Page 435 of 1672

ENGINE MANAGEMENT SYSTEM - TD5
18-1-42 DESCRIPTION AND OPERATION
Cruise control resumption
Cruise control can be resumed at the previously set speed, provided the set speed has not been erased from the
ECM's memory as described above.
To resume cruise control operation to the previously set speed, depress the RES switch once when the following
conditions are met:
lA set speed is stored in the ECM.
lVehicle speed is above 22 mph (35 km/h).
lThe brake pedal is not pressed.
lThe clutch pedal is not pressed (manual transmission only).
lThe transmission is not in Park, Reverse or Neutral (automatic transmission only).
The ECM activates the cruise control system at the stored speed.
Accelerating while cruise control is active
There are three ways of increasing vehicle speed when cruise control is active:
lTemporarily increase vehicle speed (e.g. when overtaking another vehicle).
lIncrease vehicle set speed in 1 mph (1.5 km/h) increments.
lIncrease vehicle set speed.
To temporarily increase vehicle speed press the accelerator pedal until the desired speed is reached.
When the accelerator pedal is released, the vehicle coasts back to the set speed. When it reaches the set speed,
cruise control operation continues.
To increase the vehicle set speed in 1 mph (1.5 km/h) increments, tap the SET+ switch. Each tap on the switch
increases vehicle speed.
To increase the vehicle set speed, press and hold the SET+ switch until the desired set speed is reached.
Vehicle set speed will increase if the following conditions are met:
lThe vehicle is under cruise control operation.
lVehicle speed is above 22 mph (35 km/h).
lThe brake pedal is not pressed.
lThe clutch pedal is not pressed (manual transmission only).
lThe transmission is not in Park, Reverse or Neutral (automatic transmission only).
The vehicle responds as follows:
lIf the driver accelerates using the throttle pedal, the ECM increases vehicle speed using the TP sensor signal.
When the driver releases the accelerator pedal, the vehicle returns to the set speed.
lIf the SET+ switch is tapped the stored speed and vehicle speed increases by 1 mph (1.5 km/h) per tap on the
switch.
lIf the driver presses and holds the SET+ switch the vehicle speed will increase and will hold the speed when the
switch is released.
Switching off cruise control
Switching off cruise control allows the driver to regain control of vehicle speed, and erases the set road speed from
the ECM's memory.
To switch off cruise control, press the cruise control master switch to the off position.
When the cruise control master switch is switched off, the ECM deactivates cruise control and the driver regains
control of vehicle speed.
Page 455 of 1672
ENGINE MANAGEMENT SYSTEM - TD5
18-1-62 REPAIRS
Refit
1.Clean injector units and mating faces in
cylinder head.
2.Using LRT-12-154/2, fit a new 'O' ring to each
injector.
3.Using LRT-12-154/3, fit a new sealing washer
to each injector.
4.Fit retainer to injector. Carefully fit injector,
ensuring retainer is located on its dowel, and
tighten Torx bolt to 32 Nm (24 lbf.ft)
5.Connect multiplug to injector.
6.Repeat above operations for remaining
injectors.
7.Connect fuel hoses to connector block and fuel
cooler.
8.Programme new injectors using TestBook.
9.Fit rocker shaft.
+ ENGINE - Td5, REPAIRS, Rocker
shaft assembly.
10.Fit cooling fan.
+ COOLING SYSTEM - Td5, REPAIRS,
Fan - viscous.
Switch - cruise control (on/off)
$% 19.75.30
Remove
1.Carefully remove switch from instrument cowl.
2.Disconnect multiplug and remove switch.
Refit
1.Position new switch and connect multiplug.
2.Carefully push switch into instrument cowl.
Page 456 of 1672

ENGINE MANAGEMENT SYSTEM - TD5
REPAIRS 18-1-63
Switch - cruise control (set/resume)
$% 19.75.33
Remove
1.Remove the key from the starter switch.
Disconnect both battery leads, negative lead
first. Wait ten minutes before starting work.
2.Remove driver's airbag module.
+ RESTRAINT SYSTEMS, REPAIRS,
Airbag module - drivers.
3.Release remote control switches multiplug and
leads from steering wheel base.
4.Disconnect remote control switches multiplug
from harness.
5.Remove 2 screws securing remote control
switches to steering wheel base.
6.Release and remove remote control switches
from steering wheel.
Refit
1.Fit remote control switches to steering wheel
and secure with screws.
2.Connect remote control switches multiplug to
harness.
3.Secure leads and multiplug to base of steering
wheel.
4.Fit driver's airbag module.
+ RESTRAINT SYSTEMS, REPAIRS,
Airbag module - drivers.
Switch - clutch
$% 19.75.34
Remove
1.Disconnect the multiplug from the clutch switch.
2.Position a container below the clutch switch to
collect the fluid.
3.Unscrew and remove the clutch switch.
CAUTION: Always fit plugs to open
connections to prevent contamination.
Refit
1.Fit the clutch switch and tighten to 10 Nm (7
lbf.ft).
2.Connect the multiplug.
3.Bleed the clutch hydraulic system.
+ CLUTCH - Td5, ADJUSTMENTS,
Clutch hydraulic system - bleed.
Page 464 of 1672

ENGINE MANAGEMENT SYSTEM - V8
DESCRIPTION AND OPERATION 18-2-7
The ECM controls the following outputs:
lFuel injectors (1 per cylinder).
lIgnition coils/ high tension leads/ spark plugs.
lFuel pump relay.
lIdle air control valve.
lHeated oxygen sensors.
lEVAP canister purge valve.
lEVAP canister vent solenoid (CVS) valve (where fitted).
lMalfunction Indicator Lamp (MIL)/ service engine soon lamp (where fitted).
lHill descent control (via SLABS interface).
lEVAP system fuel leak detection pump (where fitted)
lSecondary air injection pump (where fitted)
The ECM also interfaces with the following:
lDiagnostics via diagnostic connector with TestBook.
lController Area Network (CAN) link to EAT ECU.
lAir conditioning system.
lSelf Levelling & Anti-lock Braking System (SLABS) ECU.
lImmobilisation system via the body control unit (BCU).
lInstrument cluster.
lCruise control ECU
lActive Cornering Enhancement (ACE) ECU
Engine Control Module (ECM)
The engine control module (ECM) is located on the RH side A post below the face panel inside the vehicle. It has a
cast aluminium case and is mounted on a bracket. The ECM has 5 independent connectors totalling 134 pins.
The ECM is available in 4 variants:
lNAS.
lNAS low emission vehicles.
lUK/ Europe/ Japan/ Australia.
lROW/ Gulf.
The ECM uses a 'flash' electronic erasable programmable read only memory (EEPROM). This enables the ECM to
be externally configured, to ensure that the ECM can be updated with any new information, this also allows the ECM
to be configured with market specific data. TestBook must be used to configure replacement ECM's. The ECM can
be reconfigured up to 16 times to meet changing specifications and legislation.
The ECM memorises the positions of the crankshaft and the camshaft when the engine has stopped via the CKP and
CMP sensors. This allows immediate sequential fuel injection and ignition timing during cranking. This information is
lost if battery voltage is too low (i.e. flat battery). So the facility will be disabled for the first engine start.
Page 512 of 1672
ENGINE MANAGEMENT SYSTEM - V8
DESCRIPTION AND OPERATION 18-2-55
DESCRIPTION AND OPERAT ION
Cruise control component layout
1Cruise control ECU
2Cruise control master switch
3SET+ switch
4RES switch
5Brake pedal switch
6Clutch pedal switch7BCU
8Vacuum pump assembly
9Pneumatic actuator
10SLABS ECU
11Automatic gear selector lever
Page 513 of 1672
ENGINE MANAGEMENT SYSTEM - V8
18-2-56 DESCRIPTION AND OPERATION
Cruise control block diagram
1SLABS ECU
2BCU
3Cruise control master switch
4SET+ switch
5RES switch
6Brake pedal switch7Clutch pedal switch
8Cruise control ECU
9Vacuum pump assembly incorporating
pneumatic actuator
10Automatic gear selector lever
Page 514 of 1672

ENGINE MANAGEMENT SYSTEM - V8
DESCRIPTION AND OPERATION 18-2-57
Description - cruise control
General
All markets have a common cruise control system. The cruise control system, when activated, regulates vehicle
speed. The system consists of an electrical sub-system and a mechanical sub-system.
The electrical sub-system consists of the following components:
lCruise control master switch (on/off switch).
lSET+ switch.
lRES switch.
lCruise control ECU.
lVacuum pump assembly.
lBrake pedal switch.
lClutch pedal switch (manual gearbox only).
lSLABS ECU (speed signal).
lBCU (brake pedal switch and automatic gearbox gear selector lever position signal).
The mechanical sub-system consists of the following components:
lPneumatic actuator.
lVacuum pump.
The cruise control ECU controls the cruise control system. It is located on the right hand A post.
The system has diagnostic capabilities through TestBook.
WARNING: To avoid the risk of losing control of the vehicle, do not use cruise control on winding, snow
covered or slippery roads, or in traffic conditions where a constant speed cannot be safely maintained. In
these conditions and at any time the system is not being used, ensure the cruise control switch is OFF.
Cruise control master switch
The cruise control master switch switches the system on and off. When the cruise control master switch is on, an
LED within the switch illuminates. If the cruise control master switch is off, cruise control will not operate. The switch
provides a 12 Volt feed to the cruise control ECU.
The cruise control master switch is located on the instrument panel near the steering column.
Page 515 of 1672
ENGINE MANAGEMENT SYSTEM - V8
18-2-58 DESCRIPTION AND OPERATION
Input/Output
The input from the cruise control master switch to the cruise control ECU is either a 12 Volts ignition feed or an open
circuit. 12 Volts indicates that the cruise control master switch is on and the system can be activated. An open circuit
indicates that the cruise control master switch is off and cruise control cannot be activated.
TestBook will not communicate with the cruise control ECU if the cruise control master switch is off.
SLABS ECU
The SLABS ECU provides the road speed signal to the cruise control ECU. This is the same speed signal provided
to the ECM. Cruise control will only operate between 28 - 125 mph (45 - 200 km/h). Cruise control will not operate if
a road speed signal is not present.
Input/Output
The input from the SLABS ECU to the cruise control ECU is a square wave oscillating between 0 - 12 Volts at a
frequency of 8,000 pulses per mile (1.6 km).