAnalog Instrument Panels; Engine Performance
Overhead ConsoleOverhead Console
Oxygen Sensor(s) (O2S)Engine Performance
Parking Brake SwitchAnalog Instrument Panels
Park LightsExterior Lights
Park/Neutral Position SwitchStarters; Engine Performance; Anti-Theft System;
Body Control Module
Perimeter Lighting Control RelayExterior Lights
Power AmplifierPower Antennas
Power Antenna ModulePower Antennas
Power Antenna MotorPower Antennas
Power Distribution CenterPower Distribution; Gene rators & Regulators;
Starters
Power Door Lock MotorsPower Door Locks
Power Mirror MotorsPower Mirrors; Memory Systems
Power Sliding Door ControllerPower Sliding Side Door
Power Seat MotorsPower Seats; Memory Systems
Power Steering Pressure SwitchEngine Performance
Power Top MotorPower Convertible Top
Power Top Relay(s)Power Convertible Top
Powertrain Control ModuleEngine Performance; Analog Instrument Panels; Cruise Control Systems; Data Link Connectors;
Generators & Regulators; Starters
Power Window MotorsPower Windows
Power Window Relay(s)Power Windows
Radiator Fan Motor(s)Electric Cooling Fans
Radiator Fan Relay(s)Engine Performance; Electric Cooling Fans;
Rainsense ModuleWiper/Washer Systems
Raise RelayPower Convertible Top
Remote Anti-Theft Personality (RAP) ModuleAnti-Theft System; Starters; Warning Systems
Seat Belt PretensionersAir Bag Restraint System
Seat Belt Retractor SolenoidPassive Restraints
Seat Belt SwitchAir Bag Restraint System; Passive Restraints
Shift Interlock SolenoidShift Interlock Systems
Shift Lock ActuatorShift Interlock Systems
Side Marker LightsExterior Lights


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