2002 YAMAHA T105 Owners Manual

3. 500–1,000 km:
Avoid cruising speeds in excess of 3/4
throttle.EUU40400cCAfter 1,000 km of operation, be sure to re-
place the engine oil.4. 1,000 km and beyond:
Avoid prolonged full-throttle opera-
tion. Vary speed occasionally.EUU32200cCIf any engine trouble should occur during
the break-in period, consult a Yamaha
dealer immediately.
33
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EAF40000Parking
When parking the motorcycle, stop the en-
gine and remove the ignition key.EUU63000wThe muffler and exhaust pipe are hot.
Park the motorcycle in a place where
pedestrians or children are not likely to
touch the motorcycle. Do not park the mo-
torcycle on a slope or soft ground; the mo-
torcycle may overturn.
34
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EAH00000
PERIODIC
MAINTENANCE AND
MINOR REPAIR
EAH00400Periodic inspection, adjustment and lubri-
cation will keep your motorcycle in the
safest and most efficient condition possi-
ble. Safety is an obligation of the motorcy-
cle owner. The maintenance and lubrica-
tion schedule chart should be considered
strictly as a guide to general maintenance
and lubrication intervals.EUU63200wIf you are not familiar with motorcycle ser-
vice, this work should be done by a
Yamaha dealer.
35
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EAH10101*Tool kit
The tools provided in the owner’s tool kit
are to assist you in the performance of pe-
riodic maintenance. However, some other
tools such as a torque wrench are also nec-
essary to perform the maintenance correct-
ly.EUU67100wModifications to this motorcycle not ap-
proved by Yamaha may cause loss of per-
formance, and render it unsafe for use.
Consult a Yamaha dealer before attempt-
ing any changes.
36
q
1. Tool kit
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37
* Valve(s)Check valve clearance. Adjust if necessary.2222Spark plug Check condition. Clean or replace if necessary.2222Air filterClean. Replace if necessary.22
* CarburetorCheck idle speed/starter operation.
2222
Adjust if necessary.
*
Fuel lineCheck fuel hose and vacuum pipe for cracks or
22damage. Replace if necessary.
Engine oilReplace (Warm engine before draining).22EVERY 2,000 km* Engine oil filterCheck/clean/replace if necessary.2222
Check operation, fluid level and fluid leakage.
* Front brake(See NOTE on page 38)22
Replace brake pads if necessary.
* Rear brakeCheck operation and adjust brake pedal free play.
22Replace brake shoes if necessary.
Check rear arm assembly for looseness.
* Rear arm pivotCorrect if necessary. Moderately repack every216,000 km.***
* WheelsCheck balance/damage/runout/spoke tightness.
22Replace if necessary.
* Wheel bearingsCheck bearing assembly for looseness/damage.
22 2
Replace if damaged.
INITIAL EVERY
ITEM REMARKS
500 km 2,000 km 4,000 km 8,000 km
PERIODIC MAINTENANCE/LUBRICATION
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*: It is recommended that these items be serviced by a Yamaha dealer.
**: Medium weight wheel bearing grease. (bearing type)
***: Lithium soap base grease. (bush type)NOTE:
8The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
8Hydraulic brake service
9Regularly check and, if necessary, correct the brake fluid level.
9Every two years replace the internal components of the brake master cylinder and
caliper, and change the brake fluid.
9Replace the brake hoses every four years and if cracked or damaged.
38
Check bearing assembly for looseness.
* Steering bearingCorrect if necessary. Moderately repack every228,000 km. **
* Front forksCheck operation/oil leakage. Repair if necessary.22* Rear shock absorberCheck operation/oil leakage. Repair if necessary.22
Drive chainCheck chain slack/alignment. Adjust if necessary.
EVERY 500 km
Clean and lube.
* Fittings/FastenersCheck all chassis fitting and fasteners.
2222Correct if necessary.
* Centerstand and
Check operation. Repair if necessary.2222
sidestand
* BatteryCheck specific gravity. Check that the breather
22
pipe is working properly. Correct if necessary.
INITIAL EVERY
ITEM REMARKS
500 km 2,000 km 4,000 km 8,000 km
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Front cowlings and panels removal/instal-
lation
To remove the front cowlings and panels.1. Remove the screws of the front cowl-
ings and panels.
2. Remove the main switch cover by
slightly turning it counterclockwise.
3. Take the panels off, and take the cowl-
ings off.
39
wq
1. Front panels 2. Front cowlings
w
q
w
er
1. Screw (
×2) 2. Screw (×8)
3. Screw (×2) 4. Main switch cover
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To install the cowlings and panels.1. Place the cowlings in the original posi-
tion, and then install the screws.
2. Place the panels in the original posi-
tion, and then install the screws.
3. Install the main switch cover and
slightly turn it clockwise.
40
q
q
w
1. Front cowlings 2. Screw (×2)
wq
1. Front panels 2. Front cowlings
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