SUPPLEMENTAL RESTRAINT SYSTEM9J±5
ªAir Bagº Warning Lamp
Ignition voltage is applied to the ªAIR BAGº warning lamp
when the ignition switch is at the ON or START positions.
The SDM controls the lamp by providing ground with a
lamp driver. The ªAIR BAGº warning lamp is used in the
SRS to do the following:
1. Verify lamp and SDM operation by flashing SEVEN
(7) times when the ignition switch is first turned ªONº.
2. Warn the vehicle driver of SRS electrical system
malfunctions which could potentially affect the
operation of the SRS. These malfunctions could
result in nondeployment in case of a frontal crash or
deployment for conditions less severe than intended.
The ªAIR BAGº warning lamp is the key to driver
notification of SRS malfunctions. For proper lamp
operation, refer to the ªSRS Diagnostic System Checkº in
this section.
060R200035
SRS Coil Assembly
The SRS coil assembly consists of two current carrying
coils. This is attached to the steering column and allow
rotation of the steering wheel while maintaining
continuous contact of the driver deployment loop to the
driver air bag assembly.
There is a shorting clip on the yellow 2±pin connector near
the base of steering column which connects the SRS coil
to the SRS wiring harness.
The shorting clip shorts to the SRS coil and driver air bag
assembly when the yellow 2±pin connector is
disconnected. The circuit to the driver air bag assembly is
shorted in this way to help prevent unwanted deployment
of the air bag when servicing the steering column or other
SRS components.
825RS071
Air Bag Assemblies
The air bag assembly consist of an inflatable air bag
assembly and an inflator (a canister of gas±generating
material and an initiating device). When the vehicle is in a
frontal crash of sufficient force.
The SDM causes current flow through the deployment
loops. Current passing through the inflator ignites the
material in the air bag assembly. The gas produced from
this reaction rapidly inflates the air bag assembly.
There is a shorting clip on the driver air bag assembly
connector which connects the SRS coil assembly. The
shorting clip shorts across the driver air bag assembly
circuits when driver air bag assembly connector is
disconnected.
The circuit to the driver air bag assembly is shorted in this
way to help prevent unwanted deployment of the air bag
when servicing the driver air bag assembly, the steering
column or other SRS components.
827RX001
SUPPLEMENTAL RESTRAINT SYSTEM9J±27
Service Precaution
CAUTION: When fasteners are removed, always
reinstall them at the same location from which they
were removed. If a fastener needs to be replaced, use
the correct part number fastener for that application.
If the correct part number fastener is not available, a
fastener of equal size and strength (or stronger) may
be used. Fasteners that are not reused, and those
requiring thread locking compound will be called
out. The correct torque value must be used when
installing fasteners that require it. if the above
conditions are not followed, parts or system damage
could result.
WARNING: WHEN PERFORMING SERVICE ON OR
AROUND SRS COMPONENTS OR SRS WIRING,
FOLLOW THE PROCEDURES LISTED BELOW TO
TEMPORARILY DISABLE THE SRS. FAILURE TO
FOLLOW PROCEDURES COULD RESULT IN
POSSIBLE AIR BAG DEPLOYMENT, PERSONAL
INJURY OR OTHERWISE UNNEEDED SRS REPAIRS.
The SDM in Driver±Passenger SRS can maintain
sufficient voltage to cause a deployment for up to 15
seconds after the ignition switch is turned ªOFF,º the
battery is disconnected, or the fuse powering the SDM is
removed.
Many of the service procedures require removal of the
ªSRS±1º fuse, and disconnection of the air bag assembly
from the deployment loop to avoid an accidental
deployment. If the air bag assembly is disconnected from
the deployment loop as noted in the ªDisabling the SRSº
procedure that follows, service can begin immediately
without waiting for the 15 second time period to expire.
Disabling The SRS
Removal
Turn the ignition switch to ªOFFº and turn the steering
wheel so that the vehicle's wheels are pointing straight
ahead.
1. Remove SRS fuse SRS±1, from left dash side lower
fuse block or disconnect battery.
2. Disconnect yellow 2±pin connector at the base of
steering column.
3. Remove glove box assembly; Refer to ªPassenger
Air Bag Assembly Replacementº in this section.
4. Disconnect passenger air bag assembly yellow 2±pin
connector behind the glove box assembly.
CAUTION: With the ªSRS±2º fuse removed and
ignition switch ªON,º the ªAIR BAGº warning lamp
will be ªON.º This is normal operation and does not
indicate an SRS malfunction.
Enabling The SRS
Installation
Turn ignition switch to ªLOCKº and remove key.
1. Connect yellow 2±pin connector passenger air bag
assembly.
2. Install glove box assembly, Refer to ªPassenger Air
Bag Assembly Replacementº in this section.3. Connect yellow 2±pin connector at the base of the
steering column.
4. Install ªAIR BAGº fuse SRS±1 to left dash side lower
fuse block or connect battery.
Turn ignition switch to ªONº and verify that the ªAIR BAGº
warning lamp flashes seven times and then turns ªOFFº If
it does not operate as described, perform the ªSRS
Diagnostic System Checkº in section 9J±2.
Handling / Installation / Diagnosis
1. Air bag assembly should not be subjected to
temperatures above 65C (150F).
2. Air bag assembly, and SDM should not be used if they
have been dropped from a height of 100 centimeters
(3.28 feet) or more.
3. When a SDM is replaced, it must be oriented with the
arrow on the SDM pointing toward the front of the
vehicle. It is very important for the SDM to be located
flat on the mounting surface, parallel to the vehicle
datum line. It is important that the SDM mounting
surface is free of any dirt or other foreign material.
4. Do not apply power to the SRS unless all components
are connected or a diagnostic chart requests it, as this
will set a diagnostic trouble code.
5. The ªSRS Diagnostic System Checkº must be the
starting point of any SRS diagnostics. The ªSRS
Diagnostic System Checkº will verify proper ªAIR
BAGº warning lamp operation and will lead you to the
correct chart to diagnose any SRS malfunctions.
Bypassing these procedures may result in extended
diagnostic time, incorrect diagnosis, and incorrect
parts replacements.
Inspections Required After An Accident
CAUTION: C e r t a i n S R S c o mponents must be
replaced after a frontal crash involving air bag
deployment.
In all types of accidents regardless of ªAir Bagº
deployment, visually inspect all of the following
components and replace as required:
Ð Driver air bag assembly
Ð Passenger air bag assembly
Ð Steering wheel
Ð SRS coil assembly
Ð Steering column
Ð Knee bolster and instrument panel mounting
attachments
Ð Driver seat and belt
Ð Passenger seat and belt
Ð SDM
SDM always should be checked according to ªSDM
Replacement Guidelinesº.
CAUTION: Refer to ªSDM replacement Guidelinesº
below for important information on SDM
replacement in both deployment and
non±deployment crashes.
Inspect SRS coil assembly wiring and steering wheel for
any signs of scorching, meting, or damage due to
excessive heat. If coil assembly wire or steering wheel is
SUPPLEMENTAL RESTRAINT SYSTEM 9J±28
damaged, replace them. The steering column and wheel
must be dimensionally checked to determine if they are
damaged. Refer to in this Section 9J±3 of this manual.
Never use SRS parts from another vehicle. This does not
include remanufactured parts purchased from an
authorized Retailer; they may be used for SRS repairs.
Do not attempt to repair the SDM, the SRS harness, the
SRS coil assembly, the air bag assembly, the steeringwheel, or the steering column. Service of these items is
replacement only. Verify replacement part numbers.
CAUTION: P r o p e r o p e r a t i o n o f t h e S D M a n d
Supplemental Restraint System (SRS) requires that
any repairs to the vehicle structure return it to its
original production configuration.
Sensing and Diagnostic Module (SDM)
Service Precautions
WARNING:DURING SERVICE PROCEDURES, BE
VERY CAREFUL WHEN HANDLING SDM. NEVER
STRIKE OR JAR SDM. UNDER SOME
CIRCUMSTANCES, IT COULD CAUSE
DEPLOYMENT AND RESULT IN PERSONAL INJURY
OR IMPROPER OPERATION OF THE
SUPPLEMENTAL RESTRAINT SYSTEM (SRS). SDM
MOUNTING BRACKET BOLTS MUST BE
CAREFULLY TORQUED TO ASSURE PROPER
OPERATION. NEVER POWER UP THE SRS WHEN
SDM IS NOT RIGIDLY ATTACHED TO THE VEHICLE.
THE SDM COULD BE ACTIVATED WHEN POWERED
WHILE NOT RIGIDLY ATTACHED TO THE VEHICLE
WHICH COULD CAUSE DEPLOYMENT AND RESULT
IN PERSONAL INJURY.
WARNING: PROPER OPERATION OF THE SENSING
AND DIAGNOSTIC MODULE (SDM) REQUIRES THE
SDM TO BE RIGIDLY ATTACHED TO THE VEHICLE
STRUCTURE AND THAT THE ARROW ON THE
SENSOR BE POINTING TOWARD THE FRONT OF
THE VEHICLE.
SDM is specifically calibrated and is keyed to the SDM
location SRS wiring harness. Caution should be used to
ensure proper location of the SDM. The keying of the
SDM to its location and wiring harness connectors should
never be modified in the field.
Removal
1. Disable the SRS. (Refer to ªDisable the SRSº in this
manual)
2. Remove dressing panel around the radio and
disconnect cigar lighter harness.
3. Remove the transfer sift lever knob.
4. Remove the center console.
5. Remove three connector from PCM.
6. Remove PCM with bracket.(Fixed four bolts)
7. Remove right side stay between instrument panel
and floor.
8. Remove driver and passenger seat.
9. Turn over carpet to rear side.10. Remove air conditioning duct for rear seat.
(Transform the duct during removing it)
827RW023
11. Pull CPA (1) (Connector Position Assurance±red
color) out and push connector lock down to
disconnect the SDM harness connector (2).
12. Remove the three SDM fixing bolts (4) and remove
SDM (3).
827RW022
SUPPLEMENTAL RESTRAINT SYSTEM9J±29
Installation
1. Install the SDM (3) on bracket and fixing bolts (4) and
tighten the fixing bolts to the specified torque.
Torque: 10 N´m + 3 N´m (87 lb in + 26 lb in)
2. Connect the SDM harness connector (2) and after
that, put CPA into connector (1).
827RW022
3. Install air conditioning duct for rear seat to normal
position.
4. Return carpet normal position.
5. Install right side stay between instrument panel and
floor, tighten to the specified torque.
Torque: 10 N´m + 3 N´m (87 lb in + 26 lb in)6. Install PCM with bracket and tighten to the specified
torque.
Torque: 10 N´m + 3 N´m (87 lb in + 26 lb in)
7. Reconnect three connector to PCM.
8. Install the center console.
9. Install the transfer shift lever knob.
10. Install the dressing panel around the radio and
reconnect cigar lighter harness.
11. Enable the SRS. (Refer to ªEnabling the SRSº in this
manual)
827RW023
Driver Air Bag Assembly
Service Precautions
WARNING: S A F E T Y P R ECAUTIONS MUST BE
FOLLOWED WHEN HANDLING A DEPLOYED AIR
BAG ASSEMBLY. AFTER DEPLOYMENT, THE AIR
BAG ASSEMBLY SURFACE MAY CONTAIN A SMALL
AMOUNT OF SODIUM HYDROXIDE, A BY±PRODUCT
OF THE DEPLOYMENT REACTION, THAT IS
IRRITATING TO THE SKIN AND EYES. MOST OF THE
POWDER ON THE AIR BAG ASSEMBLY IS
HARMLESS. AS A PRECAUTION, WEAR GLOVES
AND SAFETY GLASSES WHEN HANDLING A
DEPLOYED AIR BAG ASSEMBLY, AND WASH YOUR
HANDS WITH MILD SOAP AND WATER
AFTERWARDS.
WARNING: W H E N C A R RY I N G A L I V E A I R B A G
ASSEMBLY, MAKE SURE THE BAG AND TRIM
COVER ARE POINTED AWAY FROM YOU. NEVER
CARRY AIR BAG ASSEMBLY BY THE WIRES OR
CONNECTOR ON THE UNDERSIDE OF MODULE. IN
THE CASE OF AN ACCIDENTAL DEPLOYMENT, THE
BAG WILL THEN DEPLOY WITH MINIMAL CHANCE
OF INJURY. WHEN PLACING A LIVE AIR BAGASSEMBLY ON A BENCH OR OTHER SURFACE,
ALWAYS FACE BAG AND TRIM COVER UP, AWAY
FROM THE SURFACE. NEVER REST A STEERING
COLUMN ASSEMBLY ON THE STEERING WHEEL
WITH THE AIR BAG ASSEMBLY FACE DOWN AND
COLUMN VERTICAL. THIS IS NECESSARY SO THAT
A FREE SPACE IS PROVIDED TO ALLOW THE AIR
BAG ASSEMBLY TO EXPAND IN THE UNLIKELY
EVENT OF ACCIDENTAL DEPLOYMENT.
OTHERWISE, PERSONAL INJURY COULD RESULT.
NOTE: In the event deployment has occurred, inspect
coil assembly wire for any signs of scorching, melting or
any other damage due to excessive heat. If the coil has
been damaged, replace it.
Removal
1. Disable the SRS. (Refer to ªDisabling the SRSº in this
section.)
2. Remove air bag assembly from steering wheel by
removing two bolts. Lift air bag assembly out of
steering wheel.
RESTRAINT CONTROL SYSTEM 9J1±2
Diagnostic Information
Diagnostic Procedures
WARNING: W H E N FA S T E N E R S A R E R E M O V E D ,
ALWAYS REINSTALL THEN AT THE SAME
LOCATION FROM WHICH THEY WERE REMOVED. IF
A FASTENER NEEDS TO BE REPLACED, USE THE
CORRECT PART NUMBER FASTENER FOR THAT
APPLICATION. IF THE CORRECT PART NUMBER
FASTENER IS NOT AVAILABLE, A FASTENER OF
EQUAL SIZE AND STRENGTH (OR STRONGER) MAY
BE USED. FASTENERS THAT ARE NOT REUSED,
AND THOSE REQUIRING THREAD LOCKING
COMPOUND WILL BE CALLED OUT. THE CORRECT
TORQUE VALUE MUST BE USED WHEN
INSTALLING FASTENERS THAT REQUIRE IT. IF THE
ABOVE CONDITIONS ARE NOT FOLLOWED, PARTS
OR SYSTEM DAMAGE COULD RESULT.
WARNING: T O AV O I D D E P L O Y M E N T W H E N
TROUBLESHOOTING THE SRS, DO NOT USE
ELECTRICAL TEST EQUIPMENT SUCH AS A
BATTERY±POWERED OR AC±POWERED
VOLTMETER, OHMMETER, ETC., OR ANY TYPE OF
ELECTRICAL EQUIPMENT OTHER THAN THAT
SPECIFIED IN THIS MANUAL. DO NOT USE A
NONPOWERED, PROBE±TYPE TESTER.
INSTRUCTIONS IN THIS MANUAL MUST BE
FOLLOWED CAREFULLY, OTHERWISE PERSONAL
INJURY MAY RESULT.
The diagnostic procedures used in this section are
designed to aid in finding and repairing SRS problems.
Outlined below are the steps to find and repair SRS
problems quickly and effectively. Failure to carefully
follow these procedures may result in extended
diagnostic time, incorrect diagnosis and incorrect parts
Replacement.
1.Perform The ªSRS Diagnostic System Check.º
The ªSRS Diagnostic System Checkº should always be
the starting point of any SRS diagnostics. The ªSRS
Diagnostic System Checkº checks for proper ªAIR BAGº
warning lamp operation and checks for SRS trouble
codes using both ªFlash Codeº and ªScan Toolº Methods.
2.Refer To The Proper Diagnostic Chart As Directed
By The ªSRS Diagnostic System Check.º
The ªSRS Diagnostic System Checkº will lead you to the
correct chart to diagnose any SRS problems. Bypassing
these procedures may result in extended diagnostic time,
incorrect diagnosis and incorrect parts Replacement.
3.Repeat the ªSRS Diagnostic System Checkº After
Any Repair Or Diagnostic Procedures Have Been
Performed.
Performing the ªSRS Diagnostic System Checkº after all
repair or diagnostic procedures will assure that the repair
has been made correctly and that no other conditions
exist.
Diagnostic Codes
The Sensing and Diagnostic Module (SDM) maintains a
history record of all diagnostic codes that have been
detected since the SRS codes were last cleared during
service.
1. Active CodesÐFaults that are presently detected this
ignition cycle. Active codes are stored in RAM
(Random Access Memory).
2. History CodesÐAll faults detected since the last time
the history fault memory was cleared. History codes
are stored in EEPROM. (Electronically Erasable
Programmable Read only Memory)
How To Read Trouble Codes
All codes (Active and history) can be read (or cleared) by
using a scan tool or equivalent.
If a DTC is not available, have the vehicle serviced by
dealer.
How To Clear Trouble Codes
Trouble codes can only be cleared by using a scan tool. If
a scan tool is not available then inform the owner of the
stored codes and suggest that the codes are cleared
upon the next visit to a dealership.
Scan Tool Diagnostics
A scan tool can be used to read current and history codes
and to clear all history codes after a repair is complete.
The scan tool must be updated to communicate with the
SRS through a replaceable cartridge for SRS
diagnostics. To use the scan tool, connect it to the DLC
and turn the ignition switch ªONº. Then follow the
manufacturer's directions for communication with the
SRS. The scan tool reads serial data from the SDM
ªSerial Dataº output (terminal 24) to the DLC.
Basic Knowledge Required
Before using this section of the Service Manual, there is
some basic knowledge which will be required. Without
this knowledge, you will have trouble using the diagnostic
procedures in this section. Use care to prevent harm or
unwanted deployment. Read all cautions in the service
manual and on warning labels attached to SRS
components.
Basic Electrical Circuits
You should understand the basic theory of electricity
including series and parallel circuits, and understand the
voltage drops across series resistors. You should know
the meaning of voltage (volts), current (amps), and
resistance (ohms). You should understand what happens
in a circuit with an open or a shorted wire. You should be
able to read and understand a wiring diagram.
RESTRAINT CONTROL SYSTEM 9J1±4
SRS Diagnostic System Check
The diagnostic procedures used in this section are
designed to find and repair SRS malfunctions. To get the
best results, it is important to use the diagnostic charts
and follow the sequence listed below:
A. Perform the ªSRS Diagnostic System Check.º
The ªSRS Diagnostic System Checkº must be the
starting point of any SRS diagnostics. The ªSRS
Diagnostic System Checkº checks for proper ªAIR
BAGº warning lamp operation, the ability of the SDM
to communicate through the ªSerial Dataº line and
whether SRS diagnostic trouble codes exist.
B. Refer to the proper diagnostic chart as directed by the
ªSRS Diagnostic System Check.º
The ªSRS Diagnostic System Checkº will lead you to
the correct chart to diagnose any SRS malfunctions.
Bypassing these procedures may result in extended
diagnostic time, incorrect diagnosis and incorrect
parts replacement.
C. Repeat the ªSRS Diagnostic System Checkº after any
repair or diagnostic procedures have been
performed.
Performing the ªSRS Diagnostic System Checkº after
all repair or diagnostic procedures will ensure that the
repair has been made correctly and that no other
malfunctions exist
Circuit Description
When the ignition switch is first turned ªONº, ªignition 1º
voltage is applied from the ªSRS±1º fuse to the SDM at
the ªignition 1º input terminals ª12º. The SDM responds
by flashing the ªAIR BAGº warning lamp seven times
while performing tests on the SRS.
Notes On System Check Chart:
Number(s) below refer to step number(s) on the ªSRS
Diagnostic System Checkº chart.
1. The ªAIR BAGº warning lamp should flash seven
times after ignition is first turned ªON.º
2. After the ªAIR BAGº warning lamp flashes seven
times, it should turn ªOFF.º
3. Improper operation of the ªAIR BAGº warning lamp
is indicated. This test differentiates a warning lamp
stays ªONº condition from a warning lamp does not
come ªONº condition.
4. This test checks for the proper operation of the
ªSerial Dataº line. This test will also determine
whether history diagnostic trouble codes are stored
and, if so, identify them.
5. This test checks for proper operation of the ªSerial
Dataº line. This test will also identify the stored
diagnostic trouble codes and whether they are
current or history.
Diagnostic Aids:
The order in which diagnostic trouble codes are
diagnosed is very important. Failure to diagnose the
diagnostic trouble codes in the order specified may result
in extended diagnostic time, incorrect diagnosis and
incorrect parts Replacement.
RESTRAINT CONTROL SYSTEM 9J1±14
DTC Chart Test Description:
Number(s) below refer to step number(s) on the
diagnostic chart:
2. This test determines whether the malfunction is in
the SDM.
3. This test verifies proper connection of the yellow
2±pin connector.
4. This test checks for proper contact and/or corrosion
of the yellow 2±pin connector terminals.
5. The test checks for a malfunctioning passenger air
bag assembly.
6. This test determines whether the malfunction is due
to high resistance in the wiring.
Diagnostic Aids:
An intermittent condition is likely to be caused by a poor
connection at the passenger air bag assembly harness
connector terminals ª1º and ª2º, SDM terminal ª15º and
ª16º, or a poor wire to terminal connection in CKTs
IB07±YEL/GRN and IB08±YEL/RED. This test for this
diagnostic trouble code is only run while the ªAIR BAGº
warning lamp is performing the bulb check, unless DTC
17 or DTC 26 is detected. When a scan tool ªClear
Codesº command is issued and the malfunction is still
present, the DTC will not reappear until the next ignition
cycle.
9J1±17
RESTRAINT CONTROL SYSTEM
DTC Chart Test Description:
Number(s) below refer to step number(s) on the
diagnostic chart:
2. This test determines whether the malfunction is in
the SDM.
3. This test verifies connection of the yellow 2±pin
connector.
4. This test cheeks for proper operation of the shorting
clip in the yellow 2±pin connector.
5. The test checks for a malfunction passenger air bag
assembly.
6. This test determines whether the malfunctioning is
due to shorting in the wiring.
Diagnostic Aids:
An intermittent condition is likely to be caused by a short
between CKTs IB07±YEL/GRN and IB08±YEL/RED, or a
malfunctioning shorting clip on the passenger air bag
assembly which would require replacement of the air bag
assembly. The test for this diagnostic trouble code is only
run while ªAIR BAGº warning lamp is performing the bulb
check, unless DTC 17 or DTC 26 is detected. When a
scan tool ªClear Codesº command is issued and the
malfunction is still present, the DTC will not reappear until
the next ignition cycle.