2003 BMW 540I SEDAN maintenance

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OverviewControlsMaintenanceRepairsDataIndex

Overview
Controls and features
Operation, maintenance
Owner service procedures
Index Technical data

Overview

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OverviewControlsMaintenanceRepairsDataIndex

1 Fuel gauge83
2 Indicator lamp for turn signal
indicators21
3 Speedometer
4 Indicator lamp for high beams215 Tachometer and Energy Control83
6 Coolant temperature gauge84
7 Indicator and warning
lamps19 to 218 Selector lever and program display
for automatic transmission

*
72, 75
9 Service Interval Display84

Instrument cluster
390us740

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OverviewControlsMaintenanceRepairsDataIndex

Instrument cluster

*
1 Fuel gauge83
2 Indicator lamp for turn signal
indicators21
3 Speedometer4 Indicator lamp for high beams21
5 Tachometer and Energy Control83
6 Coolant temperature gauge847 Indicator and warning
lamps19 to 21
8 CHECK button85
9 Selector lever and program display
for automatic transmission

*
72, 75
390us741

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OverviewControlsMaintenanceRepairsDataIndex

Indicator and warning lamps

Technology that monitors itself

The system runs a check on the
warning and indicator lamps marked
by "

l

" each time you switch on the
ignition. They each light up once for dif-
ferent periods of time.
If a fault should occur in one of these
systems, the corresponding lamp does
not go out after the engine is started or
it lights up while the vehicle is moving.
The following section describes how
you should respond.

Red: stop immediately

Battery charge current

l

The battery is no longer being
charged. This indicates a defect
in the alternator drive belt or in the
charging circuit of the alternator. Please
contact the nearest BMW center.
You should never attempt to con-
tinue driving with a defective drive
belt, as the engine could overheat and
sustain serious damage. If the drive belt
is defective, increased steering effort is
also required.

<


Engine oil pressure

l

May be accompanied by the
message "STOP!ENGINE OIL-
PRESS" in the Check Control

*
: stop the
vehicle immediately and switch off the
engine. Check the engine oil level; top
up as required. If the oil level is correct:
please contact the nearest BMW
center.
Do not continue driving, as the
engine could sustain serious
damage from inadequate lubrication.

<



Tire Pressure Monitor (RDC)

*


l

Accompanied by an acoustic
warning signal: a flat tire has
occurred. Reduce vehicle speed imme-
diately and stop the vehicle. Avoid hard
brake applications. Do not oversteer.
For additional information: refer to
page 101
Parking brake

*
/Brake system
hydraulic circuits

l

Comes on when you engage the
parking brake.
For additional information: refer to
page 70
Comes on although the parking brake
is released: have the brake fluid level
checked. Before continuing your
journey, be sure to read the notes on
pages 134 and 145
Also comes on with the message
"CHECK BRAKE LININGS" in the
Check Control.
Parking brake warning lamp

*
/
Brake system hydraulic circuits
for Canadian models.

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Indicator and warning lamps
Self-leveling suspension
* l
The self-leveling suspension
system is inactive. Please con-
sult the nearest BMW center.
For additional information: refer to
page 101
Automatic Stability Control plus
Traction (ASC+T)/Dynamic Sta-
bility Control (DSC)
* l
ASC+T/DSC has been deactivated,
either manually at the button or auto-
matically in response to a system mal-
function. In the event of a malfunction,
have the system checked by your BMW
center.
For additional information: refer to
page 99
Engine electronics
*
There is a fault in the electronic
engine-management system.
You can continue to drive with reduced
engine output and engine speed.
Please have the system inspected by
your BMW center.
Service Engine Soon l
If the indicator lamp comes on
either continuously or intermit-
tently, this indicates a fault in the emis-
sions-related electronic systems.
Although the vehicle remains opera-
tional, you should have the systems
checked by your BMW center at the
earliest possible opportunity.
For additional information: refer to
page 148
Service Engine Soon warning
lamp for Canadian models.
Check Filler Cap
* l
This indicator lamp comes on
when the fuel filler cap is loose
or missing.
Close the filler cap tightly: refer to
page 25
Green: for your information
Turn signal indicators
Flashes when the turn signal
indicators are on. Rapid flashing
indicates a system malfunction.
For additional information: refer to
page 78
Cruise control
Lights up when the system is
switched on: available for oper-
ation via the multifunction steering
wheel.
For additional information: refer to
page 80
Front fog lamps
Lights up whenever you switch
on the front fog lamps.
For additional information: refer to
page 104
Blue: for your information
High beams
Lights up when the high beams
are on or the headlamp flasher
is actuated.
For additional information: refer to
pages 78 and 104

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OverviewControlsMaintenanceRepairsDataIndex
Warning triangle
*
First-aid kit
*
The hazard warning triangle is readily
available, stored in the onboard tool kit
mounted on the inside of the luggage
compartment lid/tailgate.
To open the container, loosen the wing
screw.
Always observe all legal regula-
tions requiring a warning triangle
to be carried in the vehicle.< 394de053
The first-aid kit is located under the
front passenger's seat.
To remove: lift the release lever on the
front (arrow) and pull the first-aid kit for-
ward out of its support.
To store: place the first-aid kit into the
support, then push back until the button
engages.390de716
Some of the items contained in
the first-aid kit have a limited ser-
vice life. For this reason, check the
expiration dates of each of the items
regularly, and replace any whose
expiration dates have passed. You can
acquire replacements in any drugstore
or pharmacy.
Always observe all legal regulations
requiring a first-aid kit to be carried in
the vehicle.<

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Refueling Fuel specificationsAs long as the filler nozzle is used prop-
erly, the fuel tank is full whenever the
nozzle shuts off the first time.
Refill early to avoid damaging the
catalytic converter; never attempt
to drive to the last drop of fuel in the
tank.<
Tank capacity: approx. 18.5 gal.
(70 liters), with a reserve capacity of
>BMW 525i, 530i: approx. 2.0 gal.
(8 liters)
>BMW 540i: approx. 2.5 gal. (10 liters).
Close the filler cap carefully after
refueling until a click is heard.
While closing, be sure not to squeeze
the strap which is fastened to the cap.
A loose or missing cap will activate the
message "CHECK FILLER CAP" in the
Check Control
* or the Check Filler Cap
lamp
*.<
The engine uses lead-free gasoline
only.
Required fuel:
>Premium Unleaded Gasoline,
min. 91 AKI
AKI = Anti Knock Index
Never use leaded fuel, as it would
cause permanent and irreversible
damage to the oxygen sensor and the
catalytic converter.<

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Tire inflation pressuresedan Tires
All pressure specifications in
the table are indicated in psi
(kilopascal) with cold tires
(cold = ambient temperature)
525i225/60 R 15 96 H M+S
225/55 R 16 95 H M+S
225/60 R 15 96 W
225/55 R 16 95 W
235/45 R 17 94 W/Y
205/65 R 15 94 Q M+S
225/60 R 15 96 Q M+S
225/55 R 16 95 Q M+S
235/45 R 17 94 Q M+S
Front: 235/45 R 17 94 W/Y
Rear: 255/40 R 17 94 W/YÐ
29 (200)Ð
33 (230)33 (230)
33 (230)41 (280)
41 (280)
530i225/55 R 16 95 H M+S
225/55 R 16 95 W
235/45 R 17 94 W/Y
225/55 R 16 95 Q M+S
235/45 R 17 94 Q M+S
Front: 235/45 R 17 94 W/Y
Rear: 255/40 R 17 94 W/YÐ
29 (200)Ð
33 (230)33 (230)
33 (230)41 (280)
41 (280)
(outside US/CDN)
(outside US/CDN)(US/CDN)
(US/CDN)