2003 CHEVROLET ASTRO brake

52,500 Miles (87 500 km)
CI Change engine oil and filter (or every 12 months,
0 Lubricate chassis components (or every 12 months,
0 Check readfront axle fluid level and add fluid as
whichever occurs first).
An Emission
Control Service.
whichever occurs first). (See footnote #).
needed. Check constant velocity joints and axle seals
for leaking.
page 5-64 for proper rotation pattern and additional
information.
(See footnote +).
0 Rotate tires. See Tire Inspection and Rotation on
60,000 Miles (100 000 km)
0 Change engine oil and filter (or every 12 months,
0 Lubricate chassis components (or every 12 months,
0 Check readfront axle fluid level and add fluid as
whichever occurs first).
An Emission Control Service.
whichever occurs first). (See footnote #).
needed.
Check constant velocity joints and axle seals
for leaking.
0 For Two-Wheel-Drive vehicles only: Clean and repack
the front wheel bearings (or at each brake relining,
whichever occurs first).
0 Change automatic transmission fluid and filter if the
vehicle is mainly driven under one or more of these
conditions:
- In heavy city traffic where the outside
temperature regularly reaches 90°F (32°C)
or higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change the fluid and filter every
50,000 miles
(83 000 km).
0 Rotate tires. See Tire Inspection and Rotation on
page 5-64
for proper rotation pattern and additional
information.
(See footnote +).
(See footnote t).
Control Service.
0 Replace fuel filter. An Emission Control Service.
0 Replace engine air cleaner filter. An Emission
6-22

82,500 Miles (137 500 km)
0 Change engine oil and filter (or every 12 months,
0 Lubricate chassis components (or every 12 months,
0 Check readfront axle fluid level and add fluid as
whichever
occurs first).
An Emission Control Service.
whichever occurs first). (See footnote #).
needed. Check constant velocity joints and axle seals
for leaking.
page 5-64 for proper rotation pattern and additional
information.
(See footnote +).
0 Rotate tires. See Tire Inspection and Rotation on
90,000 Miles (150 000 km)
0 Change engine oil and filter (or every 12 months,
0 Lubricate chassis components (or every 12 months,
0 Check rear/front axle fluid level and add fluid as
whichever
occurs first).
An Emission Control Service.
whichever occurs first). (See footnote #).
needed. Check constant velocity joints and axle seals
for leaking.
0 For Two-Wheel-Drive vehicles only: Clean and repack
the front wheel bearings (or at each brake relining,
whichever occurs first).
Q Change automatic transmission fluid and filter if the
vehicle is mainly driven under one or more of these
conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90°F (32°C)
or higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change the fluid and filter every
50,000 miles (83 000 km).
0 Replace fuel filter. An Emission Control Service.
(See footnote
t).
0 Replace engine air cleaner filter. An Emission
Control Service.
0 Rotate tires. See Tire Inspection and Rotation on
page
5-64 for proper rotation pattern and additional
information.
(See footnote +).
6-24

Starte’ emvitnCI Check
When you are doing this check, the vehicle
could move suddenly.
If it does, you or others
could be injured. Follow the steps below.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake and the regular
brake. See
Parking Brake on page 2-26 if necessary.
Do not use the accelerator pedal, and be ready to
turn
off the engine immediately if it starts.
3. Try to start the engine in each gear. The starter
should work only in PARK (P) or NEUTRAL
(N).
If the starter works in any other position, your
vehicle needs service.
Automatic Transmission Shift Lock
Co
-. - - I System Check
When you are do J this checl , he vehicle
could move suddenly.
If it does, you or others
could be injured. Follow the steps below.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
surface.
2. Firmly apply the parking brake. See
Parking Brake
on page 2-26
if necessary.
Be ready to apply the regular brake immediately
if the vehicle begins to move.
position, but don’t start the engine. Without applying
the regular brake, try to move the shift lever out
of PARK (P) with normal effort. If the shift lever
moves out of PARK (P), your vehicle needs service.
3. With the engine off, turn the key to the RUN
6-28

Ignition Transmission Lock Check Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake,
While parked, and with the parking brake set,
tw to turn set the parking brake.
the ignition key to LOCK in each shift lever position.
0 The key should turn to LOCK only when the
0 The key should come out only in LOCK.
shift
lever is in PARK (P).
Parking Brake and Automatic
Transmission Park
(P) Mechanism
C’ leck
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there is room in front
of your vehicle in
case it begins to roll. Be ready to apply the
regular brake at once should the vehicle begin
to move.
To check the parking brake’s holding ability:
With the engine running and transmission in
NEUTRAL (N), slowly remove foot pressure from
the regular brake pedal.
Do this until the vehicle is
held by the parking brake only.
To check the PARK (P) mechanism’s holding
ability: With the engine running, shift to PARK (P).
Then release the parking brake followed by the
regular brake.
Underbody Flushing Service
At least every spring, use plain water to flush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other debris
can collect.
6-29

Throttle System Inspection
Inspect the throttle system for interference or binding,
and for damaged or missing parts. Replace parts
as needed. Replace any components that have high
effort or excessive wear.
Do not lubricate accelerator
and cruise control cables.
Transfer Case and Front Axle
(All-Wheel Drive) Inspection
Every 12 months, or at engine oil change intervals,
check front axle and transfer case and add lubricant
when necessary.
A fluid loss could indicate a problem.
Check and have it repaired, if needed. Check vent
hose at transfer case for kinks and proper installation.
Brake System Inspection
Inspect the complete system. Inspect brake lines and
hoses for proper hook-up, binding, leaks, cracks,
chafing, etc. Inspect disc brake pads for wear and
rotors for surface condition. inspect other brake parts,
including calipers, parking brake, etc. Check parking
brake adjustment. You may need to have your brakes
inspected more often
if your driving habits or conditions
result in frequent braking.
6-31

Part D: Recommended Fluids
and Lubricants
Fluids and lubricants identified below by name, part
number or specification may be obtained from your
dealer.
Engine Coolant
t
I
Hydraulic
Brake System
Windshield Washer Solvent
Fluid/Lubricant
Engine oil with the American
Petroleum Institute Certified for
Gasoline Engines starburst symbol
of the proper viscosity.
To determine
the preferred viscosity for your
vehicle’s engine, see
Engine Oil
on page 5- 15.
50/50 mixture of clean, drinkable
water and use only DEX-COOL
Coolant. See
Engine Coolant on
page
5-28.
Delco Supreme 11 Brake Fluid
or equivalent DOT-3 brake fluid.
GM Optikleen Washer Solvent
or equivalent.
Usage I Fluid/Lubricant
~~~~~
Chassis Lubricant (GM Part
No. U.S. 12377985, in Canada
88901242, or equivalent) or lubricant meeting requirements of
NLGl #2, Category LB or GC-LB. Parking Brake
Cable Guides
GM Power Steering Fluid
(GM Part
No. US. 1052884, in
Canada 993294, or equivalent).
System Power
Automatic
I DEXRON-Ill Automatic
Transmission
Transmission
Fluid.
Key Lock
Cylinders Multi-Purpose
Lubricant, Superlube
(GM Part No.
U.S. 12346241,
in Canada 10953474, or equivalent).
Chassis Lubrication Chassis Lubricant (GM Part
No. U.S. 12377985,
in Canada
88901 242, or equivalent) or lubricant
meeting requirements of NLGl#2,
Category LB or GC-LB.
Front Wheel
Bearings Wheel
bearing lubricant meeting
requirements of NLGl#2,
Category GC or GC-LB (GM Part
No. U.S. 1051344,
in Canada 993037, or equivalent).
6-32

Reporting Safety Defects to the
Canadian Government
If you live in Canada, and you believe that your vehicle
has a safety defect, you should immediately notify
Transport Canada, in addition
to notifying General
Motors of Canada Limited. You may write to:
Transport Canada 330 Sparks Street
Tower C Ottawa, Ontario K1A ON5
Reporting Safety Defects to
General Motors
In addition to notifying NHTSA (or Transport Canada) in
a situation like this, we certainly hope you’ll notify us.
Please call us at 1-800-222-1020, or write:
Chevrolet Motor Division
Chevrolet Customer Assistance Center
P.O. Box 33170
Detroit, MI 48232-5170
In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors
of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle, suspension,
brakes, electrical, steering, body, etc.
RETAIL SELL PRICE: $120.00
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair service
procedures, adjustments, and specifications for GM
transmissions, transaxles, and transfer cases.
RETAIL SELL PRICE: $50.00
7-1
1

Accessory Power Outlets ................................. 3-16
Activating the Theft-Deterrent Feature
................ 3-48
Adding Equipment to Your Air Bag-Equipped
Vehicle
....................................................... 1-70
Adding Washer Fluid
....................................... 5-41
Additional Program Information
......................... 7-1 0
Additives, Fuel ................................................. 5-6
Add-On Electrical Equipment
............................ 5-92
Add-on Equipment
.......................................... 4-31
Adjusting the Speakers (Balance/Fade)
........ 3-40, 3-43
Air Bag
Readiness Light
.......................................... 3-26
Air Bag System
.............................................. 1-62
Adding Equipment to Your
Air Bag-Equipped Vehicle
...................... 1-70
How Does an Air Bag Restrain?
.................... 1-67
Servicing Your Air Bag-Equipped Vehicle
......... 1-69
What Will You See After an Air Bag inflates?
...... 1-68
When Should an Air Bag Inflate?
................... 1-66
Where Are the Air Bags?
.............................. 1-64
All Overseas Locations
...................................... 7-5
All-Wheel Drive
............................................... 5-52
All-Wheel Drive (AWD) System
......................... 2-26
All-Wheel-Drive Service Light
............................ 3-35
Aluminum Wheels
........................................... 5-88
What
Makes an Air Bag Inflate?
.................... 1-67
Air CleanedFiIter, Engine
... ...................... 5-24
AM
............................................................... 3-50 AM-FM Radio
...................... ................ 3-39
Antenna, Fixed Mast
....................................... 3-50
Anti-lock Brake System
..................................... 4-7
Anti-Lock Brake, System Warning Light
.............. 3-29
Appearance Care
............................................ 5-83
Care of Safety Belts
.................................... 5-86
Chemical Paint Spotting
............................... 5-89
Cleaning the Inside of Your Vehicle
................ 5-83
Finish Damage
............................................ 5-88
Sheet Metal Damage
................................... 5-88
Underbody Maintenance
............................... 5-89
Weatherstrips
.............................................. 5-86
Ashtrays
........................................................ 3-17
Audio System(s)
............................................. 3-38
Audio Systems
AM-FM Radio
............................................. 3-39
Care of Your CD Player
............................... 3-50
Care of Your CDs
........................................ 3-50
Fixed Mast Antenna
..................................... 3-50
Radio with CQ
............................................ 3-41
Rear Seat Audio (RSA)
................................ 3-46
Setting the Time for Radios with HR and
MN Buttons
............................................. 3-38
Setting the Time for Radios with the
Set Button
.............................................. 3-38
Theft-Deterrent Feature
................................ 3-47
Understanding Radio Reception
..................... 3-50
Cleaning
the Outside of Your Vehicle
.............. 5-86
GM Vehicle Care/Appearance Materials
.......... 5-89
1