2002 JEEP LIBERTY Egr

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Page 1255 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual Once the block has been completely cleaned, apply
Loctite PST pipe sealant with Teflon 592 to the
threads of the front and rear oil galley plugs. Tighten
the plugs to 34 N´m (25 ft. lbs.) torque.
INS

Page 1265 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual 90É turn. DO NOT rotate crankshaft. Plastigage will
smear, resulting in inaccurate indication.
(6) Remove the bearing cap and determine amount
of bearing-to-journal clearance by measuring the
width o

Page 1275 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - ENGINE OIL LEAK
Begin with a thorough visual inspection of the
engine, particularly at the area of the suspected leak.
If an oil leak source is not readil

Page 1278 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual OIL FILTER
REMOVAL
All engines are equipped with a high quality full-
flow, disposable type oil filter. DaimlerChrysler Cor-
poration recommends a Mopartor equivalent oil
filter be used.
(1) Position

Page 1279 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual (2) Inspect the oil pan mounting flange for bends
or distortion. Straighten flange, if necessary.
INSTALLATION
(1) Clean the oil pan gasket mating surface of the
bedplate and oil pan.
(2) Inspect inte

Page 1286 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual (1) Position the engine exhaust manifold and gas-
ket on the two studs located on the cylinder head.
Install conical washers and nuts on these studs.
(2) Install remaining conical washers. Starting at

Page 1294 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual CAUTION: Care should be taken not to damage
camshaft target wheel. Do not hold target wheel
while loosening or tightening camshaft sprocket.
Do not place the target wheel near a magnetic
source of any

Page 1301 of 1803

JEEP LIBERTY 2002 KJ / 1.G Workshop Manual (7) Crank engine until maximum pressure is
reached on gage. Record this pressure as #1 cylinder
pressure.
(8) Repeat the previous step for all remaining cyl-
inders.
(9) Compression should not be less