2002 LAND ROVER DISCOVERY battery

CHARGING AND STARTING
86-1-4 REPAIRS
Battery
$% 86.15.01
Remove
1.Release fixings and remove battery cover.
2.Disconnect both battery leads, negative lead
first.
3.Remove lock nuts and retaining nuts securing
battery clamp.
4.Remove battery clamp.
5.Remove battery.
Refit
1.Clean battery terminals and coat with
petroleum jelly.
2.Fit battery.
3.Fit battery clamp and tighten retaining nuts and
lock nuts.
4.Fit both battery leads, negative lead last.
5.Fit battery cover and secure fixings.
Battery carrier
$% 86.15.11
Remove
1.Remove battery.

+ CHARGING AND STARTING,
REPAIRS, Battery.
2.Release strap and remove jack.
3.Release coolant hose from clip.
4. Diesel models: Remove screw securing ECM,
release ECM and position aside.
5.Remove 7 bolts securing battery carrier.
6.Remove battery carrier.
NOTE: Do not carry out further dismantling if
component is removed for access only.
7.Remove jack retaining strap, speed nut and
clip.

CHARGING AND STARTING
REPAIRS 86-1-5
Refit
1.Fit jack retaining strap, speed nut and clip.
2.Fit battery carrier, fit bolts and tighten to 28 Nm
(21 lbf.ft).
3. Diesel models: Fit ECM and secure with
screw.
4.Secure coolant hose.
5.Fit and secure jack.
6.Fit battery.

+ CHARGING AND STARTING,
REPAIRS, Battery.
Starter motor - diesel
$% 86.60.01
Remove
1.Release fixings and remove battery cover.
2.Disconnect battery earth lead.
3.Raise front of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
4.Remove underbelly panel.

+ EXTERIOR FITTINGS, REPAIRS,
Panel - underbelly.
5.Disconnect Lucar connector from starter
solenoid.
6.Remove nut and disconnect battery lead from
starter solenoid.
7.Remove nut and 2 bolts securing starter motor
and remove starter motor from engine.
Refit
1.Clean starter motor and mating face on engine.
2.Fit starter motor and tighten nut and 2 bolts to
27 Nm (20 lbf.ft).
3.Connect lead to starter solenoid and tighten nut
to 10 Nm (7 lbf.ft).
4.Connect Lucar connector to starter solenoid.
5.Fit underbelly panel.

+ EXTERIOR FITTINGS, REPAIRS,
Panel - underbelly.
6.Remove stand(s) and lower vehicle.
7.Connect battery earth lead.
8.Fit battery cover and secure the fixings.

CHARGING AND STARTING
86-1-6 REPAIRS
Starter motor - V8
$% 86.60.01
Remove
1.Release fixings and remove battery cover.
2.Disconnect battery earth lead.
3.Raise front of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
4.Remove 3 nuts securing exhaust flange to
front pipe, release front pipe and collect
gasket.
5.Remove bolt securing heat shield to engine
mounting bracket, release heat shield from
starter motor and remove from vehicle.
6.Remove nut securing battery lead to starter
solenoid and release lead.
7.Disconnect Lucar connector from starter
solenoid.
8.Remove 2 Allen bolts securing starter motor
and remove starter motor from engine. Refit
1.Clean starter motor and mating face on engine.
2.Fit starter motor and tighten Allen bolts to 44
Nm (32 lbf.ft).
3.Connect Lucar connector to starter solenoid.
4.Fit battery lead to solenoid and tighten nut.
5.Position heat shield to starter motor, locate tag
in engine mounting bracket, fit bolt and tighten
to 10 Nm (7 lbf.ft).
6.Clean exhaust manifold and front pipe mating
faces.
7.Using a new gasket, position front pipe, fit nuts
and tighten to 30 Nm (22 lbf.ft).
8.Remove stand(s) and lower vehicle.
9.Connect battery earth lead.
10.Fit battery cover and secure fixings.

LIGHTING
ADJUSTMENTS 86-2-1
LIGHTING ADJUST ME NTS
Headlamps beam alignment - up to 03MY
$% 86.40.17
Check
1.Ensure vehicle is unladen and tyres are at
correct pressures.
2. Models with SLS: Ensure vehicle is at
standard ride height.
3. Models with headlamp levelling: Ensure
headlamp levelling switch is set to '0'.
4.Align suitable beam setting equipment to
headlamp.
5.Switch headlamps on and measure main beam
settings. Beam must be 1.4% below the
horizontal and parallel to the vehicle centre line.
If necessary, adjust headlamp to get correct
beam settings.
6.Align beam setting equipment to 2nd headlamp
and repeat check.
7.Switch off headlamps and remove beam setting
equipment.
Adjust
1. For RH headlamps: Release fixings and
remove battery cover
2.Remove headlamp access cover.3.Turn vertical adjuster as necessary to get
correct beam setting. Use a 7 mm Allen key for
models with headlamp levelling, or a 10 mm
spanner for models without headlamp levelling.
4.Turn horizontal adjuster as necessary to get
correct beam setting. Use a 10 mm spanner.
5.Fit headlamp access cover.
6. For RH headlamp adjustment: Fit battery
cover and secure fixings.

LIGHTING
REPAIRS 86-2-3
REPAIRS
Lamp - front repeater
$% 86.40.42
Remove
1. For RH repeater lamp: Release fixings and
remove battery cover.
2.Remove headlamp access cover from body.
3.Remove screw securing repeater lamp to body
and release lamp from 2 locating peg sockets in
wing.
4.Disconnect 2 multiplugs from repeater lamp
and remove lamp. Refit
1.Position new repeater lamp and connect
multiplugs.
2.Fit repeater lamp to body and tighten screw.
3.Fit headlamp access cover.
4. For RH repeater lamp: Fit battery cover and
secure fixings.

LIGHTING
86-2-4 REPAIRS
Headlamp - up to 03MY
$% 86.40.49
Remove
1. For RH headlamp: Release fixings and
remove battery cover.
2.Remove headlamp access cover from body.
3.Release headlamp from locating sockets.
4.Disconnect multiplugs from headlamp and side
lamp bulbs.
5.Remove headlamp.
NOTE: Do not carry out further dismantling if
component is removed for access only.6.Remove side lamp bulb holder from headlamp.
7.Remove rubber cover from headlamp.
8.Release headlamp bulb retaining clip and
remove headlamp bulb.
9.Remove 6 screws and remove headlamp
retaining sockets.
Refit
1.Fit retaining sockets to new headlamp and
secure with screws.
2.Fit headlamp bulb and secure with clip.
3.Fit rubber cover.
4.Fit side lamp bulb holder.
5.Position headlamp and connect multiplugs.
6.Fit headlamp onto locating pins.
7.Check headlamp beam alignment.

+ LIGHTING, ADJUSTMENTS,
Headlamps beam alignment - up to 03MY.
8.Fit headlamp access cover.
9. For RH headlamp: Fit battery cover and
secure with fixings.

LIGHTING
REPAIRS 86-2-9
Motor - headlamp levelling
$% 86.41.16
Remove
1. For RH headlamp levelling motor: Release
fixings and remove battery cover.
2.Remove headlamp access cover.
3.Release headlamp from adjuster pin sockets. 4.Rotate and remove motor from body panel.
5.Disconnect multiplug from motor.
6.Remove headlamp levelling motor.
Refit
1.Position new headlamp levelling motor and
connect multiplug.
2.Fit motor to body panel.
3.Fit headlamp to adjuster pins.
4.Check headlamp beam alignment.

+ LIGHTING, ADJUSTMENTS,
Headlamps beam alignment - up to 03MY.
5.Fit headlamp access cover.
6. For RH headlamp levelling motor: Fit and
secure battery cover with fixings.

LIGHTING
REPAIRS 86-2-13
Switch - hazard warning
$% 86.65.50
Remove
1.Carefully remove switch.
2.Disconnect multiplug from switch.
3.Remove switch.
Refit
1.Connect multiplug switch.
2.Position switch and push to secure.
Switch - indicator and exterior lighting -
combined
$% 86.65.55
WARNING: Always remove the key from the
starter switch, disconnect the vehicle battery and
wait 10 minutes before commencing work on the
SRS system.
Remove
1.Remove rotary coupler.

+ RESTRAINT SYSTEMS, REPAIRS,
Rotary coupler.
2.Remove 2 screws securing switch.
3.Carefully raise edge of switch bracket to clear
location peg and release switch from bracket.
4.Disconnect 2 multiplugs and remove switch.
Refit
1.Position switch and connect multiplugs.
2.Fit switch to bracket and secure with screws.
3.Fit rotary coupler.

+ RESTRAINT SYSTEMS, REPAIRS,
Rotary coupler.