2002 LAND ROVER DISCOVERY relay

HEATING AND VENTILATION
80-4DESCRIPTION AND OPERATION
Air inlet duct
RH drive shown, LH drive similar
1Air outlet
2Resistor pack
3Wiring harness
4Blower
5Blower relay6Recirculated air servo motor
7Recirculated air inlet
8Recirculated air inlet
9Fresh air inlet
10Control flap operating mechanism
The air inlet duct is installed behind the fascia, on the passenger's side. The air inlet duct is connected to the plenum
to provide the fresh air inlet. Two grilles in the air inlet duct provide recirculated air inlets from the cabin. Two control
flaps, operated by a servo motor, open and close the fresh and recirculated air inlets to control the source of incoming
air. Operation of the servo motor is controlled by a switch on the control panel.
The blower is installed between the air inlets and the outlet to the heater assembly, and consists of an open hub,
centrifugal fan powered by an electric motor. Operation of the blower is controlled by a slider switch on the control
panel, via a blower relay mounted on the air inlet duct and a resistor pack. The resistor pack is installed in the air outlet
from the blower fan, so that any heat generated is dissipated by the air flow. A wiring harness on the air inlet duct
connects the servo motor, blower motor, blower relay and resistor pack to the vehicle wiring.

HEATING AND VENTILATION
DESCRIPTION AND OPERATION 80-13
Operation
Air distribution
Turning the distribution knob on the control panel turns the control flaps in the heater assembly to direct air to the
corresponding fascia and footwell outlets.
Air temperature
Turning the LH or RH temperature knob on the control panel turns the related blend flaps in the heater assembly. The
blend flaps vary the proportion of air going through the cold air bypass and the heater matrix. The proportion varies,
between full bypass no heat and no bypass full heat, to correspond with the position of the temperature knob.
Blower speed
The blower can be selected off or to run at one of four speeds. While the ignition is on, when the blower switch is set
to positions 1, 2, 3, or 4, ignition power energises the blower relay, which supplies battery power to the blower. At
switch positions 1, 2 and 3, the blower switch also connects the blower to different earth paths through the resistor
pack, to produce corresponding differences of blower operating voltage and speed. At position 4, the blower switch
connects an earth direct to the blower, bypassing the resistor pack, and full battery voltage drives the blower at
maximum speed.
Fresh/Recirculated inlet air
When the recirculated air switch is latched in, the amber indicator LED in the switch illuminates and an earth is
connected to the recirculated air side of the fresh/recirculated air servo motor. The fresh/recirculated air servo motor
then turns the control flaps in the air inlet duct to close the fresh air inlet and open the recirculated air inlets.
When the latch of the recirculated air switch is released, the amber indicator LED in the switch extinguishes and the
earth is switched from the recirculated air side to the fresh air side of the fresh/recirculated air servo motor. The fresh/
recirculated air servo motor then turns the control flaps in the air inlet duct to open the fresh air inlet and close the
recirculated air inlets.
FBH system (where fitted)
The FBH system operates only while the engine is running and the ambient temperature is less than 5
°C (41 °F).
With the engine running and the ambient temperature below 5
°C (41 °F), the air temperature sensor connects the
alternator power supply to the ECU in the FBH unit. On receipt of the alternator power supply, the ECU starts the
circulation pump and, depending on the input from the temperature sensor in the heat exchanger, enters either a
standby or active mode of operation. If the heat exchanger casing temperature is 65
°C (149 °F) or above, the ECU
enters a standby mode of operation. If the heat exchanger casing temperature is below 65
°C (149 °F), the ECU enters
an active mode of operation. In the standby mode, the ECU monitors the heat exchanger casing temperature and
enters the active mode if it drops below 65
°C (149 °F). In the active mode, the ECU initiates a start sequence and
then operates the system at full or part load combustion to provide the required heat input to the coolant.
Start sequence
At the beginning of the start sequence the ECU energises the glow plug function of the glow plug/flame sensor, to
preheat the combustion chamber, and starts the combustion air fan at slow speed. After 30 seconds, the ECU
energises the FBH fuel pump at the starting sequence speed. The fuel delivered by the FBH fuel pump evaporates in
the combustion chamber, mixes with air from the combustion air fan and is ignited by the glow plug/flame sensor. The
ECU then progressively increases the speed of the FBH fuel pump and the combustion air fan to either part or full
load speed, as required by the system. Once full or part load speed is achieved, the ECU switches the glow plug/flame
sensor from the glow plug function to the flame sensing function to monitor combustion. From the beginning of the
start sequence to stable combustion takes approximately 90 seconds for a start to part load combustion and 150
seconds for a start to full load combustion.

AIR CONDITIONING
DESCRIPTION AND OPERATION 82-13
3 Hand of drive Input
4 Distribution flaps position Input
5 Heater coolant temperature Input
6 External air temperature Input
7 In-car air temperature Input
8 Blower power transistor collector voltage Input
9 Not used-
10 Not used-
11 Windscreen heater status Input
12 Rear screen heater status Input
13 Not connected -
14 Driver's blend flaps position Input
15 Passenger's blend flaps position Input
16 LH solar heating load Input
17 RH solar heating load Input
18 Evaporator Input
19 Not used-
20 Not used-
C0793
1 Blower power transistor base current Output
2 Blower relay Output
3 Windscreen heater request Output
4 Rear screen heater request Output
5 Passenger's blend flaps servo motor, drive to hot Output
6 Driver's blend flaps servo motor, drive to hot Output
7 Distribution flaps servo motor, drive to windscreen and side
windows demistOutput
8 Fresh/Recirculated air servo motor, drive to recirculated air Output
9 Cooling fan request (diesel models) Output
10 Power relay Output
11 Compressor clutch request Output
12 Cooling fan request (V8 models) Output
13 Passenger's blend flaps servo motor, drive to cold Output
14 Driver's blend flaps servo motor, drive to cold Output
15 Distribution flaps servo motor, drive to footwells Output
16 Fresh/Recirculated air servo motor, drive to fresh air Output Connector/Pin No. Description Input/Output

AIR CONDITIONING
DESCRIPTION AND OPERATION 82-19
In the defrost mode, the inlet air source is set to fresh air except at low ambient air and coolant temperatures. If, within
5 minutes of the ignition being switched on, the vehicle speed is less than 5 mph (8 km/h) while the external air
temperature is
−16 °C (3 °F) or less and the heater coolant temperature is −10 °C (14 °F) or less, then the inlet air
source is automatically set to the timed recirculated air mode. The timed recirculated air mode is cancelled
immediately the vehicle speed reaches 8 km/h or more .
Timed recirculated air
The timed recirculated air mode sets the inlet air source to recirculated air for 5
± 1 minutes, after which it automatically
reverts to fresh air. Timed recirculated air can be manually selected:
lIn the automatic mode, by pressing the fresh/recirculated air switch for 1.5 seconds or more; the audible warning
sounds twice.
lIn the economy or defrost modes, by pressing the fresh/recirculated air switch for less than 1.5 seconds; the
audible warning sounds once.
Latched recirculated air
The inlet air source can be latched to recirculated air:
lIn the automatic mode, by pressing the fresh/recirculated air switch for less than 1.5 seconds; the audible
warning sounds once.
lIn the economy or defrost modes, by pressing the fresh/recirculated air switch for 1.5 seconds or more; the
audible warning sounds twice.
Blower control
The ATC ECU operates a blower relay, power transistor and power relay to run the blower at one of 31 stepped
speeds. All speed steps are available in the automatic modes of blower control. In the manual mode, speed steps 3,
10, 16, 22 and 31 are used to provide slow, three intermediate and fast blower speeds. The ATC ECU energises the
blower relay and modulates the power transistor to operate the blower for speed steps 1 to 30. For speed step 31, the
ATC ECU energises the power relay, which switches the earth side of the blower motor direct to earth, bypassing the
power transistor.
In the automatic, economy and defrost modes, blower speed is corrected for vehicle speed to compensate for the
increase in ram effect on the inlet air as the vehicle speed increases. Correction begins at approximately 50 km/h,
when blower speed is progressively decreased as vehicle speed increases, until a maximum decrease of 13 steps
occurs at 123 km/h. Similarly, blower speed increases as vehicle speed decreases down to approximately 50 km/h.
In the automatic and economy modes, if the LH or RH temperature is set to LO or HI, the blower runs at maximum
speed with correction only for vehicle speed. If both the LH and RH outlet air temperatures are set to a specific
temperature, blower speed corrections are added to compensate for the heater coolant temperature, external air
temperature, and the solar load acting on the vehicle:
lDuring warm-up, the blower speed is set to 3 while the heater coolant temperature is below approximately 20
°C
(68
°F). From approximately 20 °C (68 °F), the blower speed is progressively increased as the coolant
temperature increases, until maximum speed is set at approximately 50
°C (122 °F).
lDuring cool down, blower speed is set to 3, for 5 seconds after the system is switched on. Over the following 6
seconds, the blower speed is progressively increased up to maximum speed.
lAs the temperature in the cabin approaches the selected temperatures, blower speed is progressively reduced
until, once the selected temperatures have been established, blower speed stabilises at approximately 6.
lSolar heating correction is employed when air distribution is set to face level or to face and footwells. The
correction progressively increases the blower speed, up to a maximum of 9 steps, with increasing values of solar
heating.

AIR CONDITIONING
82-20DESCRIPTION AND OPERATION
Air distribution control
To control the air distribution within the cabin the ATC ECU signals the servo motor controlling the distribution flaps
in the heater assembly to move to the flaps to the appropriate position.
In the automatic and economy modes, if the LH or RH temperature selections are set to LO or HI, air distribution is
fixed as follows:
lIf one is set to LO and one is set to a specific temperature, to face level only.
lIf one is set to HI and one is set to a specific temperature, to footwells only.
lIf one is set to LO and one is set to HI, to face level and footwells.
When specific LH and RH temperature selections are set, air distribution is determined from the target air outlet
temperatures. For higher target air outlet temperatures, air distribution is set to footwells only. For lower target air
outlet temperatures, air distribution is set to face level only. For intermediate target air outlet temperatures, air
distribution is set to face level and footwells. When the air distribution is set to face level and footwells, the ATC ECU
varies the bias between the footwells and the face level outlets, in three stages, to provide a gradual transition of air
distribution from footwells only to face level only. The three stages of bias are also employed when the air distribution
is manually selected to face level and footwells.
During warm-up, the air distribution changes to face level and footwells for a period, then reverts to footwells only.
The period of air distribution at face level and footwells can be cancelled by pressing and holding the on/off and defrost
mode switches, then turning the ignition switch from off to on. Pressing and holding the AUTO and defrost switches,
then turning the ignition switch from off to on, restores the period of air distribution at face level and footwells.
Compressor control
To engage the compressor clutch, the ATC ECU outputs a compressor clutch request to the ECM, which then
energises the A/C compressor clutch relay. Compressor operation is governed by the evaporator outlet air
temperature, at one of two settings, dependent on the amount of cooling required. When more cooling is required, the
compressor clutch request is output if evaporator outlet air temperature increases to 4
°C (39 °F) and cancelled when
it decreases to 3
°C (37 °F). When less cooling is required, the compressor clutch request is output if evaporator outlet
air temperature increases to 11
°C (52 °F) and cancelled when it decreases to 10 °C (50 °F).
Engine cooling fan control
While the A/C system is on, operation of the electric engine cooling fan, to assist refrigerant condenser operation, is
determined by a combination of vehicle speed and external air temperature. When cooling fan operation is required,
the ATC ECU outputs a cooling fan request to the ECM, which then energises the cooling fan relay. The cooling fan
request is output if vehicle speed is 80 km/h or less while the external air temperature is 28
°C (82 °F) or more. The
request is cancelled, and the cooling fan switched off, if either the vehicle speed increases to 100 km/h, or the external
air temperature decreases to 25
°C (77 °F).
Default settings
If the battery power supply to the ATC ECU is disrupted for any reason, e.g. battery disconnected, the system reverts
to default settings when the battery power supply is restored. Default settings are:
lTemperature indications in
°C (in some markets a conversion connector is fitted to the ATC ECU to change the
default temperature scale to
°F).
lLH and RH outlet temperatures of 22
°C (72 °F).
laudible warning switched on.
lWarm-up air distribution (to face level and footwells) function switched on.
lIf the system is first switched on using the A/C on/off switch, the automatic mode is engaged, regardless of the
settings in use when the battery was disconnected.

AIR CONDITIONING
DESCRIPTION AND OPERATION 82-25
Description
The rear air conditioning system cools and recirculates air at the rear of the cabin. The system consists of refrigerant
lines, a rear evaporator/blower assembly, a distribution system and a control panel.
Cooled air from the rear evaporator/blower assembly is supplied by the distribution system to vent outlets above each
second and third row seat. The system is controlled by two switches on the control panel.
Refrigerant lines
Two refrigerant lines connect the rear evaporator/blower assembly to the front A/C refrigerant system. The lines are
routed along the LH underside of the vehicle and secured to a connector block in the floor. A heat shield protects the
lines where they pass above the rear silencer.
Rear evaporator/blower assembly
1Resistor pack
2Thermostatic expansion valve
3Rear blower relay
4Air outlet
5Evaporator6Capillary tube
7Housing
8Condensate drain outlet
9Refrigerant lines
10Blower

AIR CONDITIONING
82-26DESCRIPTION AND OPERATION
The rear evaporator/blower assembly cools and dehumidifies air from the cabin and supplies it to the rear distribution
system. The unit is installed on the left side of the loadspace, behind the quarter trim. A grille in the quarter trim allows
air to flow from the loadspace into the evaporator/blower. Refrigerant lines for the evaporator and a condensate drain
tube are attached to the rear floor.
The evaporator and blower are installed in a common housing, which also incorporates the resistor pack for the
blower. A thermostatic expansion valve is integrated into the inlet refrigerant line. A rear blower relay is attached to
the top of the housing.
Evaporator
The evaporator absorbs heat from the recirculated air being supplied to the distribution ducts.
Thermostatic expansion valve
The thermostatic expansion valve meters the flow of refrigerant into the evaporator to match the heat load of the air
passing through the evaporator matrix. A capillary tube, attached to the outlet pipe of the evaporator and connected
to the thermostatic expansion valve, automatically adjusts the valve opening in relation to the refrigerant temperature
at the evaporator outlet.
Blower
The blower controls the volume of air being supplied to the distribution outlets. The blower is an open hub, centrifugal
fan powered by an electric motor. A dust filter is installed over the fan inlet. The blower switch on the control panel
and the resistor pack control the operation of the blower, which can be selected to run at one of four speeds.
Resistor pack
The resistor pack supplies reduced voltages to the blower motor for blower speeds 1, 2 and 3. For blower speed 4,
the resistor pack is bypassed and battery voltage drives the motor at full speed. The pack is installed in the air outlet
from the blower fan, so that any heat generated is dissipated by the air flow.
Distribution system
Air ducts
Ducts connected to the rear evaporator/blower motor assembly distribute air to five vent assemblies in the roof.
Vent assemblies
The vent assemblies allow occupants to control the flow and direction of air. Each vent assembly incorporates a
thumbwheel to regulate flow and moveable vanes to control direction.
Rear control system
The control system operates the blower to control the operation of the rear A/C. The control system consists of two
control switches and a rear blower relay.
Control switches
A rear A/C switch and a blower speed switch are installed on a control panel in the roof lining. The A/C switch is a
latching pushswitch with an amber indicator lamp which illuminates when rear A/C is selected on. The blower speed
switch is a slide switch with a positive detent at each of four speed positions (there is no off position).
Rear blower relay
The rear blower relay controls the electrical supply to the blower.

AIR CONDITIONING
DESCRIPTION AND OPERATION 82-27
Operation
The rear A/C only operates if the front A/C is on to pump refrigerant through the rear evaporator/blower assembly.
When the rear A/C switch is selected on, the indicator lamp in the switch illuminates and the rear blower relay is
energised. The rear blower relay switches battery power to the blower motor, which runs at the speed selected on the
blower speed switch.
The air from the blower passes through the evaporator matrix, which absorbs heat from the air. The cooled air is then
supplied to the roof vents through the distribution ducts. The heat absorbed by the refrigerant in the evaporator is
sensed by the thermostatic expansion valve. The thermostatic expansion valve then opens and regulates the flow of
refrigerant through the evaporator in proportion to the amount of heat being absorbed from the air.
When the rear A/C switch is selected off, the blower stops. The thermostatic expansion valve senses the subsequent
decrease in temperature of the refrigerant in the evaporator. The thermostatic expansion valve then closes and stops
the flow of refrigerant, except for a minimal bleed flow.