2002 NISSAN TERRANO Electrical system

Service Notice
IWhen removing or installing various parts, place a cloth or padding onto the vehicle body to prevent
scratches.
IHandle trim, molding, instruments, grille, etc. carefully during removing or installing. Be careful not to oil
or damage them.
IApply sealing compound where necessary when installing parts.
IWhen applying sealing compound, be careful that the sealing compound does not protrude from parts.
IWhen replacing any metal parts (for example body outer panel, members, etc.), be sure to take rust pre-
vention measures.
Supplemental Restraint System (SRS) ªAIR
BAGº and ªSEAT BELT PRE-TENSIONERº
The Supplemental Restraint System such as ªAIR BAGº and ªSEAT BELT PRE-TENSIONERº used along with
a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of
collision. The SRS system composition which is available to NISSAN MODEL R20 is as follows (The compo-
sition varies according to the destination and optional equipment.):
IFor a frontal collision
The Supplemental Restraint System consists of driver air bag module (located in the center of the steer-
ing wheel), front passenger air bag module (located on the instrument panel on passenger side), front seat
belt pre-tensioners, a diagnosis sensor unit, warning lamp, wiring harness and spiral cable.
IFor a side collision
The Supplemental Restraint System consists of front side air bag module (located in the outer side of front
seat), side air bag (satellite) sensor, diagnosis sensor unit (one of components of air bags for a frontal
collision), wiring harness, warning lamp (one of components of air bags for a frontal collision).
Information necessary to service the system safely is included in theRSsection of this Service Manual.
WARNING:
ITo avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance should be per-
formed by an authorized NISSAN dealer.
IImproper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the RS section.
IDo not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. Spiral cable and wiring harnesses covered with yellow insulation tape either just
before the harness connectors or for the complete harness are related to the SRS.
PRECAUTIONS
BT-2

REAL TIME DIAGNOSIS IN DATA MONITOR MODE
CONSULT-II has two kinds of triggers and they can be selected by
touching ªSETTINGº in ªDATA MONITORº mode.
1) ªAUTO TRIGº (Automatic trigger):
IThe malfunction will be identified on the CONSULT-II screen in
real time.
In other words, DTC will be displayed if the malfunction is
detected by ECM.
At the moment a malfunction is detected by ECM, ªMONITORº
in ªDATA MONITORº screen is changed to ªRecording Data ...
xx%º as shown at left, and the data after the malfunction detec-
tion is recorded. Then when the percentage reached 100%,
ªREAL-TIME DIAGº screen is displayed. If ªSTOPº is touched
on the screen during ªRecording Data ... xx%º, ªREAL-TIME
DIAGº screen is also displayed.
The recording time after the malfunction detection and the
recording speed can be changed by ªTRIGGER POINTº and
ªRecording Speedº. Refer to CONSULT-II OPERATION
MANUAL.
2) ªMANU TRIGº (Manual trigger):
IDTC will not be displayed automatically on CONSULT-II screen
even though a malfunction is detected by ECM.
DATA MONITOR can be performed continuously even though
a malfunction is detected.
Use these triggers as follows:
1) ªAUTO TRIGº
IWhile trying to detect the DTC by performing the ªDTC Confir-
mation Procedureº, be sure to select to ªDATA MONITOR
(AUTO TRIG)º mode. You can confirm the malfunction at the
moment it is detected.
IWhile narrowing down the possible causes, CONSULT-II
should be set in ªDATA MONITOR (AUTO TRIG)º mode, espe-
cially in case the incident is intermittent.
When you are inspecting the circuit by gently shaking (or twist-
ing) the suspicious connectors, components and harness in the
ªDTC Confirmation Procedureº, the moment a malfunction is
found the DTC will be displayed. (Refer to GI section, ªIncident
Simulation Testsº in ªHOW TO PERFORM EFFICIENT DIAG-
NOSIS FOR AN ELECTRICAL INCIDENTº.)
2) ªMANU TRIGº
IIf the malfunction is displayed as soon as ªDATA MONITORº is
selected, reset CONSULT-II to ªMANU TRIGº. By selecting
ªMANU TRIGº you can monitor and store the data. The data
can be utilized for further diagnosis, such as a comparison with
the value for the normal operating condition.
SEF373Y
SEF707X
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONZD30DDTi
CONSULT-II (Cont'd)
EC-44

DESCRIPTION FOR WORK FLOW
STEP DESCRIPTION
STEP IGet detailed information about the conditions and the environment when the incident/symptom occurred using
the ªDIAGNOSTIC WORKSHEETº, EC-46.
STEP IIBefore confirming the concern, check and write down (print out using CONSULT-II) the DTC, then erase the
DTC. Refer to EC-33.
If the incident cannot be verified, perform ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-78.
Study the relationship between the cause, specified by DTC, and the symptom described by the customer. (The
ªSymptom Matrix Chartº will be useful. Refer to EC-56.) Also check related service bulletins for information.
STEP IIITry to confirm the symptom and under what conditions the incident occurs.
The ªDIAGNOSTIC WORK SHEETº is useful to verify the incident. Connect CONSULT-II to the vehicle in DATA
MONITOR (AUTO TRIG) mode and check real time diagnosis results.
If the incident cannot be verified, perform ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-78.
If the malfunction code is detected, skip STEP IV and perform STEP V.
STEP IVTry to detect the DTC by driving in (or performing) the ªDTC Confirmation Procedureº. Check and read the DTC
by using CONSULT-II.
During the DTC verification, be sure to connect CONSULT-II to the vehicle in DATA MONITOR (AUTO TRIG)
mode and check real time diagnosis results.
If the incident cannot be verified, perform ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-78.
In case the ªDTC Confirmation Procedureº is not available, perform the ªOverall Function Checkº instead. The
DTC cannot be displayed by this check, however, this simplified ªcheckº is an effective alternative.
The ªNGº result of the ªOverall Function Checkº is the same as the DTC detection.
STEP VTake the appropriate action based on the results of STEP I through IV.
If the malfunction code is indicated, proceed to TROUBLE DIAGNOSIS FOR DTC XXXX.
If the normal code is indicated, proceed to the Basic Inspection, EC-50. Then perform inspections according to
the Symptom Matrix Chart. Refer to EC-56.
STEP VIIdentify where to begin diagnosis based on the relationship study between symptom and possible causes.
Inspect the system for mechanical binding, loose connectors or wiring damage using (tracing) ªHarness Layoutsº.
Gently shake the related connectors, components or wiring harness with CONSULT-II set in ªDATA MONITOR
(AUTO TRIG)º mode.
Check the voltage of the related ECM terminals or monitor the output data from the related sensors with CON-
SULT-II. Refer to EC-69 or EC-66.
The ªDiagnostic Procedureº in EC section contains a description based on open circuit inspection. A short circuit
inspection is also required for the circuit check in the Diagnostic Procedure. For details, refer to GI section (ªCir-
cuit Inspectionº, ªHOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENTº).
Repair or replace the malfunction parts.
If the malfunctioning part cannot be detected, perform ªTROUBLE DIAGNOSIS FOR INTERMITTENT
INCIDENTº, EC-78.
STEP VIIOnce you have repaired the circuit or replaced a component, you need to run the engine in the same conditions
and circumstances which resulted in the customer's initial complaint.
Perform the ªDTC Confirmation Procedureº and confirm the normal code (DTC No. 0505) is detected. If the inci-
dent is still detected in the final check, perform STEP VI by using a different method from the previous one.
Before returning the vehicle to the customer, be sure to erase the unnecessary (already fixed) DTC in ECM.
(Refer to EC-33.)
TROUBLE DIAGNOSIS Ð INTRODUCTIONZD30DDTi
Work Flow (Cont'd)
EC-49

2 CHECK BATTERY AND ALTERNATOR
Check that the proper type of battery and alternator is installed.
Refer to EL section (ªBATTERYº and ªCHARGING SYSTEMº).
OK or NG
OKEGO TO 5.
NGEReplace with a proper one.
3 CHECK JUMPER CABLES INSTALLATION
Check that the jumper cables are connected in the correct sequence.
MEC999D
OK or NG
OKEGO TO 4.
NGEReconnect jumper cables properly.
4 CHECK BATTERY FOR BOOSTER
Check that the battery for the booster is a 12V battery.
OK or NG
OKEGO TO 5.
NGEChange the vehicle for booster.
5 PERFORM DTC CONFIRMATION PROCEDURE AGAIN
Perform ªDTC Confirmation Procedureº, EC-153, again.
OK or NG
OKEGO TO 6.
NGEReplace ECM.
6 CHECK ELECTRICAL PARTS DAMAGE
Check the following for damage.
IWiring harness and harness connectors for burn
IFuses for short
OK or NG
OKEINSPECTION END
NGERepair or replace malfunctioning part.
DTC 0502 BATTERY VOLTAGEZD30DDTi
Diagnostic Procedure (Cont'd)
EC-154

Description
SYSTEM DESCRIPTION
Sensor Input Signal to ECM ECM Function Actuator
Electronic controlled fuel injection pump Fuel injection signal
EGR volume
controlEGR volume control valve Crankshaft position sensor (TDC) Engine speed
Vehicle speed sensor Vehicle speed
Engine coolant temperature sensor Engine coolant temperature
Ignition switch Start signal
Throttle position sensor Throttle position
Battery Battery voltage
Mass air flow sensor Amount of intake air
Air conditioner switch Air conditioner operation
Electrical load Electrical load signal
PNP switch Park/Neutral position signal
This system controls flow rate of EGR led from exhaust manifold
to intake manifold. The opening of the EGR by-pass passage in the
EGR volume control valve changes to control the flow rate. A
built-in step motor moves the valve in steps corresponding to the
ECM output pulses. The opening of the valve varies for optimum
engine control. The optimum value stored in the ECM is determined
by considering various engine conditions.
The EGR volume control valve remains close under the following
conditions.
IEngine stopped
IEngine starting
ILow engine coolant temperature
IExcessively high engine coolant temperature
IHigh engine speed
IWide open throttle
ILow battery voltage
COMPONENT DESCRIPTION
EGR volume control valve
The EGR volume control valve uses a step motor to control the flow
rate of EGR from exhaust manifold. This motor has four winding
phases. It operates according to the output pulse signal of the
ECM. Two windings are turned ON and OFF in sequence. Each
time an ON pulse is issued, the valve opens or closes, changing
the flow rate. When no change in the flow rate is needed, the ECM
does not issue the pulse signal. A certain voltage signal is issued
so that the valve remains at that particular opening.
SEF908Y
SEF411Y
DTC 1003 EGR VOLUME CONT/VZD30DDTi
EC-222

Basic Inspection
Precaution:
Perform Basic Inspection without electrical or mechanical
loads applied;
IHeadlamp switch is OFF,
IAir conditioner switch is OFF,
IRear defogger switch is OFF,
ISteering wheel is in the straight-ahead position, etc.
BEFORE STARTING
1. Check service records for any recent
repairs that may indicate a related
problem, or the current need for
scheduled maintenance.
2. Open engine hood and check the fol-
lowing:
IHarness connectors for improper con-
nections
IVacuum hoses for splits, kinks, or
improper connections
IWiring for improper connections,
pinches, or cuts
3.Using priming pump, bleed air from fuel
system. Refer to ªFuel Filter Checkº in
MA section.
CONNECT CONSULT-II TO THE
VEHICLE.
Connect ªCONSULT-IIº to the data link
connector for CONSULT-II and select
ªENGINEº from the menu.
DOES ENGINE START?
Ye s
ENo
Turn ignition switch to
ªLOCKº position, wait 5
seconds and then start
engine. If engine fails to
start, check diagnostic
trouble code (DTC).
Run engine for 10 minutes.
CHECK IDLE SPEED.
Read engine idle speed in ªDATA
MONITORº mode with CONSULT-II.
725 rpm   50 (in N position)
------------------------------------------------------------------------------------------------------------------------------------OR------------------------------------------------------------------------------------------------------------------------------------
Check idle speed using tachometer
tester.
725 rpm   50 (in N position)
(Go toqAon next page.)
SEF142I
NEF463
YEC237A
NEF464
SEF817Y
H
H
H
H
H
TROUBLE DIAGNOSESTD27Ti
EC-338

ELECTRICAL SYSTEM
SECTION
EL
When you read wiring diagrams:
IRead GI section, ªHOW TO READ WIRING DIAGRAMSº.
CONTENTS
HARNESS CONNECTOR................................................3
Description ...................................................................3
STANDARDIZED RELAYS..............................................4
Description ...................................................................4
POWER SUPPLY ROUTING...........................................6
Schematic ....................................................................6
Wiring Diagram - POWER - ........................................8
Fuse ...........................................................................17
Fusible Link................................................................17
Circuit Breaker Inspection .........................................17
GROUND DISTRIBUTION.............................................18
COMBINATION SWITCH...............................................23
Check .........................................................................23
Replacement ..............................................................24
STEERING SWITCH......................................................25
Check .........................................................................25
HEADLAMP - Without Daytime Light System -.........26
Wiring Diagram - H/LAMP -.......................................26
HEADLAMP - Daytime Light System -.......................29
Operation ...................................................................29
Schematic ..................................................................30
Wiring Diagram - DTRL - ...........................................31
HEADLAMP - Headlamp Aiming Control -.................37
Description .................................................................37
Replacing Headlamp Aiming Actuator .......................38
Wiring Diagram - H/AIM - ..........................................39
Trouble Diagnoses.....................................................42
HEADLAMP...................................................................43
Bulb Replacement .....................................................43
Aiming Adjustment .....................................................43
EXTERIOR LAMP..........................................................45
Wiring Diagram - TAIL/L - ..........................................45
Wiring Diagram - STOP/L - .......................................48
Wiring Diagram - BACK/L - .......................................49
Wiring Diagram - F/FOG - .........................................51
Front Fog Lamp Aiming Adjustment ..........................53
Wiring Diagram - R/FOG -.........................................54
Schematic ..................................................................55Wiring Diagram - TURN - ..........................................56
Bulb Specifications ....................................................60
INTERIOR LAMP...........................................................61
Schematic ..................................................................61
Wiring Diagram - ILL - ...............................................62
Wiring Diagram - INT/L - ...........................................66
METER AND GAUGES.................................................70
Combination Meter ....................................................70
Schematic ..................................................................71
Wiring Diagram - METER - .......................................72
Combination Meter Self-Diagnosis ............................76
Components Inspection .............................................78
Trouble Diagnoses.....................................................79
Fuel Tank Gauge Unit Check ....................................80
Thermal Transmitter Check .......................................80
Oil Pressure Switch Check ........................................80
WARNING LAMPS AND CHIME...................................81
Schematic ..................................................................81
Wiring Diagram - WARN - .........................................82
Diode Check ..............................................................92
Wiring Diagram - CHIME - ........................................93
WIPER AND WASHER..................................................94
Wiring Diagram - WIPER - ........................................94
Wiring Diagram - WIP/R -..........................................96
Installation ..................................................................98
Washer Nozzle Adjustment .......................................99
Check Valve ...............................................................99
Wiring Diagram - HLC - ...........................................100
HORN, CIGARETTE LIGHTER AND CLOCK............104
Wiring Diagram - HORN - .......................................104
Wiring Diagram - CIGAR -.......................................105
Wiring Diagram - CLOCK -......................................106
REAR WINDOW DEFOGGER AND DOOR
MIRROR DEFOGGER.................................................107
Wiring Diagram - DEF - ...........................................107
Filament Check ........................................................109
Filament Repair ....................................................... 110
AUDIO.......................................................................... 111

System Description .................................................. 111
Schematic ................................................................ 113
Wiring Diagram - AUDIO - ....................................... 115
Wiring Diagram - REMOTE -...................................122
Trouble Diagnoses...................................................124
Inspection.................................................................126
Location of Roof Mounted Antenna .........................127
HEATED SEAT............................................................128
Wiring Diagram - HSEAT - ......................................128
SUNROOF....................................................................130
Wiring Diagram - SROOF - .....................................130
DOOR MIRROR...........................................................131
Wiring Diagram - MIRROR - ...................................131
POWER WINDOW.......................................................133
Schematic ................................................................133
Wiring Diagram - WINDOW - ..................................134
POWER DOOR LOCK.................................................137
Power Door Lock .....................................................137
Schematic ................................................................138
Wiring Diagram - D/LOCK -.....................................140
POWER DOOR LOCK - SUPER LOCK -...................145
Component Parts Location ......................................145
System Description ..................................................146
Schematic ................................................................148
Wiring Diagram - S/LOCK - .....................................150
Trouble Diagnoses...................................................158
MULTI-REMOTE CONTROL SYSTEM.......................168
Schematic ................................................................168
Wiring Diagram - MULTI - .......................................169
Trouble Diagnoses...................................................177
ID Code Entry Procedure ........................................179
TIME CONTROL UNIT (TCU).....................................180
System Description ..................................................180Trouble Diagnosis ....................................................182
Schematic ................................................................184
NATS (Nissan Anti-Theft System).............................186
System Description ..................................................186
System Composition ................................................187
Component Parts Location ......................................188
Wiring Diagram - NATS -.........................................189
CONSULT-II .............................................................193
Trouble Diagnoses...................................................195
How to Replace NATS IMMU ..................................208
THEFT WARNING SYSTEM.......................................209
Components Parts and Harness Connector
Location ...................................................................209
System Description ..................................................210
Theft Warning System/Schematic ...........................213
Wiring Diagram - THEFT -.......................................214
Trouble Diagnoses...................................................230
LOCATION OF ELECTRICAL UNITS.........................241
Engine Compartment ...............................................241
Passenger Compartment/LHD Models ....................242
Passenger Compartment/RHD Models ...................244
HARNESS LAYOUT....................................................247
Outline......................................................................247
Main Harness...........................................................248
EFC Harness ...........................................................264
Engine Harness .......................................................276
Body Harness ..........................................................278
Chassis Harness......................................................286
Room Lamp Harness...............................................287
Tailgate Harness ......................................................288
Door Harness (LH side)...........................................289
Door Harness (RH side) ..........................................290
WIRING DIAGRAM CODES (CELL CODES).............291
WIRING DIAGRAM REFERENCE CHART
ENGINE CONTROL SYSTEM, IGNITION SYSTEM ................................................................................................EC SECTION
RESTRAINT SYSTEM (AIR BAG) ...........................................................................................................................RS SECTION
HEATER AND AIR CONDITIONER ..........................................................................................................................HA SECTION
CONTENTS(Cont'd)
EL-2