2003 CHEVROLET C/K engine

5-6
CAUTION:
Fans or other moving engine parts can injure you
badly. Keep your hands away from moving parts
once the engine is running.
5. Check that the jumper cables don't have loose or
missing insulation. If they do, you could get a shock.
The vehicles could be damaged, too.
Before you connect the cables, here are some basic
things you should know. Positive (+) will go to
positive (+) or to a remote positive (+) terminal if
the vehicle has one. Negative (
-) will go to a heavy,
unpainted metal engine part or to a remote
negative (
-) terminal if the vehicle has one.
Don't connect the positive (+) to negative (
-) or
you'll get a short that would damage the battery and
maybe other parts too. And don't connect the
negative (
-) cable to the negative (-) terminal on the
dead battery because this can cause sparks.
6. Connect the red
positive (+) cable
to the positive (+)
terminal of the
dead battery. Use a
remote positive (+)
terminal if the
vehicle has one.

5-7
7. Don't let the other end
touch metal. Connect it
to the positive (+)
terminal of the good
battery. Use a remote
positive (+) terminal if
the vehicle has one.8. Now connect the black
negative (
-) cable to the
negative (
-) terminal of
the good battery. Use a
remote negative (
-)
terminal if the vehicle
has one.
Don't let the other end touch anything until the next
step. The other end of the negative (
-) cable doesn't
go to the dead battery. It goes to a heavy, unpainted
metal engine part or to the remote negative (
-)
terminal on the vehicle with the dead battery.

5-8
9. Connect the other end of the negative (-) cable at
least 18 inches (45 cm) away from the dead battery,
but not near engine parts that move. The electrical
connection is just as good there, and the chance of
sparks getting back to the battery is much less.10. Now start the vehicle with the good battery and run
the engine for one or two minutes. If your vehicle
has the high idle option, use it.
11. Try to start the vehicle with the dead battery.
If it won't start after a few tries, it probably
needs service.
NOTICE:
Damage to your vehicle may result from
electrical shorting if jumper cables are removed
incorrectly. To prevent electrical shorting, take
care that they don't touch each other or any
other metal. The repairs wouldn't be covered by
your warranty.

5-9
Jumper Cable Removal
A. Heavy, Unpainted Metal Engine Part or Remote
Negative (
-) Terminal
B. Good Battery or Remote Positive (+) and Remote
Negative (
-) Terminals
C. Dead Battery or Remote Positive (+) TerminalTo disconnect the jumper cables from both vehicles, do
the following:
1. Disconnect the black negative (
-) cable from the
vehicle that had the dead battery.
2. Disconnect the black negative (
-) cable from the
vehicle with the good battery.
3. Disconnect the red positive (+) cable from the
vehicle with the good battery.
4. Disconnect the red positive (+) cable from the
other vehicle.
5. Return the positive (+) remote terminal cover to its
original position.

5-17
6. Turn the stud nut
clockwise several turns
to release the brakes.
Follow the same
procedure to release the
other brake.
7. At the repair facility, apply air pressure of at least
70 psi (480 kPa) to the brake chambers, either from
an external air supply or the vehicle's air system.
8. Turn the stud nut counterclockwise several turns.
Remove the stud from the chamber.
9. Replace the stud and washer and tighten the nut
into the side of the chamber.
10. Replace the rubber cap.Engine Overheating
You will find a coolant temperature warning gage on
your vehicle's instrument panel, as well as a low coolant
warning light. Your vehicle also has a check gages
warning light on the instrument panel.

5-18 If Steam Is Coming From Your Engine
CAUTION:
Steam from an overheated engine can burn you
badly, even if you just open the hood. Stay away
from the engine if you see or hear steam coming
from it. Just turn it off and get everyone away
from the vehicle until it cools down. Wait until
there is no sign of steam or coolant before you
open the hood.
If you keep driving when your engine is
overheated, the liquids in it can catch fire. You or
others could be badly burned. Stop your engine if
it overheats, and get out of the vehicle until the
engine is cool.
NOTICE:
If your engine catches fire because you keep
driving with no coolant, your vehicle can be
badly damaged. The costly repairs would not be
covered by your warranty.

5-19 If No Steam Is Coming From Your Engine
An overheat warning, along with a low coolant light,
can indicate a serious problem. See ªLow Coolant
Lightº in the Index.
If you get an engine overheat warning with no low
coolant light, but see or hear no steam, the problem may
not be too serious. Sometimes the engine can get a little
too hot when you:

Climb a long hill on a hot day.

Stop after high
-speed driving.

Idle for long periods in traffic.
If you get the overheat warning with no sign of steam,
try this for a minute or so:
1. In heavy traffic, let the engine idle in neutral while
stopped. If it is safe to do so, pull off the road, shift
to park or neutral and let the engine idle.
2. Turn on your heater to full hot at the highest fan
speed and open the window as necessary.
3. If climbing a hill, downshift to raise engine and
fan speeds.If you no longer have the overheat warning, you can
drive. Just to be safe, drive slower for about 10 minutes.
If the warning doesn't come back on, you can drive
normally.
If the warning continues and you have not stopped, pull
over, stop, and park your vehicle right away.
If there's still no sign of steam, you can push down the
accelerator until the engine speed is about twice as fast
as normal idle speed for at least three minutes while
you're parked. If you still have the warning, turn off
the engine and get everyone out of the vehicle until it
cools down.
You may decide not to lift the hood but to get service
help right away.

5-20
Cooling System
When you decide it's safe to lift the hood, here's what
you'll see:
A. Engine Fan
B. Coolant Surge Tank
If your vehicle has a Caterpillar diesel engine, see the
Caterpillar

Diesel Engine Operation and Maintenance
Manual provided with your vehicle.If the coolant inside the coolant surge tank is boiling,
don't do anything else until it cools down. The vehicle
should be parked on a level surface.
The coolant level
should be at COLD
FILL or higher. If it
isn't, you may have a
leak at the pressure cap
or in the radiator
hoses, heater hoses,
radiator, water pump
or somewhere else in
the cooling system.