2002 ISUZU AXIOM Induction

SECTION TABLE OF CONTENTS
GENERAL INFORMATION
0AGeneral Information
0BMaintenance and Lubrication
WORKSHOP MANUAL
HEATING, VENTILATION AND AIR
CONDITIONING
1AHVAC System
STEERING
2APower-Assisted System
AXIOM
(UPR/S)SUSPENSION
3CFront Suspension
3DRear Suspension
3EWheel and Tire System
3FIntelligent Suspension System
DRIVELINE/AXLE
4A1Differential (Front)
4A2Differential (Rear)
4B1Driveline Control System
4B2Driveline Control System (TOD)
4CDrive Shaft System
4D2Transfer Case (TOD)
FOREWORD
This manual includes special notes, impor tant points, service data,
precautions, etc. That are needed for the maintenance, adjustments,
service, removal and installation of vehicle components.
All information, illustrations and specifications contained in this manual
are based on the latest product information available at the time of
publication.
All rights are reserved to make changes at any time without notice.
Arrangement of the material is shown in the table of contents on the
right-hand side of this page. A black spot on the first page of each
section can be seen on the edge of the book below each section title.
These point to a more detailed table of contents preceding each
section.BRAKE
5ABrake Control System
5BAnti-Lock Brake System
5CPower-Assisted Brake System
5D1Parking Brake System (4´4 model)
5D2Parking Brake System (4´2 model)
ENGINE
6AEngine Mechanical
6BEngine Cooling
6CEngine Fuel
6D1Engine Electrical
6D2Ignition System
6D3Starting and Charging System
6EDriveability and Emissions
6FEngine Exhaust
6GEngine Lubrication
6HEngine Speed Control System
6JInduction
TRANSMISSION
7AAutomatic Transmission
7A1Transmission Control System
BODY AND ACCESSORIES
8ALighting System
8BWiper/Washer System
This manual applies to 2002 models.8CEnter tainment
8DWiring System
8EMeter and Gauge
8FBody Structure
8GSeats
8HSecurity and Locks
8ISun Roof/Convertible Top
8JExterior/Interior Trim
RESTRAINTS
9ASeat Belt System
9JSupplemental Restraint System (Air Bag System)
9J1Restraint Control System
CONTROL SYSTEM
10ACruise Control System

5A±10BRAKE CONTROL SYSTEM
System Components
Electronic Hydraulic Control Unit (EHCU), three Wheel
Speed Sensors, Warning Light, and G-sensor.
Electronic Hydraulic Control Unit (EHCU)
The EHCU consists of ABS control circuits, fault detector,
and a fail-safe. The signal received from each sensor
activates the hydraulic unit accordingly and cancels the
ABS to return to normal braking if a malfunction occurs in
the ABS system.
The EHCU has a self-diagnosing function which can
indicate faulty circuits during diagnosis.
The EHCU is mounted on the engine compartment rear
right side. It consists of a Motor, Plunger Pump, Solenoid
Valves.
Solenoid Valves: Reduces or holds the caliper fluid
pressure for each front disc brake or both rear disc brakes
according to the signal sent from the EHCU.
Reservoir: Temporarily holds the brake fluid that returns
from the front and rear disc brake caliper so that pressure
of front disc brake caliper can be reduced smoothly.
Plunger Pump: Feeds the brake fluid held in the reservoir
to the master cylinder.
Motor: Drives the pump according to the signal from
EHCU.
Check Valve: Controls the brake fluid flow.
ABS Warning Light
821R200015Vehicles equipped with the Anti-lock Brake System have
an amber ªABSº warning light in the instrument panel.
The ªABSº warning light will illuminate if a malfunction in
the Anti-lock Brake System is detected by the Electronic
Hydraulic Control Unit (EHCU).In case of an electronic
malfunction, the EHCU will turn ªONº the ªABSº warning
light and disable the Anti-lock braking function.
The ªABSº light will turn ªONº for approximately three
seconds after the ignition switch is turned to the ªONº
position.If the ªABSº light stays ªONº after the ignition switch is
turned to the ªONº position, or comes ªONº and stays
ªONº while driving, the Anti-lock Brake System should be
inspected for a malfunction according to the diagnosis
procedure.
Wheel Speed Sensor
It consists of a sensor and a rotor. The sensor is attached
to the knuckle on the front wheels and to the rear axle
case on the rear differential.
The front sensor rotor is attached to the each brake rotor
by bolts.
The rear rotor is press-fit in the differential case.
The magnetic flux generated from electrodes magnetized
by a magnet in the sensor varies due to rotation of the
rotor, and the electromagnetic induction generates
alternating voltage in the coil. This voltage draws a ªsine
curveº with the frequency proportional to rotor speed and
it allows detection of wheel speed.
G-Sensor
The G-sensor installed inside the EHCU detects the
vehicle deceleration speed and sends a signal to the
EHCU. In 4WD operation, all four wheels may be
decelerated in almost the same phase, since all wheels
are connected mechanically.
This tendency is noticeable particularly on roads with low
friction coefficient, and the ABS control is adversely
affected.
The G-sensor judges whether the friction coefficient of
road surface is low or high, and changes the EHCU's
operating system to ensure ABS control.
Normal and Anti-lock Braking
Under normal driving conditions, the Anti-lock Brake
System functions the same as a standard power assisted
brake system. However, with the detection of wheel
lock-up, a slight bump or kick-back will be felt in the brake
pedal. This pedal ªbumpº will be followed by a series of
short pedal pulsations which occurs in rapid succession.
The brake pedal pulsation will continue until there is no
longer a need for the anti-lock function or until the vehicle
is stopped. A slight ticking or popping noise may be heard
during brake applications when the Anti-lock features is
being used.
When the Anti-lock feature is being used, the brake pedal
may rise even as the brakes are being applied. This is
also normal. Maintaining a constant force on the pedal
will provide the shortest stopping distance.
Brake Pedal Travel
Vehicles equipped with the Anti-lock Brake System may
be stopped by applying normal force to the brake pedal.
Although there is no need to push the pedal beyond the
point where it stops or holds the vehicle, by applying more
force the pedal will continue to travel toward the floor.
This extra brake pedal travel is normal.

6A±1
ENGINE MECHANICAL (6VE1 3.5L)
AXIOM
ENGINE
CONTENTS
Engine Mechanical 6A. . . . . . . . . . . . . . . . . . . . . .
Engine Cooling 6B. . . . . . . . . . . . . . . . . . . . . . . . .
Engine Fuel 6C. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Electrical 6D1. . . . . . . . . . . . . . . . . . . . . . . .
Ignition System 6D2. . . . . . . . . . . . . . . . . . . . . . . . .
Starting and Charging System 6D3. . . . . . . . . . . . Driveability and Emissions 6E. . . . . . . . . . . . . . . .
Engine Exhaust 6F. . . . . . . . . . . . . . . . . . . . . . . . .
Engine Lubrication 6G. . . . . . . . . . . . . . . . . . . . . .
Engine Speed Control System 6H. . . . . . . . . . . .
Induction 6J. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGINE MECHANICAL (6VE1 3.5L)
CONTENTS
Service Precaution 6A±2. . . . . . . . . . . . . . . . . . . . . .
General Description 6A±3. . . . . . . . . . . . . . . . . . . . .
Engine Diagnosis 6A±4. . . . . . . . . . . . . . . . . . . . . . .
Cylinder Head Cover LH 6A±19. . . . . . . . . . . . . . . . .
Removal 6A±19. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 6A±20. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cylinder Head Cover RH 6A±21. . . . . . . . . . . . . . . . .
Removal 6A±21. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 6A±21. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Common Chamber 6A±22. . . . . . . . . . . . . . . . . . . . . .
Removal 6A±22. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 6A±22. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exhaust Manifold LH 6A±24. . . . . . . . . . . . . . . . . . . . .
Removal 6A±24. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 6A±24. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exhaust Manifold RH 6A±25. . . . . . . . . . . . . . . . . . . .
Removal 6A±25. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 6A±25. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Crankshaft Pulley 6A±26. . . . . . . . . . . . . . . . . . . . . . .
Removal 6A±26. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 6A±26. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Timing Belt 6A±27. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 6A±27. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 6A±28. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Camshaft 6A±32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 6A±32. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 6A±33. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cylinder Head 6A±35. . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 6A±35. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 6A±35. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Stem Oil Controller , Valve Spring
and Valve Guide 6A±37. . . . . . . . . . . . . . . . . . . . . . . .
Removal 6A±37. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 6A±37. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Piston, Piston Ring and Connecting Rod 6A±38. . . Removal 6A±38. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 6A±39. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Crankshaft and Main Bearings 6A±40. . . . . . . . . . . .
Removal 6A±40. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 6A±41. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Oil Seal 6A±45. . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 6A±45. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 6A±45. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Assembly 6A±46. . . . . . . . . . . . . . . . . . . . . . . .
Removal 6A±46. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 6A±47. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cylinder Head 6A±49. . . . . . . . . . . . . . . . . . . . . . . . . .
Cylinder Head and Associated Parts 6A±49. . . . .
Disassembly 6A±50. . . . . . . . . . . . . . . . . . . . . . . . . .
Clean 6A±50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair 6A±50. . . . . . . . . . . . . . . . . .
Reassembly 6A±51. . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Spring, Oil Controller, Valve, Valve
Guide 6A±53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Spring, Oil Controller, Valve, Valve
Guide and Associated Parts 6A±53. . . . . . . . . . . .
Disassembly 6A±53. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair 6A±54. . . . . . . . . . . . . . . . . .
Reassembly 6A±57. . . . . . . . . . . . . . . . . . . . . . . . . .
Camshaft 6A±60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Camshaft and Associated Parts 6A±60. . . . . . . . .
Disassembly 6A±60. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair 6A±61. . . . . . . . . . . . . . . . . .
Reassembly 6A±63. . . . . . . . . . . . . . . . . . . . . . . . . .
Crankshaft 6A±67. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Crankshaft and Associated Parts 6A±67. . . . . . . .
Disassembly 6A±67. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair for Bearings 6A±68. . . . . .
Inspection and Repair for Crankshaft 6A±70. . . . .
Reassembly 6A±71. . . . . . . . . . . . . . . . . . . . . . . . . .

6E±5
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Fuel Tank Pressure
(Vapor Pressure) Sensor 6E±563. . . . . . . . . . . . . . . . .
EVAP Canister Purge Solenoid (Purge Duty
Solenoid Valve) 6E±564. . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Tank Vent Valve
(Vent Solenoid Valve) 6E±565. . . . . . . . . . . . . . . . . . .
Linear Exhaust Gas
Recirculation (EGR) Valve 6E±565. . . . . . . . . . . . . . . .
Positive Crankcase Ventilation (PCV) Valve 6E±566.
Wiring and Connectors 6E±566. . . . . . . . . . . . . . . . . . .
PCM Connectors and Terminals 6E±567. . . . . . . . . . .
Wire Harness Repair: Twisted Shielded
Cable 6E±567. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Twisted Leads 6E±568. . . . . . . . . . . . . . . . . . . . . . . . . .
Weather-Pack Connector 6E±569. . . . . . . . . . . . . . . . .
Com-Pack III 6E±570. . . . . . . . . . . . . . . . . . . . . . . . . . .
Metri-Pack 6E±571. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Description (PCM and Sensors) 6E±572. . .
General Description (Air Induction) 6E±577. . . . . . . .
General Description (Fuel Metering) 6E±578. . . . . . .
General Description (Electronic Ignition
System) 6E±580. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A/C Clutch Diagnosis 6E±583. . . . . . . . . . . . . . . . . . . .
General Description (Evaporative (EVAP)
Emission System) 6E±583. . . . . . . . . . . . . . . . . . . . . .
General Description (Exhaust Gas
Recirculation (EGR) System) 6E±588. . . . . . . . . . . . .
General Description (Positive Crankcase
Ventilation (PCV) System) 6E±589. . . . . . . . . . . . . . .
Special Tools 6E±591. . . . . . . . . . . . . . . . . . . . . . . . . . .

6E±256
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0300 Engine Misfire Detected
Circuit Description
Misfire is monitored as a function of the combustion
quality (CQ) signals generated from the ION Sensing
Module. Combustion signals represent the degree of
combustion in each cylinder. Misfire is detected when the
combustion signal is below a predetermined value.
This DTC P0300 will determine if a multiple cylinder
misfire is occurring by monitoring the Combustion
Quality.
Conditions for Setting the DTC

None of the following DTCs occur: TP sensor, MAF
sensor, VSS, ECT sensor.

The engine speed is between 600 and 6250 RPM.

The system voltage is between 11 and 16 volts.

The engine temperature sensor (ECT) indicates an
engine temperature between ±7
C (20
F) and 110
C
(230
F).

Throttle angle is steady and throttle changes less than
2% per 125 milliseconds.
Action Taken When the DTC Sets

The PCM will ON the MIL after second trip with
detected the fault.

If the misfire is severe enough to cause possible
catalyst damage, the PCM will flash the MIL for as long
as the misfire remains at catalyst damaging levels.

The PCM will disable the TCC operation.

The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
Conditions for Clearing the MIL/DTC

The PCM will turn the MIL ªOFFº on the third
consecutive trip cycle in which the diagnostic has been
run and the fault condition is no longer present.

A history DTC P0300 will clear after 40 consecutive
warm-up cycles occur without a fault.

DTC P0300 can be cleared by using the Tech 2 ªClear
Infoº function or by disconnecting the PCM battery
feed.
Diagnostic Aids
The Tech 2 display ªMisfire Cur. #1 through #6º can be
useful to determine whether the misfire is isolated to a
single cylinder.
Damaged or faulty ignition coil ± Check for cracks or
other damage.

Substitute a known good coil ± Swap the ignition coils
and retest. If the misfire follows the coil, replace the
ignition coil.
If the misfire is random, check for the following conditions:

System grounds ± Ensure all connections are clean
and properly tightened.

MAF ± A mass air flow (MAF) sensor output that
causes the PCM to sense a lower than normal air flow
will cause a lean condition.

Air induction system ± Air leaks into the induction
system which bypass the MAF sensor will cause a lean
condition. Check for disconnected or damaged
vacuum hoses, incorrectly installed or faulty PCV
valve, or for vacuum leaks at the throttle body, EGR
valve, and intake manifold mounting surfaces.

Fuel pressure ± Perform a fuel system pressure test.
A faulty fuel pump, plugged filter, or faulty fuel system
pressure regulator will contribute to a lean condition.

Injector(s) ± Perform an injector coil/balance test to
locate faulty injector(s) contributing to a lean or
flooding condition. In addition to the above test, check
the condition of the injector O-rings.

EGR ± Check for a leaking valve, adapter, or feed pipes
which will contribute to a lean condition or excessive
EGR flow.

Fuel quality ± Using fuel with the wrong octane rating
for the vehicle may cause driveability problems.
Although alcohol-enhanced fuels may raise the octane
rating, the fuel's ability to turn into vapor in cold
temperatures deteriorates. This may affect the cold
driveability of the engine. The Reid Vapor Pressure of
the fuel can also create problems in the fuel system,
especially during the spring and fall when changes by
the refineries may not coincide with changes in the
weather.

Vehicle marshalling ± The transportation of new
vehicles from the assembly plant to the dealership can
involve as many as 60 key cycles within 2 to 3 miles of
driving. This type of operation contributes to the fuel
fouling of the spark plugs and will turn on the MIL with
a P0300 Misfire DTC.
Reviewing the Failure Records vehicle mileage since the
diagnostic test last failed may help determine how often
the condition that caused the DTC to be set occurs. This
may assist in diagnosing the condition.

6E±545
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Malfunction Indicator Lamp
(MIL)
Removal and Installation Procedure
Refer to Warning light bulb, indicator light valve,
illumination light bulb, A/T indicator light bulb in Meter and
Gauge.
Reduced Power Lamp
The reduced power lamp (RPL) turns on when the ignition
key is moved to the ON position. It should turn off in
approximately 3 seconds or immediately after the engine
starts.
If the RPL turns on during vehicle operation, a vehicle
system failure resulting in reduced engine output is
indicated.
If both the reduced RPL and the check engine light turn
on, a serious problem affecting vehicle performance is
indicated.
Refer to the
OBD system check NO and RPL ªONº steady
in this manual.
Powertrain Control Module
(PCM)
Service Precaution
NOTE: To p r e ve n t p ossible electrostatic discharge
damage to the PCM, do not touch the connector pins or
soldered components on the circuit board.
Electrostatic Discharge (ESD)
Damage
Electronic components used in the control systems are
often designed to carry very low voltage. Electronic
components are susceptible to damage caused by
electrostatic discharge. Less than 100 volts of static
electricity can cause damage to some electronic
components. By comparison, it takes as much as 4,000
volts for a person to even feel the zap of a static
discharge.
There are several ways for a person to become statically
charged. The most common methods of charging are by
friction and by induction. An example of charging by
friction is a person sliding across a car seat.
Charging by induction occurs when a person with well
insulated shoes stands near a highly charged object and
momentarily touches ground. Charges of the same
polarity are drained off leaving the person highly charged
with the opposite polarity. Static charges can cause
damage, therefore, it is important to use care when
handling and testing electronic components.
NOTE: To prevent possible Electrostatic Discharge
damage, follow these guidelines:

Do not touch the control module connector pins or
soldered components on the control module circuit
board.
Do not open the replacement part package until the
part is ready to be installed.

Before removing the part from the package, ground
the package to a known good ground on the vehicle.

If the part has been handled while sliding across the
seat, or while sitting down from a standing position, or
while walking a distance, touch a known good ground
before installing the part.
NOTE: To prevent internal PCM damage, the ignition
must be in the ªOFFº position in order to disconnect or
reconnect power to the PCM (for example: battery cable,
PCM pigtail, PCM fuse, jumper cables, etc.).
IMPORTANT:When replacing the production PCM
with a service PCM, it is important to transfer the
broadcast code and production PCM number to the
service PCM label. This will allow positive identification of
PCM parts throughout the service life of the vehicle. Do
not record this information on the metal PCM cover.
IMPORTANT:The ignition should always be in the
ªOFFº position in order to install or remove the PCM
connectors.
Service of the PCM should normally consist of either re-
placement of the PCM or EEPROM programming. If the
diagnostic procedures call for the PCM to be replaced,
the PCM should be checked first to ensure it is the correct
part. If it is, remove the faulty PCM and install the new
service PCM.
The service PCM EEPROM will not be programmed.
DTC P0601 indicates the check sum error.
Removal Procedure
1. Disconnect the negative battery cable.
2. Block the wheels.
3. Remove the two screws from the PCM electrical
connectors.
4. Disconnect the PCM electrical connectors.
060RY00065

6E±577
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Aftermarket Electrical and Vacuum
Equipment
Aftermarket (add-on) electrical and vacuum equipment is
defined as any equipment which connects to the vehicle's
electrical or vacuum systems that is installed on a vehicle
after it leaves the factory. No allowances have been
made in the vehicle design for this type of equipment.
NOTE: No add-on vacuum equipment should be added
to this vehicle.
NOTE: A d d - o n e l e c t r i c a l equipment must only be
connected to the vehicle's electrical system at the battery
(power and ground).
Add-on electrical equipment, even when installed to
these guidelines, may still cause the powertrain system to
malfunction. This may also include equipment not
connected to the vehicle electrical system such as
portable telephones and radios. Therefore, the first step
in diagnosing any powertrain problem is to eliminate all
aftermarket electrical equipment from the vehicle. After
this is done, if the problem still exists, it may be diagnosed
in the normal manner.
Electrostatic Discharge Damage
Electronic components used in the PCM are often
designed to carry very low voltage. Electronic
components are susceptible to damage caused by
electrostatic discharge. Less than 100 volts of static
electricity can cause damage to some electronic
components. By comparison, it takes as much as 4000
volts for a person to feel even the zap of a static
discharge.
TS23793There are several ways for a person to become statically
charged. The most common methods of charging are by
friction and induction.

An example of charging by friction is a person sliding
across a vehicle seat.
Charge by induction occurs when a person with well
insulated shoes stands near a highly charged object
and momentary touches ground. Charges of the
same polarity are drained off leaving the person
highly charged with the opposite polarity. Static
charges can cause damage, therefore it is important
to use care when handling and testing electronic
components.
NOTE: To p r e ve n t p ossible electrostatic discharge
damage, follow these guidelines:

Do not touch the PCM connector pins or soldered
components on the PCM circuit board.

Do not open the replacement part package until the
part is ready to be installed.

Before removing the part from the package, ground
the package to a known good ground on the vehicle.

If the part has been handled while sliding across the
seat, while sitting down from a standing position, or
while walking a distance, touch a known good ground
before installing the part.
General Description (Air Induction)
Air Induction System
The air induction system filters contaminants from the
outside air, and directs the progress of the air as it is
drawn into the engine. A remote-mounted air cleaner
prevents dirt and debris in the air from entering the
engine. The air duct assembly routes filtered air to the
throttle body. Air enters the engine by to following steps:
1. Through the throttle body.
2. Into the common chamber.
3. Through the cylinder head intake ports.
4. Into the cylinders.
055RV010

INDUCTION (6VE1 3.5L)6J±1
AXIOM
ENGINE
INDUCTION (6VE1 3.5L)
CONTENTS
Service Precaution 6J±1. . . . . . . . . . . . . . . . . . . . . .
Air Cleaner Element 6J±2. . . . . . . . . . . . . . . . . . . . .
Removal 6J±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inspection 6J±2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 6J±2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.