2003 BMW 540I SEDAN service

Congratulations, and thank you for choosing a BMW.
Thorough familiarity with your vehicle will provide you with enhanced control and
security when you drive it. We therefore have this request:
Please take the time to read this Owner's Manual and familiarize yourself with the
information that we have compiled for you before starting off in your new BMW. The
manual contains important data and instructions intended to assist you in obtaining
maximum satisfaction from your BMW's unique array of advanced technical fea-
tures. It also contains information on vehicle maintenance designed to enhance
operating safety while simultaneously helping you to maintain your BMW's value
throughout an extended service life. For additional information refer to the supple-
mental manuals.
This Owner's Manual should be considered a permanent part of this vehicle. It
should stay with the vehicle when sold to provide the next owner with important
operating, safety and maintenance information.
We wish you an enjoyable driving experience.
BMW AG

Foreword

Contents

© 2002 Bayerische Motoren Werke
Aktiengesellschaft
Munich, Germany
Reprinting, including excerpts, only with the
written consent of BMW AG, Munich.
Order No. 01 41 0 156 818
US English IX/2002
Printed in Germany
Printed on environmentally friendly paper
Ð bleached without chlorine, suitable for recycling.
Notes
Overview
Controls and features

About this Owner's Manual8
Symbols used8
The individual vehicle8
Status at time of printing9
For your own safety9
Symbol on vehicle parts10
Service and Warranty10
Reporting safety defects10Cockpit14
Instrument cluster15
Indicator and warning lamps19
Steering wheel with multifunction
buttons22
Warning triangle23
First-aid kit23
Refueling24
Fuel specifications25
Tire inflation pressure26

Locks and security systems:

Keys32
Central locking system32
Opening and closing Ð via the
door lock33
Opening and closing Ð via the
remote control34
Opening and closing Ð from the
inside37
Luggage compartment lid/
Tailgate38
Rear window40
Luggage compartment42
Alarm system42
Electric power windows44
Sliding/tilt sunroof46

Adjustments:

Sitting safely48
Seats48
Manually-adjusted seat49
Electric power seats50
Head restraints52
BMW active seat52
Safety belts53
Seat, mirror and steering wheel
memory54
Seat heating55
Adjusting steering wheel56
Steering wheel heating56
Mirrors57

Contents

5n

OverviewControlsMaintenanceRepairsDataIndex

Controls and features

Passenger safety systems:

Airbags59
Transporting children safely62
Vehicle Memory, Key
Memory67

Driving:

Steering/Ignition lock68
Starting the engine68
Switching off the engine70
Parking brake70
Manual transmission71
Automatic transmission72
Automatic transmission with
Steptronic75
Indicator/Headlamp flasher78
Washer/Wiper system/Rain
sensor78
Cruise control80

Everything under control:

Odometer, outside temperature
display82
Tachometer83
Energy control83
Fuel gauge83
Coolant temperature gauge84
Service Interval Display84
Check Control85
Computer88
Multi-Information Display
(MID)89
Digital clock in the MID90
Computer in the MID93

Technology for safety and
driving convenience:

Park Distance Control (PDC)98
Automatic Stability Control plus
Traction (ASC+T)/Dynamic
Stability Control (DSC)99
Self-leveling suspension 101
Tire Pressure Monitor (RDC)101

Lamps:

Parking lamps/Low beams103
Instrument lighting104
High beams/Standing
lamps104
Fog lamps104
Interior lamps105
Reading lamps105

Controlling the climate for
pleasant driving:

Air conditioning106
Automatic climate control109
Roller sun blind114
Parked-car ventilation
system114

Cabin convenience:

BMW Universal Transmitter115
Glove compartment118
Storage compartments118
Cellular phone119
Beverage holder119
Ashtray, front119
Cigarette lighter120
Ashtray, rear120

Loading and transporting
cargo:

Through-loading system121
Ski bag122
sport wagon:
Cargo area125
Roll-up cover125
Partition net125
Storage areas in the luggage
compartment126
Cargo loading128
Roof-mounted luggage rack129

Contents

Operation, maintenance
Owner service procedures

Special operating instructions:

Break-in procedures132
Driving notes133
Antilock Brake System133
Brake system134

Wheels and tires:

Tire inflation pressure135
Tire condition135
Tire replacement136
Wheel and tire
combinations137
Special characteristics of winter
tires138
Snow chains138

Under the hood:

Hood139
Engine compartment
essentials140
Washer fluids141
Engine oil142
Coolant144
Brake fluid145

Maintenance:

The BMW Maintenance
System146

Laws and regulations:

Technical modifications147
California Proposition
65 Warning147
OBD interface socket148

Replacement procedures:

Onboard tool kit152
Windshield wiper blades152
Lamps and bulbs153
Changing a wheel158
Battery162
Fuses162

Assistance, giving and
receiving:

Jump-starting164
Towing the vehicle165

8n

About this Owner's Manual

We have made every effort to ensure
that you are able to find what you need
in this Owner's Manual as quickly as
possible. The fastest way to find certain
topics is by using the detailed index at
the end. If you are looking for a brief
initial summary of the essentials, please
turn to the first chapter.
Should you wish to sell your BMW at
some time in the future, please
remember to hand over the Owner's
Manual to the new owner; it is an
important part of the vehicle.
If you have any questions, your BMW
center will be glad to advise you.

Symbols used

Indicates precautions that must
be followed precisely in order to
avoid the possibility of personal injury
and serious damage to the vehicle.
Contains information that will
assist you in gaining the optimum
benefit from your vehicle and enable
you to care more effectively for your
vehicle.
Refers to measures that can be
taken to help protect the environ-
ment.

<

Marks the end of a specific item of
information.

*
Indicates special equipment, country-
specific equipment and optional extras.

t

Identifies index entries that refer
to owner service procedures or topics
on vehicle maintenance.

Identifies systems or components,
which can be activated or adapted
to suit an individual driver's require-
ments ("Vehicle Memory", "Key
Memory"). Refer to page 67.
Activation and adjustments on some of
these systems can be performed at
your BMW center.

The individual vehicle

On buying your BMW, you have
decided in favor of a model with individ-
ualized equipment and features. This
Owner's Manual describes all models
and equipment that BMW offers within
the same group.
We hope you will understand that
equipment and features are included
which you might not have chosen for
your vehicle. You can easily identify any
differences with the aid of the asterisk

*



used to identify all optional extras and
accessories.
If your BMW features equipment which
is not described in this Owner's
Manual, Supplementary Owner's
Manuals are enclosed. We ask you to
read these manuals as well.

Notes
Symbols

Notes

10n
Notes

Installation and operation of non-BMW
approved accessories such as alarms,
radios, amplifiers, radar detectors,
wheels, suspension components, brake
dust shields, telephones Ð including
operation of any portable cellular phone
from within the vehicle without using an
externally-mounted antenna Ð or trans-
ceiver equipment, eg., CBs, walkie-
talkie, ham radio or similar accessories,
may cause extensive damage to the
vehicle, compromise its safety, interfere
with the vehicle's electrical system, or
affect the validity of the BMW Limited
Warranty. See your BMW center for
additional information.

<


Maintenance, replacement, or
repair of the emission control
devices and systems may be performed
by any automotive repair establishment
or individual using any certified auto-
motive part.

<


Symbol on vehicle parts

Indicates that you should consult
the relevant section of this
Owner's Manual for information on a
particular part or assembly.
Service and Warranty

This manual is supplemented by a Ser-
vice and Warranty Information Booklet
for US models or a Warranty and Ser-
vice Guide Booklet for Canadian
models.
We recommend that you read this
publication thoroughly.
Your BMW is covered by the following
warranties:

>

New Vehicle Limited Warranty

>

Rust Perforation Limited Warranty

>

Federal Emissions System Defect
Warranty

>

Federal Emissions Performance War-
ranty

>

California Emissions Control System
Limited Warranty
Detailed information about these
warranties is listed in the Service and
Warranty Information Booklet for US
models or in the Warranty and Service
Guide Booklet for Canadian models.

Reporting safety defects

The following only applies to vehicles
owned and operated in the US.
If you believe that your vehicle has a
defect which could cause a crash or
could cause injury or death, you should
immediately inform the National
Highway Traffic Safety Administration
NHTSA in addition to notifying BMW of
North America, LLC, P.O. Box 1227,
Westwood, New Jersey 07675-1227,
Telephone (800) 831-1117.
If NHTSA receives similar complaints, it
may open an investigation, and if it
finds that a safety defect exists in a
group of vehicles, it may order a recall
and remedy campaign. However,
NHTSA cannot become involved in indi-
vidual problems between you, your
dealer, or BMW of North America, LLC.
To contact NHTSA, you may either call
the Auto Safety Hotline toll-free at
1-800-424-9393 Ð or 366-0123 in
Washington, D.C. area Ð or write to:
NHTSA, U.S. Department of Transpor-
tation, Washington, D.C. 20590. You
can also obtain other information about
motor vehicle safety from the Hotline.

For your own safety

13n

OverviewControlsMaintenanceRepairsDataIndex

Overview
Controls and features
Operation, maintenance
Owner service procedures
Index Technical data

Overview

15n

OverviewControlsMaintenanceRepairsDataIndex

1 Fuel gauge83
2 Indicator lamp for turn signal
indicators21
3 Speedometer
4 Indicator lamp for high beams215 Tachometer and Energy Control83
6 Coolant temperature gauge84
7 Indicator and warning
lamps19 to 218 Selector lever and program display
for automatic transmission

*
72, 75
9 Service Interval Display84

Instrument cluster
390us740