2003 DAEWOO MATIZ brake

PARKING BRAKE 4G–3
DAEWOO M-150 BL2
COMPONENT LOCATOR
PARKING BRAKE
D107D401
1. Parking Brake Cable Clip
2. Parking Brake Cable
3. Strengthener
4. Cable Grommet
5. Parking Brake Lever Assembly6. Parking Brake Warning Lamp Switch
7. Cotter Pin
8. Cable Pulley
9. Pin

4G–4 PARKING BRAKE
DAEWOO M-150 BL2
REPAIR INSTRUCTIONS
ON-VEHICLE SERVICE
D107D501
PARKING BRAKE LEVER
Removal Procedure
1. Remove the parking brake lever cover. Refer to Sec-
tion 9G, Interior Trim.
2. Remove the parking brake cable cover. Refer to Sec-
tion 9G, Interior Trim.
3. Remove the parking brake lever.

Disconnect the brake warning lamp switch (1).

Remove the brake warning switch lamp screw (2).
Important: The brake warning lamp switch screw should
be removed with the lever fixed.
D107D502

Remove the bolts (3).

Remove the nut (4).
D107D503

Remove the cotter pin (5).

Remove the pin (6).

PARKING BRAKE 4G–5
DAEWOO M-150 BL2
D17D504A
Installation Procedure
1. Install the parking brake lever with the cotter pin, pin,
bolts, and nut.
Tighten

Tighten the parking brake nut to 10 Nm (89 lb-in)
(1).

Tighten the parking brake bolts to 10 Nm (89 lb-in)
(2).
2. Connect the brake warning lamp switch.
3. Install the brake warning lamp switch screw.
4. Install the parking brake cable cover. Refer to Section
9G, Interior Trim.
5. Install the parking brake lever cover. Refer to Section
9G, Interior Trim.
D107D505
PARKING BRAKE WARNING LAMP
SWITCH
Removal Procedure
1. Remove the gear shift lever cover. Refer to Section
5B, Five–Speed Manual Transaxle.
2. Remove the parking brake warning lamp switch.

Disconnect the parking brake warning lamp switch
(1).
D107D506

Apply the parking brake (2).

Remove the parking brake warning lamp switch
carefully (3).
D107D507
Installation Procedure
1. Install the parking brake warning lamp switch.
2. Release the parking brake.
3. Connect the parking brake warning lamp switch.
4. Install the gear shift lever cover. Refer to Section 5B,
Five–Speed Manual Transaxle.

4G–6 PARKING BRAKE
DAEWOO M-150 BL2
D107D508
PARKING BRAKE CABLE
Removal Procedure
1. Remove the parking brake lever. Refer to “Parking
Brake Lever” in this section.
2. Remove the parking brake cable.

Remove the cable pulley (1).

Loosen the adjustment nuts (2).

Remove the strengthener (3).
D107D509

Remove the grommet (4).
D107D510
3. Remove the rear brake drum assembly. Refer to Sec-
tion 2D, Rear Suspension.
4. Disconnect the parking brake cable from the rear
brake drum assembly.

Remove the clip from the brake plate (1).

Disconnect the parking brake cable from the trailing
shoe (2). Refer to Section 4E, Rear Drum Brake.
D107D511
5. Remove the parking brake cable.

Remove the clamp bolts fastening the brake cable
(RH Rear Brake Side) (1).

Remove the fuel filter. Refer to Section 1F, Engine
Controls.

PARKING BRAKE 4G–7
DAEWOO M-150 BL2
D107D512

Remove the clamp bolts fastening the brake cable
(LH Rear Brake Side) (2).
D17D513A
D17D514A
Installation Procedure
1. Install the fuel filter.
2. Install the parking brake cable with the clamp bolts.
Tighten
Tighten the parking brake cable clamp bolts to 10 Nm
(89 lb-in) (1, 2).
D17D515A
3. Connect the parking brake cable to the rear brake
drum assembly. Refer to Section 4E, Rear Drum
Brake.
4. Install the rear brake drum assembly. Refer to Sec-
tion 2D, Rear Suspension.
5. Install the grommet and the strengthener.
6. Install the cable pulley with the adjustment nuts.
Tighten
Tighten the adjustment nuts to 10 Nm (89 lb-in) (3).
7. Install the parking brake lever. Refer to “Parking Brake
Lever” in this section.

4G–8 PARKING BRAKE
DAEWOO M-150 BL2
SPECIFICATIONS
GENERAL SPECIFICATIONS

Application

Description
Parking Brake Lever Notch Number

5–7 (Loaded 44.1 lb)
FASTENER TIGHTENING SPECIFICATIONS
Application Nm Lb-Ft Lb-In
Parking Brake Cable Clamp Bolts 10 – 89
Parking Brake Lever Bolts 10 – 89
Parking Brake Lever Nut 10 – 89
Parking Brake Cable Adjusting Nuts 10 – 89

PARKING BRAKE 4G–9
DAEWOO M-150 BL2
SCHEMATIC AND ROUTING DIAGRAMS
PARKING BRAKE SYSTEM
D17A201B

CLUTCH 5C–5
DAEWOO M-150 BL2
CLUTCH PEDAL OPERATION
D103C301
Clutch pedal free travel
It is designed that there is no clutch pedal free travel.
Clutch pedal travel (A)

Pedal Travel

100–110 mm (3.9–4.3 in.)
Clearance between pedal and floor just
before clutch connection (B)
After starting the engine, check if the clearance between
pedal and floor is within specified range in condition of
idling, lifting, parking brake and drawing out clutch ped-
al.

Clearance Between Pedal and Floor
just Before Clutch Connection
30–40 mm
(1.2–1.6 in.)
Caution: During inspection, take care on sudden
departure.
CLUTCH CABLE ADJUSTMENT
D103C302
If clutch connection / disconnection is operated un-
smoothly, adjust the clutch cable by adjusting clutch
cable adjust nut.