2003 BMW 540I SEDAN service

148n
OBD interface socketThe Onboard Diagnostic (OBD) inter-
face socket is located on the left of the
driver's side at the bottom of the instru-
ment panel and under a cover. The
cover has the letters "OBD" on it.
The purpose of the OBD system is to
ensure proper operation of the emis-
sion control system for the vehicle's
lifetime. The system monitors emis-
sions-related components and sys-
tems to detect deterioration and mal-
function.390us739
An illuminated lamp informs you
of the need for service, not of
the need to stop the vehicle.
However, the systems should be
checked by your BMW center at the
earliest possible opportunity.
Under certain conditions, the indicator
will blink or flash. This indicates a rather
severe level of engine misfire. When
this occurs, you should reduce speed
and consult the nearest BMW center as
soon as possible. Severe engine misfire
over only a short period of time can
seriously damage emission control
components, especially the catalytic
converter.
Service Engine Soon warning
lamp for Canadian models.
When the filler cap is not properly
tightened, the OBD system can
detect the vapor leak and the indicator
will light up. If the filler cap is subse-
quently tightened, the indicator should
go out within a few days.<

151n
OverviewControlsMaintenanceRepairsDataIndex
Overview
Controls and features
Operation, maintenance
Owner service procedures
Index Technical data
Repairs

153n
OverviewControlsMaintenanceRepairsDataIndex
Lamps and bulbsThe lamps and bulbs are essential fac-
tors contributing to the safety of your
vehicle. For this reason, you should
follow the instructions below carefully
when replacing a bulb. If you are not
familiar with any of the procedures,
consult your BMW center.
Do not touch the glass portion of a
new bulb with your bare hands
since even small amounts of impurities
burn into the surface and reduce the
service life of the bulb. Use a clean
cloth, paper napkin, or a similar mate-
rial, or hold the bulb by its metallic
base.<
A replacement bulb set is available from
your BMW center.
Whenever working on the elec-
trical system, switch off the elec-
trical accessory you are working on or
disconnect the cable from the negative
terminal of the battery. Failure to do this
could result in short circuits.
To prevent injuries and damage,
comply with any instructions provided
by the bulb manufacturer.<
The right side of the engine compart-
ment.
1 Low beams
2 High beams
For checking and adjusting head-
lamp aim, please contact your
BMW center.< Low and high beamsH7 bulb, 55 watt
The bulb is pressurized. There-
fore, you should always wear
safety glasses and protective gloves.
Failure to observe these precautions
can result in physical injury if the bulb
breaks.< 390de767
1. Turn the bulb holder to the left
(arrow) and remove
2. Remove and replace the bulb.
When cleaning the headlamps,
please observe the following:
>Do not wipe dry (scratches). Never
use abrasives or strong solvents to
clean the covers
>Remove dirt and contamination (such
as insects) by soaking with BMW Car
Shampoo and then rinsing with plenty
of water
>Always use a deicer spray to remove
accumulated ice and snow Ð never
use a scraper.<

162n
Battery Fuses
Battery posts, terminals and other
components contain lead and lead
compounds. Wash hands after han-
dling.<
Battery careThe battery is maintenance-free, that is,
the original electrolyte will normally last
for the service life of the battery under
moderate climatic conditions.
For all questions that regard the
battery, please consult your BMW
center. The battery is completely main-
tenance-free; the following section is
provided for your information only.<
Do not disconnect the battery
when the engine is running, as the
ensuing voltage surge would damage
the vehicle's onboard electronics.<
Charging the batteryWhen charging the battery in the
vehicle, leave the engine off at all times.
Connect the charge cables to the termi-
nals in the engine compartment (for ter-
minal locations, refer to "Jump-starting"
on page 164).
Return used batteries to a recy-
cling point or your BMW center.
Maintain the battery in an upright posi-
tion for transport and storage. Secure
the battery against tilting during trans-
port.<
In the glove compartmentOpen the glove compartment and turn
the two white quick-release fasteners
to the left.390de085

169n
OverviewControlsMaintenanceRepairsDataIndex
Overview
Controls and features
Operation, maintenance
Owner service procedures
Index Technical data
Index

177n
OverviewControlsMaintenanceRepairsDataIndex
Overview
Controls and features
Operation, maintenance
Owner service procedures
Index Technical data
Key words

Everything from A to Z
181n
OverviewControlsMaintenanceRepairsDataIndex
Instrument displays15
Instrument lighting104
Instruments15
Intensive cleaning141
Interior lamps105
Interior mirrors58
Interior motion sensor42
avoiding unintentional
alarms44
deactivate35
Interior rearview mirror57
automatic dimmer58
Interlock68 J
Jack159
Jump-starting164t K
Key Memory67
Key with remote control32
Keys32
Kickdown73, 76 L
Lamp switch103
Lamps and bulbs153t
Lashing eyes to secure the
load128
Length of vehicle171 Level control
system21, 101
License plate lamps
bulb replacement158t
Lighter120
LIGHTS ON warning103
LIMIT93
Load-securing devices128
Louvers106, 109
Low beams103
bulb replacement153t
Low-fuel warning lamp83
Lug bolts160
Lug wrench159t
Luggage
compartment38, 42, 125
capacity173
manual operation38t
Luggage compartment
lid38
electrical malfunction38
emergency release from
luggage compartment's
interior41
opening from the
outside39
opening separately38
remote control35
secure separately38
Luggage compartment's
interior, emergency
release41 Luggage net42
Luggage straps42
Lumbar support50
M
M+S tires138
Maintenance84, 146t
Malfunction displays85t
Manual operation
doors33
fuel filler door24
luggage compartment
lid38
sliding/tilt sunroof47
tailgate39
Manual transmission71
Manually controlled
recirculated-air112
Manually-adjusted seat49
Master key32
Maximum cooling112
Memory settings
for seat, mirror and
steering wheel54
related to individuals ("Key
Memory")67
related to the vehicle
("Vehicle Memory")67
Microfilter108, 114
MID (Multi-Information
Display)89 Mirrors57
adjusting57
automatic dimming
feature58
defrosting57
memory setting54
Modifications,
technical9, 147
Monitoring inflation
pressure, tires101
Moonroof47
Multifunction buttons,
steering wheel22
Multi-Information Display
(MID)89
N
Non-smoker's
equipment120 O
OBD interface socket148
Odometer16, 82
Oil additives142
Oil change interval, refer to
the Service and Warranty
Information Booklet (US
models) or to the Warranty
and Service Guide Booklet
(Canadian models)
Oil consumption142

Everything from A to ZOil dipstick142t
Oil level, indicator lamp20
Oil pressure, indicator
lamp19
Oil specifications143t
Oil viscosity143
Oils, disposal143t
OILSERVICE84
Old batteries162
Onboard computer, refer to
the "Owner's Manual for
Onboard Computer"
Onboard Diagnostic (OBD)
system148
Onboard Diagnostics
(OBD)148
Onboard tool kit152t
Opening and closing
from the inside37
from the outside33
using the key33
using the remote
control33
Opening the rear
window40
Operating range88
Outlets,
ventilation106, 109
Outside temperature
display82, 88
P
Park Distance Control
(PDC)98
Parked-car ventilation
system114
for additional information
refer to the "Owner's
Manual for Onboard
Computer"
Parking aid98
Parking brake20, 70
Parking lamps103
bulb replacement154t
Partition net125
Passenger-side mirror tilt
function55
PDC (Park Distance
Control)98
Pocket light118
Pollen filter108, 114
Power windows45
safety switch45
Power-slip control, refer to
ASC+T/DSC99 Q
Quality Grades, tires136
R
Rain sensor78
RDC (Tire Pressure
Monitor)101
Reading lamps105
Rear ashtray120
Rear window40
defroster107, 112
sun blinds114
wiper79
Rear window cleaning79
Rear-seat backrest
fold121
folding121
Rearview mirror57
Recirculated-air mode107
Reclining seat48
Refueling24
Releasing hood139
Reminder signal (Memo)91
Remote control34
computer97
Remove condensation from
windows108, 111
Replacing
fuses162t
lamps and bulbs153t
wiper blades152t
Reporting safety defects10 Reservoir, washer
system141t
Residual heat113
Rims137
Roller sun blind114
Roll-up cover125
Roof load capacity173
Roof-mounted luggage
rack129
S
Safety belts53
Safety defects, reporting10
Safety lock buttons37
Seat belts53
Seat heating55
Seats
electric power50
heating55
manually-adjusted49
memory setting54
Secure the load128
Securing cargo42, 128
Selector lever, automatic
transmission72, 75
Self-leveling
suspension101
inactive21
Service and Warranty10
Service and Warranty
Information Booklet (US
models)146