2003 BMW 540I SEDAN service

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Instrument cluster

*
10 Outside temperature display82
11 Indicator lamp for Automatic Sta-
bility Control plus Traction (ASC+T)/
Dynamic Stability Control
(DSC)

*
2112 Trip odometer82
13 Check Control display85
14 Odometer8215 Service Interval Display84
16 Reset button for trip odometer82
17 Indicator and warning
lamps19 to 21
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OverviewControlsMaintenanceRepairsDataIndex
Indicator and warning lamps
Self-leveling suspension
* l
The self-leveling suspension
system is inactive. Please con-
sult the nearest BMW center.
For additional information: refer to
page 101
Automatic Stability Control plus
Traction (ASC+T)/Dynamic Sta-
bility Control (DSC)
* l
ASC+T/DSC has been deactivated,
either manually at the button or auto-
matically in response to a system mal-
function. In the event of a malfunction,
have the system checked by your BMW
center.
For additional information: refer to
page 99
Engine electronics
*
There is a fault in the electronic
engine-management system.
You can continue to drive with reduced
engine output and engine speed.
Please have the system inspected by
your BMW center.
Service Engine Soon l
If the indicator lamp comes on
either continuously or intermit-
tently, this indicates a fault in the emis-
sions-related electronic systems.
Although the vehicle remains opera-
tional, you should have the systems
checked by your BMW center at the
earliest possible opportunity.
For additional information: refer to
page 148
Service Engine Soon warning
lamp for Canadian models.
Check Filler Cap
* l
This indicator lamp comes on
when the fuel filler cap is loose
or missing.
Close the filler cap tightly: refer to
page 25
Green: for your information
Turn signal indicators
Flashes when the turn signal
indicators are on. Rapid flashing
indicates a system malfunction.
For additional information: refer to
page 78
Cruise control
Lights up when the system is
switched on: available for oper-
ation via the multifunction steering
wheel.
For additional information: refer to
page 80
Front fog lamps
Lights up whenever you switch
on the front fog lamps.
For additional information: refer to
page 104
Blue: for your information
High beams
Lights up when the high beams
are on or the headlamp flasher
is actuated.
For additional information: refer to
pages 78 and 104

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RefuelingFuel filler door
Always switch off the engine
before refueling, as it is not pos-
sible to add fuel with the engine run-
ning, and attempts may also trigger the
Service Engine Soon lamp.<
To open the filler door, press on the
front edge.
In the event of an electrical malfunction,
you can also open the fuel filler door
manually:
sedan
1. Use the handle to lower the trim
panel on the right side of the luggage
compartment
2. Pull the button with the fuel pump
symbol.
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sport wagon
1. Release the right-hand panel in the
luggage compartment with the
button and fold the panel down
2. Pull the button with the fuel pump
symbol.
If a subwoofer
* is installed, loosen the
T-screw and swing the subwoofer to
the side.
Always observe all safety precau-
tions posted at the service station
when handling fuel. Never carry spare
fuel containers in your vehicle. Whether
empty or full, these containers can leak,
cause an explosion, or lead to fire in the
event of a collision.<
Simple and environmentally
friendly
Open the fuel filler cap carefully to
prevent fuel from spraying out.
Fuel spray may cause injury.
Do not top off. Topping off may cause
fuel spillage.<
Keep the filler cap in the bracket
attached to the fuel filler door.
When refueling, insert the filler nozzle
completely into the filler pipe. Pulling
the nozzle out of the pipe during refu-
eling
>results in premature pump shutoff
>and will reduce the effectiveness of
the vapor recovery system on the
pump.
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OverviewControlsMaintenanceRepairsDataIndex
Overview
Controls and features
Operation, maintenance
Owner service procedures
Index Technical data

60n
Airbags
Never apply stickers or adhesive-
backed objects of any kind to the
airbag covers. Never attempt to reup-
holster the covers or modify them in any
way. If the airbags deploy in response
to an accident, if you note any signs of
system malfunction, or if you wish to
have any parts of the airbag passenger-
restraint system deactivated, always
contact your BMW center, to whom we
strongly urge you to entrust all testing,
repair and dismantling operations.
Never attempt to modify or tamper with
either the system's electrical wiring or
any of its individual components.
System components include the uphol-
stered surfaces on the steering wheel,
instrument panel, the trim panels on the
front and rear doors and the roof braces
as well as the sides of the headliner
above the doors. Never attempt to
remove or dismantle the steering
wheel.
To ensure compliance with official
safety regulations, always entrust dis-
posal of airbag generators to your BMW
center. Attempts to carry out service
procedures undertaken by anyone
other than specially-trained profes-
sionals can result in system failure or
undesired airbag deployment, both of
which can lead to personal injury. If the
airbags deploy in response to an acci-
dent, always remember to avoid all
contact with system components, as
they are hot and can cause burns in the
period immediately following deploy-
ment.<
All vehicle occupants should
always sit upright and be properly
restrained (infants and small children in
appropriate child-restraint systems;
larger children and adults using the
safety belts). Never let an occupant's
head rest near or on a side airbag: the
inflating airbag could cause a serious or
fatal injury. Please note that the word
"Airbag" imprinted on the door trim
panel indicates the airbag's location.
Accident research shows that the
safest place for children in an automo-
bile is in the rear seat. However, a child
sitting in the rear seat and not properly
restrained may place his or her head on
or near the side airbag, if installed. For
example, a child Ð even though belted Ð
may fall asleep with his or her head
against the side airbag. It may be diffi-
cult for a driver to ensure that children
in the rear seat will remain properly
positioned at all times and do not place
their heads on or near the side airbag.
Therefore, we recommend that the
rear-seat side airbags, if provided, be
deactivated if you plan to transport chil-
dren in the rear seat.
The rear-seat side airbags may already
have been deactivated, either at the
time of manufacture or by a BMW
center. Labels in the rear door opening
should indicate the status of your rear-
seat side airbags. If you are uncertain of
their status, or wish to have the airbags
activated or deactivated, please con-
tact your BMW center.<
Even when all these guidelines are fol-
lowed, there is still a small residual risk
of injuries to the face, hands and arms
occurring in isolated instances.
The ignition and inflation noise may
provoke a mild temporary hearing loss
in extremely sensitive individuals.
Airbag warning information is also pro-
vided on the sun visors.

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OverviewControlsMaintenanceRepairsDataIndex
Starting the engineStarting the engineDo not press the accelerator pedal
while starting the engine.
While it is important not to release
the key prematurely, you should
also avoid allowing the starter to
operate continuously for more than
20 seconds at a time. Release the igni-
tion key immediately as soon as the
engine starts.
BMW 540i with automatic transmission:
Your BMW is equipped with the conve-
nience starting feature. Simply turn the
key to position 3 (starter) and then
release it immediately.
The starter continues to operate auto-
matically and will be deactivated as
soon as the engine starts.
The automatic starting mode will not
operate if the battery voltage is low.
The engine can be jump-started using
an external power source (refer to
page 164).<
Do not allow the engine to warm up
by leaving it running while the vehicle
remains stationary. Instead, begin to
drive immediately at a moderate engine
speed.
Should the engine fail to start on the
first attempt (if it is very hot or cold, for
instance):
>Press the accelerator pedal halfway
down while engaging the starter.
Cold starts at extremely low tempera-
tures of roughly +5 7 (Ð15 6) or below
and at altitudes of over 3,300 ft
(1,000 m):
>Allow the starter to turn somewhat
longer (approx. 10 seconds) during
your initial starting attempt.
Engine idle speed is controlled by the
engine-management system. Higher
idle speeds at startup are normal and
should decrease as the engine warms
up. If engine speed does not decrease,
service is required.
To prevent the battery from discharging,
always deactivate electrical devices
that are not in use. Switch the ignition
off when the vehicle is not being driven.Extended starting attempts, char-
acterized by excessively frequent
or long periods with the starter
engaged, can lead to damage of the
catalytic converter.<
When driving, standing at idle,
and parking the vehicle, take care
to avoid contact between the exhaust
system and flammable materials (grass,
hay, leaves, etc.). Such contact could
lead to a fire, resulting in serious per-
sonal injury and property damage.<

84n
Coolant temperature gauge Service Interval DisplayBlueThe engine is still cold. Drive at mod-
erate engine and vehicle speeds.RedWhen you switch on the ignition, the
warning lamp
* comes on briefly to con-
firm that the system is operational.
If the warning lamp lights up during
normal vehicle operation, or the mes-
sage "COOLANT TEMPERATURE"
appears in the Check Control
*, the
engine is overheated. Switch off the
engine immediately and allow it to cool
down.
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Between the blue and red zonesNormal operating range. The needle
may rise as far as the edge of the red
sector in normal operation.
Checking coolant level: refer to
page 144.
The range of available displays varies
according to your individual vehicle's
equipment.
Green lampsThe number of illuminated lamps
decreases as the time for your next
maintenance visit approaches.Yellow lampThis field appears together with
OILSERVICE or INSPECTION.
Maintenance is due. Please contact
your BMW center for an appointment.Red lampThe maintenance deadline has been
passed.390us702

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OverviewControlsMaintenanceRepairsDataIndex
Overview
Controls and features
Operation, maintenance
Owner service procedures
Index Technical data
Mainte-