2002 TOYOTA AVENSIS door lock

±
LIGHTING LIGHTING SYSTEM
65±3
AVENSIS REPAIR MANUAL (RM1018E)
3. TURN SIGNAL AND HAZARD WARNING SYSTEM
SymptomSuspect AreaSee page
ºHazardº and ºTurnº do not come on.
1. HAZARD fuse
2. GAUGE2 fuse
3. IG1 relay
4. Ignition switch
5. Turn signal flasher relay
6. Harness or connector±
±
±
±
65±5
±
Hazard warning light does not come on.
(Turn is normal)1. Hazard warning switch
2. Harness or connector65±9±
Turn signal does not come on.
(Hazard is normal)1. Headlamp dimmer switch (turn signal switch)
2. Harness or connector65±9±
Turn signal does not come on in one direction.1. Headlamp dimmer switch (turn signal switch)
2. Harness or connector65±9±
Only one bulb does not come on.1. Bulb
2. Harness or connector±
±
4. ILLUMINATED ENTRY SYSTEM
SymptomSuspect AreaSee page
Illumination lamp of Multiplex body ECU control does not come
on.
1. Ignition switch
2. Door courtesy switch
3. Door lock position switch
4. Harness or connector
5. Integration relay±
65±9
05±1534 ±
±
Illumination lamp of Multiplex body ECU control does not go off.
1. Ignition switch
2. Door courtesy switch
3. Door lock position switch
4. Harness or connector
5. Integration relay±
65±9
05±1534 ±
±
5. HEADLIGHT BEAM LEVEL CONTROL SYSTEM (W/O HID)
SymptomSuspect AreaSee page
Headlight beam level control system does not operate (All).
1. TAIL relay
2. Headlamp leveling switch
3. Harness or connector±
65±9 ±
Headlight beam level control system does not operate (One side).
1. Headlamp leveling switch
2. Headlight beam level control actuator
3. Harness or connector65±9
65±5±
6. HEADLIGHT BEAM LEVEL CONTROL SYSTEM (W/ HID)
SymptomSuspect AreaSee page
Headlight beam level control system does not operate (All).
1. GAUGE2 fuse
2. Ignition switch
3. Speed sensor signal circuit
4. Height control sensor sub±assy
5. Headlamp leveling ECU assy
6. Harness or connector±
±
±
65±9
65±5 ±
Headlight beam level control system does not operate (One side).
1. Headlamp leveling ECU assy
2. Headlight beam level control actuator
3. Harness or connector65±5
65±5±
Beam level warning light comes on.
1. Height control sensor sub±assy
2. Headlamp leveling ECU assy
3. Harness or connector65±9
65±5±

I30905
I30905
E64835
65±10
± LIGHTINGLIGHTING SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
(b) Inspect illumination operation.
(1) Connect the positive (+) lead from the battery to the
terminal 8 and negative (±) lead to the terminal 9,
then check that the illumination comes on.
3. FRONT DOOR COURTESY LAMP SWITCH ASSY
(a) Check that there is continuity between the terminal and the switch body when the switch is operated.
Standard:
ON (When shaft is pressed): No continuity
OFF (When shaft is not pressed): Continuity
4. REAR DOOR COURTESY LAMP SWITCH ASSY
(a) Check that there is continuity between the terminal and the switch body when the switch is operated.
Standard:
ON (When shaft is pressed): No continuity
OFF (When shaft is not pressed): Continuity
5. BACK DOOR LOCK ASSY (WAGON MODELS)
(a) Inspect back door courtesy lamp switch operation.
(1) Check that there is continuity between the terminal
1 and the terminal 2 when the back door is open and
closed.
Standard:
Back door is open: No continuity
Back door is closed: Continuity
6. BACK DOOR LOCK ASSY (LIFTBACK MODELS)
(a) Inspect back door courtesy lamp switch operation.
(1) Check that there is continuity between the terminal
1 and the terminal 2 when the back door is open and
closed.
Standard:
Back door is open: No continuity
Back door is closed: Continuity
7. HEADLAMP RELAY
(a) Inspect relay continuity.
Standard:
ConditionTester connectionSpecified condition
Always1 ± 2Continuity
Always3 ± 5No continuity
Apply B+ between
the terminal 1 and 23 ± 5Continuity

02±2
± PREPARATIONDIAGNOSTICS
AVENSIS REPAIR MANUAL (RM1018E)
(09083±00150)Test Lead SetAIR CONDITIONING SYSTEM
ABS WITH EBD SYSTEM
ELECTRONIC MOTOR POWER
STEERING SYSTEM
MULTIPLEX COMMUNICATION
SYSTEM
ENGINE IMMOBILISER SYSTEM
ABS WITH EBD & BA & TRC & VSC
SYSTEM
WIRELESS DOOR LOCK CONTROL
SYSTEM
COMBINATION METER
KEY REMINDER WARNING SYSTEM
POWER DOOR LOCK CONTROL
SYSTEM
SFI SYSTEM(1AZ±FE)
SFI SYSTEM(1AZ±FSE)
ECD SYSTEM(1CD±FTV)
SFI SYSTEM(1ZZ±FE/3ZZ±FE)
ELECTRONIC CONTROLLED
AUTOMATIC TRANSAXLE
[ECT](U241E(1AZ±FE))
ELECTRONIC CONTROLLED
AUTOMATIC TRANSAXLE
[ECT](U241E(1AZ±FSE))
ELECTRONIC CONTROLLED
AUTOMATIC TRANSAXLE
[ECT](U341E)
09082±00050TOYOTA Electrical Tester SetPOWER DOOR LOCK CONTROL
SYSTEM
(09083±00150)Test Lead SetAIR CONDITIONING SYSTEM
ABS WITH EBD SYSTEM
ELECTRONIC MOTOR POWER
STEERING SYSTEM
MULTIPLEX COMMUNICATION
SYSTEM
ENGINE IMMOBILISER SYSTEM
ABS WITH EBD & BA & TRC & VSC
SYSTEM
WIRELESS DOOR LOCK CONTROL
SYSTEM
COMBINATION METER
KEY REMINDER WARNING SYSTEM
POWER DOOR LOCK CONTROL
SYSTEM
SFI SYSTEM(1AZ±FE)
SFI SYSTEM(1AZ±FSE)
ECD SYSTEM(1CD±FTV)
SFI SYSTEM(1ZZ±FE/3ZZ±FE)
ELECTRONIC CONTROLLED
AUTOMATIC TRANSAXLE
[ECT](U241E(1AZ±FE))
ELECTRONIC CONTROLLED
AUTOMATIC TRANSAXLE
[ECT](U241E(1AZ±FSE))
ELECTRONIC CONTROLLED
AUTOMATIC TRANSAXLE
[ECT](U341E)

022KP±01
02±62
± PREPARATIONEXTERIOR/INTERIOR TRIM
AVENSIS REPAIR MANUAL (RM1018E)
EXTERIOR/INTERIOR TRIM
PREPARATION
Recomended Tools
09070±20010Moulding RemoverFRONT DOOR BELT MOULDING
ASSY LH
REAR DOOR BELT MOULDING
ASSY LH
ROOF HEADLINING
ASSY(LIFTBACK MODELS)
ROOF HEADLINING ASSY(SEDAN
MODELS)
ROOF HEADLINING ASSY(WAGON
MODELS)
Equipment
Adhesive tapeTo avoid surface damage.
Clip remover
Piano wire
Protective tapeTo avoid surface damage.
Torque wrench
Wooden blockFor tying both piano wire ends

022L7±01
± PREPARATIONWINDSHIELD/WINDOWGLASS/MIRROR
02±57
AVENSIS REPAIR MANUAL (RM1018E)
WINDSHIELD/WINDOWGLASS/MIRROR
PREPARATION
Recomended Tools
09070±20010Moulding RemoverWINDSHIELD GLASS
09082±00040TOYOTA Electrical TesterPOWER WINDOW CONTROL
SYSTEM
WINDOW DEFOGGER SYSTEM
POWER MIRROR CONTROL
SYSTEM
(09083±00150)Test Lead SetPOWER WINDOW CONTROL
SYSTEM
(09083±00350)AC/DC 400 A ProbePOWER WINDOW CONTROL
SYSTEM
Equipment
Knife
Piano wireWindshield
Plastic sheetTo avoid surface damage.
Sealer gun
TapeTo avoid surface damage.
Torque wrench
Wooden block or similar objectFor tying both piano wire ends
SSM
08850±00065Butyl Tape SetINNER REAR VIEW MIRROR ASSY
08850±00801Windshield Glass Adhesive Set
or equivalentWINDSHIELD GLASS
BACK DOOR GLASS(LIFTBACK
MODELS)
BACK WINDOW GLASS(SEDAN
MODELS)
QUARTER WINDOW ASSY
LH(WAGON MODELS)
BACK DOOR GLASS(WAGON
MODELS)

B51763
SST
SST
B50513
10 m or more
±
SEAT BELT FRONT SEAT BELT
61±11
AVENSIS REPAIR MANUAL (RM1018E)
(2) Connect SST, then connect them to the seat belt
pretensioner.
NOTICE:
To avoid damaging the SST connector and wire harness,
do not lock the secondary lock of the twin lock.
(3) Move the SST at least 10 m (33 ft) away from thefront of the vehicle.
(4) Close all the doors and windows of the vehicle.
NOTICE:
Take care not to damage the SST wire harness. (5) Connect the SST red clip to the battery positive (+)
terminal and the black clip to the negative (±) termi-
nal.
(e) Activate the seat belt pretensioner. (1) Confirm that no one is inside the vehicle or within 10 m (33 ft) of th\
e vehicle.
(2) Press the SST activation switch and activate the seat belt pretensioner.
HINT:
The seat belt pretensioner operates simultaneously with the LED light fo\
r the SST activation switch.
(f) Dispose of the outer belt (with the seat belt pretensioner).
CAUTION:

The outer belt is very hot when the seat belt pretensioner is activated,\
so leave it untouched
for at least 30 minutes after it has been activated.

Use gloves and safety glasses when handling the outer belt with a pretensio\
ner that has been
activated.

Always wash your hands with water after completing operation.

Do not apply water, etc. to an outer belt with a pretensioner that has been activated.
HINT:
When scrapping a vehicle, activate the seat belt pretensioner, and then scrap the vehicle with the activated
outer belt being installed.
2. DISPOSE OF FRONT SEAT OUTER BELT ASSY RH (WHEN NOT INSTALLED IN VEHICLE)
NOTICE:

When disposing of the front seat outer belt (with the seat belt pretens\
ioner) only, never use the
customer 's vehicle to activate the seat belt pretensioner.

Be sure to follow the procedures listed below when activating the seat b\
elt pretensioner.
(a)Remove the outer belt (See page 61±7).
HINT:
Cut the belt near the seat belt retractor.

031GG±01
± SERVICE SPECIFICATIONSENGINE HOOD/DOOR
03±73
AVENSIS REPAIR MANUAL (RM1018E)
ENGINE HOOD/DOOR
TORQUE SPECIFICATION
Part TightenedNmkgfcmftlbf
HOOD
Hood hinge x Hood1313310
Hood hinge x Body5.55649 in.lbf
Hood lock x Hood8.08271 in.lbf
FRONT DOOR
Door check x Body3030622
Door check x Door panel5.55646 in.lbf
Door frame sub±assy rear lower x Door panel8.08271 in.lbf
Door glass x Front door window regulator5.55649 in.lbf
Door hinge x Body2626519
Door hinge x Door panel2626519
Door lock x Door panel5.05144 in.lbf
Door lock striker x Body2323517
Door outside handle cover x Door panel7.07162 in.lbf
Door outside handle frame x Door panel4.04135 in.lbf
Outer view mirror x Door panel101027
Window regulator x Door panel8.08271 in.lbf
REAR DOOR
Door check x Body3030622
Door check x Door panel5.55649 in.lbf
Door hinge x Body2626519
Door hinge x Door panel2626519
Door lock x Door panel5.05144 in.lbf
Door lock striker x Body2323517
Door outside handle cover x Door panel4.04135 in.lbf
Door outside handle frame x Door panel7.07162 in.lbf
Window division bar sub±assy x Door panel5.55649 in.lbf
LAGGAGE COMPERTMENT DOOR
Back door striker assy x Body11.51208.0
Luggage compertment door x Hinge7.07062 in.lbf
Luggage lock assy x Luggage compertment door5.05144 in.lbf
Luggage compertment outside garnish x Luggage compertment door4.94943 in.lbf
BACK DOOR (LIFTBACK MODEL)
Back door femaie stopper x Door panel5.55649 in.lbf
Back door hinge assy x Body19.520014
Back door hinge assy x Door panel19.520014
Back door lock assy x Door panel8.08271 in.lbf
Back door lock Striker x Body11.51208.0
Back door stay sub±assy x Body7.07162 in.lbf
Back door stay sub±assy x Door panel2222416
Center stop lamp assy x Door panel5.55649 in.lbf
BACK DOOR (WAGON MODEL)
Back door femaie stopper x Door panel5.55649 in.lbf
Back door hinge assy x Body19.520014
Back door hinge assy x Door panel19.520014
Back door lock assy x Door panel8.08271 in.lbf
Back door lock Striker x Body11.51208.0
Back door stay sub±assy x Body7.07162 in.lbf

7408T±01
± SLIDING ROOF/CONVERTIBLESLIDING ROOF SYSTEM
74±3
AVENSIS REPAIR MANUAL (RM1018E)
ON±VEHICLE INSPECTION
1. CHECK WINDOW LOCK SWITCH
(a) Check that operation of the power windows excluding the driver side and the sliding roof are disabled
when the window lock switch of the power window master switch is pressed.
(b) Check that the power windows and the sliding roof can be operated when the window lock switch is
pressed again.
2. CHECK AUTO SLIDE±OPEN/CLOSE FUNCTION
(a) Check that the sliding roof switch can operate the sliding roof as follows when the tilt±UP/ DOWN func-
tion is not being used:
Standard:
ConditionSwitch ConditionSwitch OperationRoof Glass

Ignition switch ONSLIDE OPENPressed for more than 0 3 secFully openIgnition switch ON

Window lock switch OFFTILT UPPressed for more than 0.3 sec.Fully closed
HINT:
The sliding roof stops partway when the sliding roof switch is pushed on either side during AUTO operation.
3. CHECK AUTO TILT UP/DOWN FUNCTION
(a) Check that the sliding roof switch can operate the sliding roof as follows when the slide±OPEN/CLOSE
function is not being used:
Standard:
ConditionSwitch ConditionSwitch OperationRoof Glass

Ignition switch ONTILT UPPressed for more than 0 3 secFully tilted upIgnition switch ON

Window lock switch OFFSLIDE OPENPressed for more than 0.3 sec.Fully closed
HINT:
The sliding roof stops partway when the sliding roof switch is pushed on either side during AUTO operation.
4. CHECK SLIDING ROOF OPERATION FUNCTION AFTER IGNITION IS TURNED OFF
(a) When both of the following conditions are fulfilled, check that the power windows and the sliding roof
can be operated even after the ignition switch is turned OFF:

Within 43 seconds after the ignition switch is turned OFF

When the driver side door is closed
5. CHECK JAM PROTECTION FUNCTION
HINT:
The jam protection function prevents any part of your body from getting caught by accident between the ve-
hicle body and the roof glass during sliding roof operation.
Operative condition:

AUTO CLOSE

AUTO CLOSE during sliding roof operation after the ignition switch is turned OFF

AUTO TILT±DOWN

AUTO TILT±DOWN during sliding roof operation after the ignition switch is turned OFF
CAUTION:

Do not check this function using a part of your body such as your hand. Also, pay thorough
attention that nothing gets caught by accident during this process.

If this function is checked by inserting a thin object (less than 5 mm (0.20 in.)) between the roof
glass and vehicle body, it may not operate.