the center of the headlamp reflector and thoroughly
clean any fingerprints from the reflector.
(6) Push the mounting flange of the headlamp lev-
eling motor into the mounting hole on the back of
headlamp unit housing unit the motor is firmly
seated (Fig. 32).
(7) Rotate the headlamp leveling motor on the
back of the headlamp unit housing clockwise about
30 degrees.
(8) Reinstall the headlamp bulb into the headlamp
unit housing. (Refer to 8 - ELECTRICAL/LAMPS/
LIGHTING - EXTERIOR/HEADLAMP BULB -
INSTALLATION).
(9) Reconnect the battery negative cable.
HEADLAMP LEVELING
SWITCH
DESCRIPTION
The headlamp leveling switch (Fig. 34) is used only
on vehicles manufactured for certain markets where
the headlamp leveling system is required. The head-
lamp leveling switch is mounted in the driver side
inboard trim bezel on the instrument panel, where it
is secured by molded latch features that are integral
to the switch housing. Only the switch bezel and
thumbwheel are visible on the outer surface of the
instrument panel trim bezel. The black plastic switch
thumbwheel is marked with white numbers ª0,º ª1,º
ª2,º and ª3,º each of which indicates one of the four
switch detent positions. Each higher number repre-sents a lower aiming position of the headlamp beam
relative to the road surface. The black, molded plas-
tic switch housing has an integral connector recepta-
cle on the back, a single latch feature on the top, and
two latch features (one on each side) on the bottom.
The switch is connected to the vehicle electrical sys-
tem through a dedicated take out and connector of
the instrument panel wire harness. Within the
switch housing is the leveling switch circuitry includ-
ing the switch contacts and a series resistor configu-
ration.
The headlamp leveling switch cannot be adjusted
or repaired and, if faulty or damaged, the unit must
be replaced.
OPERATION
The headlamp leveling switch receives battery cur-
rent on a fused park lamp relay output circuit from a
fuse in the Junction Block (JB) whenever the park
lamp relay is energized (park lamps are turned On).
The switch receives a path to ground through a splice
block located in the instrument panel wire harness
with an eyelet terminal connector that is secured by
a nut to a ground stud on the driver side instrument
panel end bracket near the JB. The only output from
the switch is a voltage signal that it provides to the
headlamp leveling motors on a headlamp adjust sig-
nal circuit. Each switch position selects a different
tap on a series resistor within the switch to provide a
different voltage signal to the leveling motors. The
higher the switch position number, the higher the
output voltage level.
The headlamp leveling switch can be tested using
conventional diagnostic tools and methods.
DIAGNOSIS AND TESTING - HEADLAMP
LEVELING SWITCH
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
Fig. 34 Headlamp Leveling Switch
1 - SWITCH
2 - UPPER LATCH FEATURE (1)
3 - CONNECTOR RECEPTACLE
4 - LOWER LATCH FEATURE (2)
5 - THUMBWHEEL
KJLAMPS8Ls-37
HEADLAMP LEVELING MOTOR (Continued)
(4) Pull the inboard side of the headlamp unit
away from the grille opening reinforcement far
enough to disengage the locator tab on the outboard
side of the unit (Fig. 41) or (Fig. 42) from the engage-
ment slot in the outboard edge of the reinforcement.(5) Pull the headlamp unit away from the grille
opening reinforcement far enough to disconnect the
wire harness connectors from the headlamp bulb
socket (North America), the headlamp bulb base
(Rest-Of-World), the front position lamp socket (if
equipped), and the headlamp leveling motor (if
equipped).
(6) Remove the headlamp unit from the grille
opening reinforcement.
INSTALLATION
(1) Position the headlamp unit to the grille open-
ing reinforcement.
(2) Reconnect the wire harness connectors to the
headlamp bulb socket (North America), the headlamp
bulb base (Rest-Of-World), the front position lamp
socket (if equipped), and the headlamp leveling motor
(if equipped) (Fig. 41) or (Fig. 42).
(3) Engage the locator tab on the outboard side of
the headlamp unit into the engagement slot in the
outboard edge of the grille opening reinforcement.
(4) Align the two mounting tabs on the inboard
side of the headlamp unit housing to the mounting
holes in the grille opening reinforcement (Fig. 40).
(5) Install and tighten the two screws that secure
the mounting tabs on the inboard side of the head-
lamp unit housing to the grille opening reinforce-
ment. Tighten the screws to 3 N´m (30 in. lbs.).
(6) Reinstall the grille panel onto the grille open-
ing reinforcement. (Refer to 23 - BODY/EXTERIOR/
GRILLE - INSTALLATION).
(7) Reconnect the battery negative cable.
(8) Confirm proper headlamp unit alignment.
(Refer to 8 - ELECTRICAL/LAMPS/LIGHTING -
EXTERIOR/HEADLAMP UNIT - ADJUSTMENTS).
ADJUSTMENTS
ADJUSTMENT - HEADLAMP UNIT
VEHICLE PREPARATION FOR HEADLAMP ALIGNMENT
(1) Verify headlamp dimmer (multi-function)
switch and high beam indicator operation.
(2) If the vehicle is equipped with headlamp level-
ing, be certain that the headlamp leveling switch is
in the ª0º position.
(3) Repair or replace any faulty or damaged com-
ponents that could hinder proper lamp alignment.
(4) Verify proper tire inflation.
(5) Clean headlamp lenses.
(6) Verify that cargo area is not heavily loaded.
(7) The fuel tank should be Full. Add 2.94 kilo-
grams (6.5 pounds) of weight over the fuel tank for
each estimated gallon of missing fuel.
Fig. 41 Headlamp Unit - North America
1 - MOUNTING TAB (2)
2 - ADJUSTING SCREW
3 - LOCK RING
4 - HOUSING
5 - LOCATOR TAB
6 - SOCKET & BULB
Fig. 42 Headlamp Unit - Rest-Of-World
1 - LEVELING MOTOR (IF EQUIPPED)
2 - BOOT SEAL
3 - ADJUSTING SCREW
4 - LOCATOR TAB
5 - HOUSING
6 - FRONT POSITION LAMP SOCKET & BULB
7 - HEADLAMP BULB
8 - MOUNTING TAB (2)
8Ls - 42 LAMPSKJ
HEADLAMP UNIT (Continued)
below the headlamp horizontal centerline for vehicles
in North America, or from just below horizontal to
125 millimeters (5 inches) below the headlamp hori-
zontal centerline for vehicles in Rest-Of-World.
(4) Repeat the adjustment procedure for the oppo-
site headlamp.
LICENSE PLATE LAMP BULB
REMOVAL
NORTH AMERICA
(1) Disconnect and isolate the battery negative
cable.
(2) Reach through the opening in the rear bumper
fascia between the license plate and the lamp to
access and firmly grasp the socket on the back of the
license plate lamp unit housing (Fig. 45).
(3) Pull the socket and bulb straight out of the
back of the license plate lamp unit housing.
(4) Pull the bulb straight out of the license plate
lamp unit socket.
REST-OF-WORLD
(1) Disconnect and isolate the battery negative
cable.
(2) Unsnap and lift up the bottom of the license
mounting plate far enough to access and remove the
two screws that secure the license plate bracket to
the special lug nuts on the spare tire (Fig. 46).
(3) Swing the license plate bracket away from the
spare tire far enough to access the license plate lamp
bulb sockets.(4) Firmly grasp the socket on the top of the
license plate lamp unit housing for the bulb that is
being removed (Fig. 47).
(5) Rotate the socket on the top of the license plate
lamp unit housing counterclockwise about 30
degrees.
(6) Pull the socket and bulb straight out of the top
of the license plate lamp unit housing.
(7) Pull the bulb straight out of the license plate
lamp unit socket.
Fig. 44 Headlamp Adjusting Screw
1 - HEADLAMP UNIT
2 - FENDER PANEL
3 - ADJUSTING SCREW ACCESS HOLE
4 - UPPER RADIATOR CROSSMEMBER
Fig. 45 License Plate Lamp Bulb Remove/Install -
North America
1 - REAR BUMPER FASCIA
2 - LICENSE PLATE LAMP
3 - SOCKET
4 - BULB
Fig. 46 License Plate Bracket - Rest-Of-World
1 - SPARE TIRE
2 - SPECIAL LUG NUT (2)
3 - LICENSE PLATE BRACKET
4 - SCREW (2)
8Ls - 44 LAMPSKJ
HEADLAMP UNIT (Continued)
INSTALLATION
CAUTION: Always use the correct bulb size and
type for replacement. An incorrect bulb size or type
may overheat and cause damage to the lamp, the
socket and/or the lamp wiring.
NORTH AMERICA
(1) Align the base of the bulb with the receptacle
in the license plate lamp unit socket.
(2) Push the bulb straight into the license plate
lamp unit socket until it is firmly seated.
(3) Reach through the opening in the rear bumper
fascia between the license plate and the lamp to
align the socket and bulb with the socket opening on
the back of the lamp unit housing (Fig. 45).
(4) Push the socket and bulb straight into the
license plate lamp unit housing until it is firmly
seated.
(5) Reconnect the battery negative cable.
REST-OF-WORLD
(1) Align the base of the bulb with the receptacle
in the license plate lamp unit socket.
(2) Push the bulb straight into the license plate
lamp unit socket until it is firmly seated.
(3) Align the socket and bulb with the socket open-
ing on the top of the license plate lamp unit housing
(Fig. 47).
(4) Push the socket and bulb straight into the
license plate lamp unit housing until it is firmly
seated.(5) Rotate the socket on the top of the license plate
lamp unit housing clockwise about 30 degrees.
(6) Swing the license plate bracket back against
the spare tire (Fig. 46).
(7) Lift up the bottom of the license mounting
plate far enough to install and tighten the two
screws that secure the license plate bracket to the
special lug nuts on the spare tire. Tighten the screws
to 28 N´m (21 ft. lbs.).
(8) Lower the bottom of the license mounting plate
and, using hand pressure, snap it into place on the
license plate bracket.
(9) Reconnect the battery negative cable.
LICENSE PLATE LAMP UNIT
REMOVAL
NORTH AMERICA
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the two screws that secure the license
plate lamp unit to the rear bumper fascia (Fig. 48).
(3) Pull the license plate lamp unit down and out
through the mounting hole in the rear bumper fascia
far enough to access and disconnect the wire harness
connector for the lamp socket pigtail wire.
(4) Remove the license plate lamp unit from the
rear bumper fascia.
Fig. 47 License Plate Lamp Bulb Remove/Install -
Rest-Of-World
1 - LAMP UNIT (2)
2 - LICENSE PLATE BRACKET
3 - SCREW (4)
4 - BULB & SOCKET (2)
Fig. 48 License Plate Lamp Unit Remove/Install
1 - REAR BUMPER FASCIA
2 - LICENSE PLATE LAMP UNIT
3 - SCREW (2)
KJLAMPS8Ls-45
LICENSE PLATE LAMP BULB (Continued)
REST-OF-WORLD
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the bulb and socket unit from the
license plate lamp unit housing that is being
removed. (Refer to 8 - ELECTRICAL/LAMPS/LIGHT-
ING - EXTERIOR/LICENSE PLATE LAMP BULB -
REMOVAL - REST-OF-WORLD).
(3) Remove the two screws that secure the license
plate lamp unit to the back of the license plate
bracket (Fig. 49).
(1) Remove the license plate lamp unit from the
back of the license plate bracket.
INSTALLATION
NORTH AMERICA
(1) Position the license plate lamp unit to the rear
bumper fascia.
(2) Reconnect the wire harness connector for the
license plate lamp unit to the lamp socket pigtail
wire.
(3) Position the license plate lamp unit into the
mounting hole in the rear bumper fascia (Fig. 48).
(4) Install and tighten the two screws that secure
the license plate lamp unit housing to the rear
bumper fascia. Tighten the screws to 2 N´m (20 in.
lbs.).
(5) Reconnect the battery negative cable.REST-OF-WORLD
(1) Position the license plate lamp unit onto the
back of the license plate bracket (Fig. 49).
(2) Install and tighten the two screws that secure
the license plate lamp unit to the back of the license
plate bracket. Tighten the screws to 2 N´m (20 in.
lbs.).
(3) Reinstall the bulb and socket unit into the
license plate lamp unit housing that is being
replaced. (Refer to 8 - ELECTRICAL/LAMPS/LIGHT-
ING - EXTERIOR/LICENSE PLATE LAMP BULB -
INSTALLATION - REST-OF-WORLD).
(4) Reconnect the battery negative cable.
MULTI-FUNCTION SWITCH
DESCRIPTION
The multi-function switch is located on the steering
column, just below the steering wheel (Fig. 50). The
only visible components of the multi-function switch
are two levers, or control stalks that extend through
dedicated openings in each side of the steering col-
umn shrouds. The remainder of the switch, its
mounting provisions, and its electrical connections
are all concealed beneath the steering column
shrouds. The switch housing and controls are con-
structed of molded black plastic. A saddle-like forma-
tion in the center of the multi-function switch
housing straddles the steering column tube just
below the column lock housing, and two posts inte-
gral to the lower surface of the switch housing
engage two holes on the forward-facing side of the
lock housing. Two integral ledge-like locating tabs
near the top of the rearward facing switch housing
surface are supported and located by two upright
stanchions that extend upward from the top of the
lock housing. Also on the rearward facing switch
housing surface near the center, an integral ledge-
like mounting tab rests on a similar ledge-like tab
that extends from each side of the steering column
lock housing. When the steering column shrouds are
installed on the column, the switch mounting tabs
are clamped along with the mounting tabs of the
clockspring between the integral mounting stan-
chions of the upper shroud and the lock housing tabs,
and are secured to the steering column lock housing
by the same two screws that secure the two shroud
halves to each other and the column.
There are several versions of the multi-function
switch to support both optional equipment and equip-
ment that is required only in certain markets. Each
multi-function switch control stalk has both white
nomenclature and International Control and Display
Symbol graphics applied to it, which clearly identify
its many functions. Each control stalk has a control
Fig. 49 License Plate Lamp Bulb Remove/Install -
Rest-Of-World
1 - LAMP UNIT (2)
2 - LICENSE PLATE BRACKET
3 - SCREW (4)
4 - BULB & SOCKET (2)
8Ls - 46 LAMPSKJ
LICENSE PLATE LAMP UNIT (Continued)
REAR LAMP BULB
REMOVAL
The rear lamp unit may contain up to four bulbs,
depending upon the market for which the vehicle was
manufactured. The service procedures for each bulb
is the same, only the bulb sizes and types may differ.
Be certain any removed bulb is replaced with the
same bulb size and type that was removed.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the rear lamp unit from the end of the
quarter panel. (Refer to 8 - ELECTRICAL/LAMPS/
LIGHTING - EXTERIOR/REAR LAMP UNIT -
REMOVAL).
(3) Firmly grasp the socket on the socket plate at
the back of the rear lamp unit housing for the bulb
that is being removed (Fig. 59).
(4) Rotate the socket on the socket plate at the
back of the rear lamp unit housing counterclockwise
about 30 degrees.
(5) Pull the socket and bulb straight out of the
back of the rear lamp unit housing.
(6) Pull the bulb straight out of the rear lamp unit
socket.
INSTALLATION
CAUTION: Always use the correct bulb size and
type for replacement. An incorrect bulb size or type
may overheat and cause damage to the lamp, the
socket and/or the lamp wiring.(1) Align the base of the bulb with the receptacle
in the rear lamp unit socket.
(2) Push the bulb straight into the rear lamp unit
socket until it is firmly seated.
(3) Align the socket and bulb with the opening in
the socket plate on the back of the rear lamp unit
housing (Fig. 59).
(4) Push the socket and bulb straight into the rear
lamp unit housing until the socket is firmly seated
against the socket plate.
(5) Rotate the socket on the socket plate at the
back of the rear lamp unit housing clockwise about
30 degrees.
(6) Reinstall the rear lamp unit onto the end of the
quarter panel. (Refer to 8 - ELECTRICAL/LAMPS/
LIGHTING - EXTERIOR/REAR LAMP UNIT -
INSTALLATION).
(7) Reconnect the battery negative cable.
REAR LAMP UNIT
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Open the tailgate to access and remove the two
screws that secure the inboard side of the rear lamp
unit to the side jamb of the tailgate opening (Fig. 60).
(3) Pull the outboard side of the rear lamp unit
rearward (away from the end of the quarter panel)
far enough to unsnap the two ball studs on the out-
board side of the lamp housing from the plastic nuts
in the quarter panel.
Fig. 59 Rear Lamp Bulb Remove/Install
1 - REAR LAMP HOUSING
2 - BULB HOLDER
3 - BULB
4 - SOCKET PLATE
Fig. 60 Rear Lamp Unit Remove/Install
1 - PLASTIC NUT (2)
2 - WIRE HARNESS CONNECTOR
3 - PLASTIC NUT (2)
4 - REAR LAMP UNIT
5 - SCREW (2)
KJLAMPS8Ls-59
(4) Pull the rear lamp unit away from the quarter
panel far enough to access and disconnect the wire
harness connector for the lamp unit from the connec-
tor receptacle on the lamp socket plate.
(5) Remove the rear lamp unit from the quarter
panel.
(6) Remove the plastic nuts from the quarter panel
and discard.
INSTALLATION
(1) Install new plastic nuts into the quarter panel
(Fig. 60).
(2) Position the rear lamp unit to the quarter
panel.
(3) Reconnect the wire harness connector for the
rear lamp unit to the connector receptacle on the
lamp socket plate.
(4) Align the two ball studs on the outboard side of
the rear lamp unit housing with the plastic nuts in
the quarter panel.
(5) Using hand pressure, push the outboard side of
the rear lamp unit forward (towards the end of the
quarter panel) far enough to snap the two ball studs
on the outboard side of the lamp housing into the
plastic nuts in the quarter panel.
(6) Align the mounting holes on the inboard side of
the rear lamp unit housing with the plastic nuts in
the side jamb of the tailgate opening.
(7) Install and tighten the two screws that secure
the inboard side of the rear lamp unit housing to the
plastic nuts in the side jamb of the tailgate opening.
Tighten the screws to 2 N´m (20 in. lbs.).
(8) Reconnect the battery negative cable.
REPEATER LAMP BULB
REMOVAL
Side repeater lamps are used only on vehicles man-
ufactured for certain markets where these lamps are
required.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the repeater lamp unit from the front
fender panel. (Refer to 8 - ELECTRICAL/LAMPS/
LIGHTING - EXTERIOR/REPEATER LAMP UNIT -
REMOVAL).
(3) Rotate the repeater lamp socket in the lamp
lens counterclockwise about 30 degrees (Fig. 61).
(4) Pull the socket and bulb straight out of the
repeater lamp lens.
(5) Pull the bulb straight out of the repeater lamp
socket.
INSTALLATION
Side repeater lamps are used only on vehicles man-
ufactured for certain markets where these lamps are
required.
CAUTION: Always use the correct bulb size and
type for replacement. An incorrect bulb size or type
may overheat and cause damage to the lamp, the
socket and/or the lamp wiring.
(1) Align the base of the bulb with the receptacle
in the repeater lamp socket.
(2) Push the bulb straight into the repeater lamp
socket until it is firmly seated.
(3) Align the socket and bulb with the socket open-
ing in the repeater lamp lens (Fig. 61).
(4) Push the socket and bulb straight into the
repeater lamp lens until it is firmly seated
(5) Rotate the repeater lamp socket in the lamp
lens clockwise about 30 degrees.
(6) Reinstall the repeater lamp unit onto the front
fender panel. (Refer to 8 - ELECTRICAL/LAMPS/
LIGHTING - EXTERIOR/REPEATER LAMP UNIT -
INSTALLATION).
(7) Reconnect the battery negative cable.
Fig. 61 Repeater Lamp Bulb Remove/Install
1 - FRONT FENDER
2 - SOCKET
3 - BULB
4 - LENS
8Ls - 60 LAMPSKJ
REAR LAMP UNIT (Continued)
LAMP BAR
DESCRIPTION
The lamp bar is used to better illuminate the driv-
ers field of vision under certain driving conditions. It
consists of a cover, two or four lamp assemblies
(depending upon which market), and a wiring har-
ness. These components are mounted to a reinforce-
ment, then sealed and secured to the roof panel.
Lamp bar illumination is controlled by a manually
operated momentary rocker switch, mounted to the
instrument panel. The lamps are adjustable in the
vertical position only.
OPERATION
Battery and ignition voltage are supplied to the
lamp bar switch assembly. When the switch is in the
on position the internal relay contacts close, complet-
ing the circuit through the lamp bar bulbs, to
ground. The lamp bar assembly is grounded to the
chassis. The hard wired circuits of the lamp bar may
be diagnosed and tested using conventional methods
and procedures.
DIAGNOSIS AND TESTING - LAMP BAR
CONDITION POSSIBLE CAUSES CORRECTION
LAMP BAR LAMPS
INOPERATIVEFaulty or missing fuse Test and replace lamp bar fuse
as required
Faulty feed circuit Test and repair open battery or
ignition feed circuit.
Faulty ground circuit Test and repair high resistance
or open lamp bar ground circuit
Faulty lamp bar sense circuit Test and repair short to voltage
in lamp bar sense circuit
Faulty switch Test and replace lamp bar
switch
LAMP BAR LAMPS ON AT
ALL TIMESFaulty switch Test and replace lamp bar
switch
Lamp bar feed circuit Test and repair short to voltage
in lamp bar feed circuit
ONE OR MORE LAMPS
INOPERATIVEFaulty or missing bulb Test and repair lamp bar lamp
bulb(s) as required
Faulty lamp bar wiring harness Test and repair short/open lamp
bar wiring harness
STANDARD PROCEDURE - LAMP BAR AIMING
NOTE: The lamp bar lamps are adjustable to the
vertical position only.
(1) Remove lamp bar cover.
(2) Using a fairly dark and level area, drive the
vehicle perpendicular to and 25 ft. away from a wall.
(3) Measure up the wall 7ft. 9in. and place tape on
the wall parallel to the ground.
(4) Turn on the lamp bar lamps.
(5) Using the adjustment screw in the rear of each
lamp, adjust the lamp beam to the center of the tape.
REMOVAL
REMOVAL - LAMP BAR
(1) Disconnect the negative battery cable.
(2) Remove the lamp bar cover retaining screws,
slide the cover forward and up to remove.
(3) Disconnect lamp electrical connector.
(4) Remove the lamp bar reinforcement to roof
stud retainers.
CAUTION: The reinforcement is held to the roof by
protective tape. Remove the tape carefully to pre-
vent damage to roof panel. After removal, the area
must be cleaned with the appropriate solvent.
KJLAMPS8Ls-65