Page 1211 of 1690

022J6±01
02±4
± PREPARATIONFUEL
AVENSIS REPAIR MANUAL (RM1018E)
FUEL
PREPARATION
SST
09023±12700Union Nut Wrench 17mmINJECTOR ASSY(1CD±FTV)
INJECTION OR SUPPLY PUMP
ASSY(1CD±FTV)
COMMON RAIL ASSY(1CD±FTV)
09213±54015Crankshaft Pulley Holding ToolINJECTION OR SUPPLY PUMP
ASSY(1CD±FTV)
(90105±08076)BoltINJECTION OR SUPPLY PUMP
ASSY(1CD±FTV)
09228±64030Fuel Filter WrenchFUEL FILTER ASSY(1CD±FTV)
09268±21010Fuel Hose PullerFUEL INJECTOR ASSY(1AZ±FE)
FUEL PRESSURE PULSATION
DAMPER ASSY(1AZ±FE)
FUEL INJECTOR ASSY
(1ZZ±FE/3ZZ±FE)
09268±41047Injection Measuring Tool SetFUEL SYSTEM(1AZ±FE)
FUEL SYSTEM(1ZZ±FE/3ZZ±FE)
(09268±41110)AdaptorFUEL SYSTEM(1AZ±FE)
FUEL SYSTEM(1ZZ±FE/3ZZ±FE)
(09268±41300)ClampFUEL SYSTEM(1AZ±FE)
FUEL SYSTEM(1ZZ±FE/3ZZ±FE)
(95336±08070)HoseFUEL SYSTEM(1AZ±FE)
FUEL SYSTEM(1ZZ±FE/3ZZ±FE)
09280±00010Union Bolt,inspectionINJECTOR ASSY(1CD±FTV)
09330±00021Companion Flange Holding ToolINJECTION OR SUPPLY PUMP
ASSY(1CD±FTV)
(09617±24011)Steering Rack WrenchFUEL PUMP ASSY(1AZ±FSE)
Page 1213 of 1690
02±6
± PREPARATIONFUEL
AVENSIS REPAIR MANUAL (RM1018E)
09082±00040TOYOTA Electrical TesterFUEL SYSTEM(1CD±FTV)
FUEL SYSTEM(1ZZ±FE/3ZZ±FE)
(09083±00150)Test Lead SetFUEL SYSTEM(1AZ±FE)
FUEL SYSTEM(1AZ±FSE)
FUEL SYSTEM(1ZZ±FE/3ZZ±FE)
09130±00150Water Pump PliersFUEL FILTER ASSY(1CD±FTV)
09216±00021Belt Tension GaugeINJECTION OR SUPPLY PUMP
ASSY(1CD±FTV)
Equipment
Clip
Hexagon wrench (6 mm)
Measuring Flask
Ohmmeter
Radiator cap tester
Service Wire Harness
Stopwatch
Torque wrench
Vernier calipers
Wooden block
SSM
08826±00080Seal Packing Black or equivalent
(FIPG)INJECTOR ASSY(1CD±FTV)
08850±00065Butyl Tape SetFUEL TANK ASSY(DIESEL)
Page 1369 of 1690

03±20
± SERVICE SPECIFICATIONSENGINE MECHANICAL
AVENSIS REPAIR MANUAL (RM1018E)Part Tightenedftlbf kgfcm Nm
Injection pipe, Fuel inlet pipe x Common rail
Used pipe using SST
Used pipe not using SST
New pipe using SST
New pipe not using SST
42
46
31
34428
469
316
34731
34
23
25
Injection pipe x Injector
Used pipe using SST
Used pipe not using SST
New pipe using SST
New pipe not using SST
42
46
31
34428
469
316
34731
34
23
25
Injection pipe clamp x Intake manifold5.05144 in.lbf
Fuel inlet pipe x Common rail
Used pipe using SST
Used pipe not using SST
New pipe using SST
New pipe not using SST
42
46
31
34428
469
316
34731
34
23
25
Fuel inlet pipe x injection pump
Used pipe using SST
Used pipe not using SST
New pipe using SST
New pipe not using SST
42
46
31
34428
469
316
34731
34
23
25
Nozzle leakage pipe No.2 x Cylinder head Check valve
Bolt21
8.8214
9015
78 in.lbf
Vacuum pump x Cylinder head2121415
EGR valve assy x Cylinder head1818413
Intake air connector with diesel throttle body x Intake manifold2121415
Water inlet x Cylinder block8.89078 in.lbf
Water outlet sub±assy x Cylinder head2121415
Exhaust manifold x Cylinder head4747935
EGR pipe sub±assy x Cylinder head Bolt
Nut37
25375
25027
18
Oil filter bracket x Oil pan sub±assy3434725
V±ribbed belt tensioner assy x Oil pump3131623
Generator bracket No.1 x Cylinder block3737727
Idler pulley Sub±assy x V±ribbed belt tensioner assy4040830
Engine mounting bracket RR x Engine mounting insulator RR6465347
Engine mounting bracket FR x Engine mounting insulator FR6465347
Drive shaft bearing bracket x Cylinder block6465347
Rear end plate x Cylinder block8.48674 in.lbf
Flywheel x Crankshaft7172052
Engine mounting member sub±assy center x Body4545933
Front suspension crossmember sub±assy x Rear engine mounting bracket8788764
Front suspension crossmember sub±assy x Front engine mounting bracket5253038
Front suspension crossmember sub±assy x Body1331,35698
Front suspension member brace x Front suspension crossmember sub±assy1331,35698
Front suspension member brace x Body8081659
Return tube sub±assy x Body8.08271 in.lbf
Engine mounting insulator RH x Body5253038
Engine mounting bracket LH x Engine mounting insulator LH8081659
Injector driver x Engine mounting insulator RH5.05144 in.lbf
Engine wire x Body8.48574 in.lbf
Air tube No.2 x Manual transaxle2525518
Relay box x Radiator assy5.35446 in.lbf
Fuel filter assy x Fuel filter support1817813
Page 1378 of 1690

± SERVICE SPECIFICATIONSFUEL
03±9
AVENSIS REPAIR MANUAL (RM1018E)Part Tightenedftlbf kgfcm Nm
Injection pipe clamp No. 2 x Intake manifold5.05144 in.lbf
Fuel inlet pipe sub±assy x Common rail assy
Used pipe using SST
Used pipe not using SST
New pipe using SST
New pipe not using SST
42
46
31
34428
469
316
34731
34
23
25
Fuel inlet pipe sub±assy x Injection pump assy
Used pipe using SST
Used pipe not using SST
New pipe using SST
New pipe not using SST
42
46
31
34428
469
316
34731
34
23
25
Air cleaner case x Body7.07162 in.lbf
Air cleaner case x Transverse engine engine mounting bracket7.07162 in.lbf
Engine cover No. 1 x Cylinder head cover sub±assy8.08271 in.lbf
Engine cover No. 1 x Intake manifold8.08271 in.lbf
Vacuum reservoir sub±assy x Cowl top panel outer8.38574 in.lbf
Injection pump assy x Water pump assy2121015
Injection pump drive pulley x Injection pump assy6465047
Intake manifold insulator No. 1 x Intake manifold5.05144 in.lbf
Common rail assy x Cylinder head sub±assy4343832
Transverse engine engine mounting bracket x Water pump assy6465047
Transverse engine engine mounting bracket x Cylinder block sub±assy3737527
Idler pulley sub±assy x V±ribbed belt tensioner assy4040830
Battery clamp sub±assy x Body5.05144 in.lbf
Front wheel1031,05076
Fuel filter assy x Fuel filter support1817813
DIESEL:
Part TightenedNmkgfcmftlbf
Fuel tank band sub±assy x Body4040029
Parking brake cable assy x Body5.45548 in.lbf
Fuel tank protector No. 1 x Body5.45548 in.lbf
Fuel tank protector No. 1 x Fuel tank band sub±assy No. 15.45548 in.lbf