
Description
The ECM consists of a microcomputer and connectors for signal
input and output and for power supply. The unit controls the engine.
On Board Diagnosis Logic
DTC Malfunction is detected when ... Check Items (Possible Cause)
P1107
0802IAn excessively high or low voltage from
the absolute pressure sensor (built-into
ECM) is sent to ECM.IECM
DTC Confirmation Procedure
WITH CONSULT-II
1) Turn ignition switch ªONº.
2) Select ªDATA MONITORº mode with CONSULT-II.
3) Start engine and wait at least 2 seconds.
WITHOUT CONSULT-II
1) Turn ignition switch ªONº and wait at least 2 seconds.
2) Start engine and wait at least 2 seconds.
3) Turn ignition switch ªOFFº, wait at least 5 seconds and then turn
ªONº.
4) Perform ªDiagnostic Test Mode II (Self-diagnostic results)º with
ECM.
SEC220B
SEF817Y
DTC P1107 ECM 10TD27Ti
EC-407

Component Description
CONTROL SLEEVE POSITION SENSOR (CSPS)
The control sleeve position sensor is installed on the electric gov-
ernor. It senses the position of control sleeve (rotor angle) while the
control sleeve is being driven by the electric governor, and feeds it
back to the ECM.
On Board Diagnosis Logic
DTC Malfunction is detected when ....Check Items
(Possible cause)
P1207
0105IAn excessively high or low voltage from the sensor is
detected by ECM.
...........................................................................................
IAn improper voltage signal from the sensor is detected
by ECM during engine running.IHarness or connectors
(The control sleeve position sensor circuit is open or
short-circuited.)
IControl sleeve position sensor
DTC Confirmation Procedure
WITH CONSULT-II
1) Turn ignition switch to ªONº position and select ªDATA MONI-
TORº mode with CONSULT-II.
2) Start engine and run it for at least 2 seconds at idle speed.
WITHOUT CONSULT-II
1) Start engine and run it for at least 2 seconds at idle speed.
2) Turn ignition switch to ªLOCKº position, wait at least 5 seconds
and then to ªONº position.
3) Perform ªDiagnostic Test Mode II (Self-diagnostic results)º.
SEF641S
DTC P1207 CONT SLEEV POS SENTD27Ti
EC-414

Diagnostic Procedure
INSPECTION START
CHECK POWER SUPPLY CIRCUIT.
1. Turn ignition switch to ªLOCKº position.
2. Disconnect ECM harness connector
and electrical fuel injection pump
harness connector.
3. Check harness continuity between
electrical fuel injection pump terminalq
2
and ECM connector terminals321.
Refer to wiring diagram.
Continuity should exist.
If OK, check harness for short-circuit.
OK
ENG
Check the following:
IHarness for open or
short-circuit between
ECM and control sleeve
position sensor.
If NG, repair harness or
connectors.
CHECK INPUT SIGNAL CIRCUIT.
1. Turn ignition switch to ªLOCKº position.
2. Check harness continuity between con-
trol sleeve position sensor connector
terminalq
3and ECM connector termi-
nals
320. Refer to wiring diagram.
Continuity should exist.
If OK, check harness for short-circuit.
OK
ENG
Check the following:
IHarness for open or
short-circuit between
ECM and control sleeve
position sensor.
If NG, repair harness or
connectors.
CHECK GROUND CIRCUIT-I.
Check harness continuity between electri-
cal fuel injection pump connector termi-
nalsq
1and ECM connector terminals
322. Refer to wiring diagram.
Continuity should exist.
If OK, check harness for short-circuit.
OK
ENG
Check the following:
IHarness for open or
short-circuit between
ECM and control sleeve
position sensor.
If NG, repair harness or
connectors.
CHECK GROUND CIRCUIT-II.
Check harness continuity between ECM
connector terminal
327and engine
ground. Refer to wiring diagram.
Continuity should exist.
If OK, check harness for short-circuit.
OK
ENG
Check the following:
IHarness for open or
short-circuit.
If NG, repair harness or
connectors.
qA
YEC248A
H
H
H
H
H
DTC P1207 CONT SLEEV POS SENTD27Ti
EC-416

Description
SYSTEM DESCRIPTION
Sensor Input signal to ECM ECM function Actuator
Engine coolant temperature
sensorEngine coolant temperature
Cooling fan control Cooling fan relay
Air conditioner switch Air conditioner ªONº signal
The ECM controls the cooling fan corresponding to the vehicle speed, engine coolant temperature, air condi-
tioner ON signal.
On Board Diagnosis Logic
This diagnosis continuously monitors the engine coolant temperature.
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is
indicated.
DTC Malfunction is detected when ... Check Items (Possible Cause)
P1217
0208ICooling fan does not operate properly (Overheat).
ICooling fan system does not operate properly (Over-
heat).
IEngine coolant was not added to the system using
the proper filling method.IHarness or connectors
(The cooling fan circuit is open or shorted.)
ICooling fan
IRadiator hose
IRadiator
IRadiator cap
IWater pump
IThermostat
IEngine coolant temperature sensor
For more information, refer to ªMAIN 12 CAUSES OF
OVERHEATINGº, EC-425.
CAUTION:
When a malfunction is indicated, be sure to replace the coolant following the procedure in the LC
section, ªChanging Engine Coolantº. Also, replace the engine oil.
1) Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA section, ªEngine Coolant Mixture Ratioº.
2) After refilling coolant, run engine to ensure that no water-flow noise is emitted.
DTC P1217 OVER HEATTD27Ti
EC-418

Overall Function Check
Use this procedure to check the overall function of the cooling fan.
During this check, a DTC might not be confirmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious
burns could be caused by high pressure fluid escaping from
the radiator.
Wrap a thick cloth around the cap. Carefully remove the cap
by turning it a quarter turn to allow built-up pressure to
escape. Then turn the cap all the way off.
WITH CONSULT-II
1) Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to ªDiagnos-
tic Procedureº, EC-421.
2) Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to ªDiagnos-
tic Procedureº, EC-421.
3) Turn ignition switch ªONº.
4) Perform ªCOOLING FANº in ªACTIVE TESTº mode with CON-
SULT-II and make sure that cooling fans operate.
If NG, go to ªDiagnostic Procedureº, EC-421.
WITHOUT CONSULT-II
1) Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to ªDiagnos-
tic Procedureº, EC-421.
2) Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to ªDiagnos-
tic Procedureº, EC-421.
3) Start engine.
Be careful not to overheat engine.
4) Set temperature control lever to full cold position.
5) Turn air conditioner switch ªONº.
6) Turn blower fan switch ªONº.
7) Run engine at idle for a few minutes with air conditioner oper-
ating.
Be careful not to overheat engine.
8) Make sure that cooling fans operate at low speed.
9) Turn ignition switch ªOFFº.
10) Turn air conditioner switch and blower fan switch ªOFFº.
11) Disconnect engine coolant temperature sensor harness con-
nector.
12) Connect 150Wresistor to engine coolant temperature sensor
harness connector.
13) Start engine and make sure that cooling fans operate at higher
speed than low speed.
Be careful not to overheat engine.
14) If NG, go to ªDiagnostic Procedureº, EC-421.
AEC640
SEF111X
SEC163BA
MEC475B
DTC P1217 OVER HEATTD27Ti
EC-419

System Description
EGR CONTROL
Camshaft position sensor (TDC)EEngine speed
ECMEEGRC-solenoid valve A
Mass air flow sensorEMass air flowEEGRC-solenoid valve B
Engine coolant temperature sensorEEngine coolant temperatureEThrottle control solenoid valve
Ignition switchEStart signal
Atmospheric pressure sensor
EAtmospheric pressure
Air conditioner switch
EAir conditioner ªONº signal
The ECM receives signals sent from the engine coolant tempera-
ture sensor, crankshaft position sensor (TDC), ignition switch etc.
to determine engine speed and operating conditions. Based on
these signals, the ECM controls EGRC-solenoid valve (A and B)
operation and throttle solenoid valve operation.
The EGR control stops when engine coolant temperature is below
45ÉC (113ÉF), at idling, at starting and when the system compo-
nents and engine speed signals are disordered.
Engine coolant
temperature
ÉC (ÉF)LoadEGRC-solenoid valve
Throttle control
solenoid valveEGR valveThrottle control
valveAmount of EGR
gas
AB
Below 45 (113) AnyOFF
(Closed)OFF
(Closed)OFF
(Closed)Fully closed Fully open Ð
Above 45 (113)Low loadON
(Open)ON
(Open)ON
(Open)Fully open Closed Large
Medium load-1ON
(Open)ON
(Open)OFF
(Closed)Fully open Fully open Medium
Medium load-2ON
(Open)OFF
(Closed)OFF
(Closed)Half open Fully open Small
High loadOFF
(Closed)OFF
(Closed)OFF
(Closed)Fully closed Fully open Ð
Component Description
The EGRC-solenoid valves A and B, control vacuum pressure act-
ing on the EGR valve. The EGR control valve will be fully opened,
half-opened or fully closed, as required.
The throttle control solenoid valve controls vacuum pressure acting
on the throttle control valve. Thus, intake air passages are opened
or closed in relation to exhaust gas and intake air. Utilizing the
relationship between exhaust gas pressure and intake air pressure
control, the amount of EGR (exhaust gas recirculated) is regulated
in three approximate measures Ð large, medium, small.
NEF513
DTC P1404 EGR SOL/V A, DTC P1405 EGR SOL/V B/P1407
THROTTLE SOLENOID VALVETD27Ti
EC-431

Diagnostic Procedure
EGR CONTROL
INSPECTION START
CHECK OVERALL FUNCTION.
1. Start engine and warm it up sufficiently.
2. Perform diagnostic test mode II (Self-
diagnostic results).
Make sure that diagnostic trouble code
P0000 (0505) is displayed.
3. Make sure that EGR valve spring
moves up and down (Use your finger)
under the following conditions.
At idle:
Spring does not move.
Racing engine from idle to 3,000
rpm:
Spring moves up and down.
4. Make sure that throttle control valve rod
moves up and down under the following
conditions.
At idle:
Rod does not move.
Racing engine from idle to 3,000
rpm:
Rod moves up and down.
NG
EOK
INSPECTION END
CHECK VACUUM SOURCES TO EGR
VALVE AND THROTTLE CONTROL
VA LV E .
1. Disconnect vacuum hoses to EGR
valve and throttle control valve.
2. Make sure that vacuum exists under
the following conditions.
At idle:
Vacuum should exist.
Racing engine from idle to 3,000
rpm:
Vacuum should not exist.
NG
EOK
CHECK COMPONENTS
(EGR valve and throttle
control valve).
(See page EC-439.)
NG
Replace malfunctioning
component(s).
qA
YEC243A
NEF509
YEC244A
NEF511
H
H
H
H
DTC P1404 EGR SOL/V A, DTC P1405 EGR SOL/V B/P1407
THROTTLE SOLENOID VALVETD27Ti
EC-436

qA
CHECK CONTROL FUNCTION.
With CONSULT-II
1. Turn ignition switch to ªONº position.
2. Turn EGRC-solenoid valve A, B and
throttle control solenoid valve to ªONº
and to ªOFFº in ªACTIVE TESTº mode
with CONSULT and check operating
sound.
Without CONSULT-II
1. Check voltage between ECM connector
terminals
208,210and engine
ground with tester under the following
conditions.
Voltage:
At idle:
Approximately 0.4V
Engine speed is more than 3,000
rpm:
Battery voltage
2. Check voltage between ECM connector
terminalq
1and engine ground with
tester under the following conditions.
Voltage:
At idle:
Approximately 0.4V
Engine speed is more than 2,400
rpm:
Battery voltage
NG
EOK
CHECK VACUUM HOSE.
Check vacuum hose for
clogging, cracks or
improper connection.
CHECK POWER SUPPLY-I.
1. Turn ignition switch to ªLOCKº position.
2. Disconnect EGRC-solenoid valve A and
B harness connector.
3. Turn ignition switch to ªONº position.
4. Check voltage between EGRC-solenoid
valve A and B terminalsq
2and engine
ground with CONSULT-II or tester.
Voltage: Battery voltage
OK
ENG
Check the following:
I20A fuse
ICondition and operation
of ignition switch
IHarness connectors
M787,F66(LHD mod-
els)
IHarness connectors
F100,M775(RHD mod-
els)
IECM relay
IHarness for open or
short-circuit between
EGRC-solenoid valve A,
B and fuse.
If NG, replace fuse or
repair ignition switch, har-
ness or connectors.
qB
MEC953D
SEF816F
YEC247A
H
H
H
DTC P1404 EGR SOL/V A, DTC P1405 EGR SOL/V B/P1407
THROTTLE SOLENOID VALVETD27Ti
Diagnostic Procedure (Cont'd)
EC-437