2002 ISUZU AXIOM engine coolant

6E±102
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Circuit Description
The electronic Ignition system uses a coil -at-plug method
of spark distribution. In this type of ignition system, the
powertrain control module (PCM) triggers the correct
driver outside the Ignition Current Sense System (ICSS),
which then triggers the correct ignition coil based on the
58X signal received from the crankshaft position sensor
(CKP). The spark plug connected to the coil fires when
the ICSS opens the ground circuit for the coil's primary
circuit.
During crank, the PCM monitors the CKP 58X signal. The
CKP signal is used to determine which cylinder will fire
first. After the CKP 58X signal has been processed by the
PCM, it will command all six injectors to allow a priming
shot of fuel for all the cylinders. After the priming, the
injectors are left ªOFFº during the next six 58X reference
pulses from the CKP. This allows each cylinder a chance
to use the fuel from the priming shot. During this waiting
been received by the PCM. The ION sensor signal allows
the PCM to operate the injectors sequentially based on
camshaft position. If the camshaft position signal is not
present at start - up, the PCM will begin sequential fuel
delivery with a 1 -in-6 chance that fuel delivery is correct.
The engine will run without a ION sensor signal, but will
set a DTC code.
Diagnostic Aids
An intermittent problem may be caused by a poor
connection, rubbed - through wire insulation or a wire
broken inside the insulation. Check for the following
items:

Poor connection or damaged harness-Inspect the
PCM harness and connectors for improper mating,
broken locks, improperly formed or damaged
terminals, poor terminal-to-wire connection, and
damaged harness.

Faulty engine coolant temperature sensor-Using a
Tech 2, compare engine coolant temperature with
intake air temperature on a completely cool engine.
Engine coolant temperature should be within 10
C of
intake air temperature. If not, replace the ECT sensor.
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart.
5. An obvious cause of low fuel pressure would be an
empty fuel tank.
6. The engine will easily start and run if a few injectors
are disabled. It is not necessary to test all injectors
at this time since this step is only a test to verify that
all of the injectors have not been disabled by fuel
contamination.
7. A blinking test light verifies that the PCM is
monitoring the 58X crankshaft reference signal and
is capable of activating the injectors. If there is an
open or shorted driver circuit, DTCs 201 ± 206 and
a misfire DTC 300 ± 306 should be set.
19. By using a spark tester, each ignition coil's ability to
produce 25,000 volts is verified.
25. If there is an open or shorted driver circuit, DTCs
201 ± 206 and a misfire DTC 301 ± 306 should be
set. All six injector driver circuits can be checked at
one time without removing the intake manifold if a J
39021 ± 95 test light is available. This is the
alternative procedure:

With the ignition ªOFFº, disconnect the gray
connector located at the rear of the air filter, attached
to a bracket on the purge canister.

Connect test light J 39021 ± 95 to the connector. Do
any of the light constantly illuminate or fail to blink
when the engine is cranked? If so, repair the short or
open circuit, or replace the PCM if indicated.
This procedure only tests the driver circuit as far as the
test connection, so step 31 is added to test the circuit all
the way to the injector.
Engine Cranks But Will Not Run

StepActionValue(s)Ye sNo
1Was the ªOn-Board Diagnostic (OBD) System Checkº
performed?
ÐGo to Step 2
Go to OBD
System
Check
2Check the ignition coil fuse, the engine fuse, and the
PCM fuse.
Was a fuse blown?
ÐGo to Step 3Go to Step 4
3Check for a short to ground and replace the fuse.
Is the action complete?
ÐVerify repairÐ

6E±124
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Evaporative (EVAP) Emissions Canister Purge Valve Check
060RY00398
Circuit Description
Canister purge is controlled by a solenoid valve that
allows manifold vacuum to purge the canister. The
powertrain control module (PCM) supplies a ground to
energize the solenoid valve (purge ªONº). The EVAP
purge solenoid control is turned ªONº and ªOFFº several
times a second. The duty cycle (pulse width or ªONº time)
is determined by engine operating conditions including
load, throttle position, coolant temperature and ambient
temperature. The duty cycle is calculated by the PCM
and the purge solenoid is enabled when the appropriate
conditions have been met:

The engine run time after start is more than 60
seconds.

The engine coolant temperature is above 30
C
(86
F).

The fuel control system is operating in the closed-loop
mode.
Diagnostic Aids

Make a visual check of vacuum hoses.

Check the throttle body for cracks.

Check the malfunction indicator lamp for a possible
mechanical problem.
Test Description
The number(s) below refer to the step number(s) on the
Diagnostic Chart.
1. Check to see if the solenoid is open or closed. The
solenoid is normally de-energized in this step, so it
should be closed.
2. This step checks to determine if the solenoid was
open due to an electrical circuit problem or a
defective solenoid.
3. This should normally energize the solenoid, opening
the valve and allowing the vacuum to drop (purge
ªONº).

6E±155
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0117 ECT Sensor Circuit Low Voltage
D06RY00148
Circuit Description
The engine coolant temperature (ECT) sensor is a
thermistor mounted on a coolant crossover pipe at the
front of the engine. The powertrain control module (PCM)
applies a voltage (about 5 volts) through a pull-up resistor
to the ECT signal circuit. When the engine coolant is cold,
the sensor (thermistor) resistance is high, therefore the
PCM will measure a high signal voltage. As the engine
coolant warms, the sensor resistance becomes lower,
and the ECT signal voltage measured at the PCM drops.
With a fully warmed-up engine, the ECT signal voltage
should measure about 1.5 to 2.0 volts.
Conditions for Setting the DTC

Engine running time is longer than 120 seconds.

The ECT sensor signal indicates an engine coolant
temperature greater than 150
C (302
F) (about 0.10
V) for a total of 50 seconds over a 100±second period.
Action Taken When the DTC Sets

The PCM will ON the MIL after second trip with
detected fault.

The PCM will substitute the ECT reading with a default
engine coolant temperature value. The default value
is based on start-up intake air temperature and running
time.

The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
Conditions for Clearing the MIL/DTC

The PCM will turn the MIL ªOFFº on the third
consecutive trip cycle during which the diagnostic has
been run and the fault condition is no longer present.

A history DTC P0117 will clear after 40 consecutive
warm-up cycles have occurred without a fault.

DTC P0117 can be cleared by using the Tech 2 ªClear
Infoº function or by disconnecting the PCM battery
feed.
Diagnostic Aids
Check for the following conditions:

Poor connection at PCM ± Inspect harness connectors
for backed-out terminals, improper mating, broken
locks, improperly formed or damaged terminals, and
poor terminal-to-wire connection.

Damaged harness ± Inspect the wiring harness for
damage. If the harness appears to be OK, observe the
ECT display on the Tech 2 while moving connectors
and wiring harnesses related to the ECT sensor. A
change in the ECT display will indicate the location of
the fault.
If DTC P0117 cannot be duplicated, the information
included in the Failure Records data can be useful in
determining vehicle mileage since the DTC was last set.
If it is determined that the DTC occurs intermittently,
performing the DTC P1114 Diagnostic Chart may isolate
the cause of the fault.

6E±156
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart.
2. Verifies that the fault is present.
3. If DTC P0117 can be repeated only by duplicating
the Failure Records conditions, refer to the
ªTemperature vs. Resistance Valuesº table. The
table may be used to test the ECT sensor at various
temperatures to evaluate the possibility of a
ªshiftedº sensor that may be shorted above or below
a certain temperature. If this is the case, replace
the ECT sensor. If the ECT sensor appears to be
OK, the fault is intermittent; refer to
Diagnostic Aids.
Engine Coolant Temperature Sensor

C
FOHMS
Temperature vs. Resistance Values
(approximate)
100212177
80176332
60140667
4511 31188
35951802
25772796
15594450
5417280
±52312300
±15521450
±30±2252700
±40±40100700

6E±158
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0118 ECT Sensor Circuit High Voltage
060R200053
Circuit Description
The engine coolant temperature (ECT) sensor is a
thermistor mounted in on a coolant crossover pipe at the
front of the engine. The powertrain control module (PCM)
applies a voltage (about 5 volts) through a pull-up resistor
to the ECT signal circuit. When the engine coolant is cold,
the sensor (thermistor) resistance is high, therefore the
PCM will measure a high signal voltage. As the engine
coolant warms, the sensor resistance becomes less, and
the ECT signal voltage measured at the PCM drops. With
a fully warmed-up engine, the ECT signal voltage should
measure about 1.5 to 2.0 volts.
Conditions for Setting the DTC

Engine running time is longer than 90 seconds.

The ECT sensor signal indicates an engine coolant
temperature of ±39
C (±38
F) or less (about 5 volts)
for a total of 50 seconds over a 100-second period.
Action Taken When the DTC Sets

The PCM will ON the MIL after second trip with
detected fault.

The PCM will substitute the ECT reading with a default
engine coolant temperature value. The default value
is based on start-up intake air temperature and running
time.

The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
Conditions for Clearing the MIL/DTC

The PCM will turn the MIL ªOFFº on the third
consecutive trip cycle during which the diagnostic has
been run and the fault condition is no longer present.

A history DTC P0118 will clear after 40 consecutive
warm-up cycles have occurred without a fault.

DTC P0118 can be cleared by using the Tech 2 ªClear
Infoº function or by disconnecting the PCM battery
feed.
Diagnostic Aids
Check for the following conditions:
The ECT shares a ground with the Transmission Fluid
Temperature sensor, the Fuel Tank Pressure sensor, and
the MAP sensor.
Check the ground if these DTCs are also set.

Poor connection at PCM ± Inspect harness connectors
for backed-out terminals, improper mating, broken
locks, improperly formed or damaged terminals, and
poor terminal-to-wire connection.

Damaged harness ± Inspect the wiring harness for
damage. If the harness appears to be OK, observe the
ECT display on the Tech 2 while moving connectors
and wiring harnesses related to the ECT sensor. A
change in the ECT display will indicate the location of
the fault.
If DTC P0118 cannot be duplicated, the information
included in the Failure Records data can be useful in
determining vehicle mileage since the DTC was last set.
If it is determined that the DTC occurs intermittently,

6E±159
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
performing the DTC P1115 Diagnostic Chart may isolate
the cause of the fault.
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart.
2. Verifies that the fault is present.
3. If DTC P0118 can be repeated only by duplicating
the Failure Records conditions, refer to the
ªTemperature vs. Resistance Valueº table. The
table may be used to test the ECT sensor at various
temperatures to evaluate the possibility of a
ªshiftedº sensor that may be shorted above or below
a certain temperature. If this is the case, replace
the ECT sensor. If the ECT sensor appears to be
OK, the fault is intermittent; refer to
Diagnostic Aids.
Engine Coolant Temperature Sensor

C
FOHMS
Temperature vs. Resistance Values
(approximate)
100212177
80176332
60140667
4511 31188
35951802
25772796
15594450
5417280
±52312300
±15521450
±30±2252700
±40±40100700
DTC P0118 ± ECT Sensor Circuit High Voltage

StepActionValue(s)Ye sNo
1Was the ªOn-Board Diagnostic (OBD) System Checkº
performed?
ÐGo to Step 2
Go to OBD
System
Check
21. Ignition ªONº, engine ªOFFº.
2. Observe the ªEng Cool Tempº display on the Tech 2.
Is the ªEng Cool Tempº below the specified value?
±39
C
(±38
F)
Go to Step 4Go to Step 3
31. Ignition ªONº, engine ªOFFº.
2. Review and record Tech 2 Failure Records data.
3. Operate the vehicle within Failure Records
conditions as noted.
4. Using a Tech 2, monitor the ªDTCº info for DTC
P0118.
Does the Tech 2 indicate DTC P0118 failed?
Ð
Refer to Test
Description
Refer to
Diagnostic
Aids
41. Disconnect the ECT sensor electrical connector.
2. Jumper the ECT signal circuit and the sensor
ground circuit together at the ECT sensor harness
connector.
3. Observe the ªEng Cool Tempº display on the Tech 2.
Is the ªEng Cool Tempº at the specified value?
140
C
(284
F)
Go to Step 6Go to Step 5
51. Jumper the ECT signal circuit at the ECT sensor
harness connector to chassis ground.
2. Observe the ªEng Cool Tempº display on the Tech 2.
Is the ªEng Cool Tempº at the specified value?
140
C
(284
F)
Go to Step 7Go to Step 8
6Check for poor connections at the ECT sensor and
replace terminals if necessary.
Did any terminals require replacement?
ÐVerify repairGo to Step 10

6E±161
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC)
P0125 ECT Excessive Time to Closed Loop Fuel Control
060R200053
Circuit Description
To provide the best possible combination of driveability,
fuel economy, and emission control, a ªclosed loopº
air/fuel metering system is used. When the vehicle is first
started, the powertrain control module (PCM) controls
fuel delivery in ªopen loopº, ignoring the heated oxygen
sensor (HO2S) signals and calculating air/fuel ratio based
on inputs from the engine coolant temperature, throttle
position, and mass air flow sensors. The PCM will begin
using the Bank 1 HO2S 1 and Bank 2 HO2S 1 signals for
controlling fuel delivery under ªclosed loopº conditions
when the following conditions have been met:

The HO2S output signals are varying, indicating that
the sensors are hot enough to operate properly.

The engine coolant temperature sensor indicates
coolant temperature above 50
C (122
F).

Time since start-up is at least 16 seconds for a warm
engine or 23 seconds for a cold engine.
Conditions for Setting the DTC

No active IAT, MAF or ECT DTC(s) are present.

Engine is running.

Vehicle speed is greater than 5 mph (8 km/h) .

Intake air temperature is greater than ±10
C (14
F)
0
C (32
F).

Start±up engine coolant temperature is between
±10
C (±14
F) and 28
C (82
F).
For a warm engine (intake air temperature is greater
than 10
C/50
F), engine coolant temperature
sufficient to allow ªclosed loopº operation
(50
C/122
F) is not achieved within 2 minutes of
start-up. For a cold engine (intake air temperature
between (±7
C and 10
C), engine coolant
temperature sufficient to allow ªclosed loopº operation
(50
C/122
F) is not achieved within 10 minutes of
start-up.

The above condition fails 20 consecutive times.
Action Taken When the DTC Sets

The PCM will ON the MIL after second trip with
detected fault.

The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
Conditions for Clearing the MIL/DTC

The PCM will turn the MIL ªOFFº on the third
consecutive trip cycle during which the diagnostic has
been run and the fault condition is no longer present.

A history DTC P0125 will clear after 40 consecutive
warm-up cycles have occurred without a fault.

DTC P0125 can be cleared by using the Tech 2 ªClear
Infoº function or by disconnecting the PCM battery
feed.

6E±162
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Aids
DTC P0125 set indicates a faulty ECT sensor.
Comparing the engine coolant temperature displayed on
a Tech 2 with actual coolant temperature measured with a
thermometer may isolate this condition. If the displayed
engine coolant temperature is not close to the actual
coolant temperature, replace the ECT sensor.
Check for the following conditions:

Poor connection at PCM ± Inspect harness connectors
for backed-out terminals, improper mating, broken
locks, improperly formed or damaged terminals, and
poor terminal-to-wire connection.

Damaged harness ± Inspect the wiring harness for
damage. If the harness appears to be OK, observe the
display on the Tech 2 while moving connectors and
wiring harnesses related to the sensor. A change in the
display will indicate the location of the fault.
If DTC P0125 cannot be duplicated, the information
included in the Failure Records data can be useful in
determining vehicle mileage wince the DTC was last set.
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart.
2. Comparing the engine coolant temperature displayed
on a Tech 2 with actual coolant temperature
measured with a thermometer may isolate this
condition. If the displayed engine coolant
temperature is not close to the actual coolant
temperature, replace the ECT sensor. If the
temperatures are close, the fault is intermittent;
refer to
Diagnostic Aids.
Engine Coolant Temperature

C
FOHMS
Temperature vs. Resistance Values
(approximate)
100212177
80176332
60140667
4511 31188
35951802
25772796
15594450
5417280
±52312300
±15521450
±30±2252700
±40±40100700
DTC P0125 ±ECT Excessive Time to Closed Loop Fuel Control

StepActionValue(s)Ye sNo
1Was the ªOn-Board Diagnostic (OBD) System Checkº
performed?
ÐGo to Step 2
Go to OBD
System
Check
2Are any ECT sensor DTCs set?
Ð
Go to
applicable
ECT sensor
DTC chart
Go to Step 3
31. Allow the engine to cool completely.
2. Check the cooling system coolant level (refer to
Cooling and Radiator).
Is the coolant level OK?
ÐGo to Step 4Go to Step 9
41. Start the engine.
2. With the engine idling, monitor ªENG COOL TEMPº
display on the Tech 2.
Does ªENG COOL TEMPº increase to above the
specified value within 2 minutes?
21
C (70
F)
Refer to
Diagnostic
Aids
Go to Step 5
5Check for proper operation of the thermostat (refer to
Cooling and Radiator).
Is the thermostat operating correctly?
ÐGo to Step 6Go to Step 9