4B2±89
DRIVE LINE CONTROL SYSTEM (TOD)
StepNo Ye s Action
91. Turn off the starter switch and connect the connector (A±1).
2. Turn on the starter switch.
3. The car stops, the AT selector is N position, and the brake is
applied.
4. Change the TOD switch to the 4L position.
5. After the transfer has changed to the 4L mode, turn off the
starter switch.
6. Disconnect the transfer connector (A±1).
Is there the continuity between the connector terminal (A±1) 12
and GND?
Repair the circuit
between
(C±37)22 and
(A±1)12.
Go to
Step 10
Repair the
transfer.
Go to
Step 10
10Check that all the parts are mounted.
Is this step complete?
Verify the repair.Go to Step 10
DRIVE LINE CONTROL SYSTEM (TOD) 4B2±92
StepActionYe sNo
11. The car stops, the AT selector is the N position, and the brake
is applied.
When the TOD switch is changed to the TOD (or 2H) position, is
12V observed between terminals 44 and 47 (4L switch)?
Go to Step 2Go to Step 3
21. The car stops, the AT selector is the N position, and the brake
is applied.
When the TOD switch is changed to the 4L position, is 0V
observed between terminals 44 and 47 (4L switch)?
Refer to ªTrouble
intermittently
observedº.
Go to Step 3
31. The car stops, the AT selector is the N position, and the brake
is applied.
2. Select the TOD switch to the TOD (or 2H) position.
Is there the continuity between the connector (C±37) terminal 22
and 25?
Go to Step 5Go to Step 4
41. Connect the ECU connector (C±37) and turn on the starter
switch.
2. The car stops, the AT selector is the N position, and the brake
is applied.
3. Select the TOD switch to the 4L position.
4. Turn off the starter switch and disconnect the ECU connector
(C±37).
Is there the continuity between the connector (C±37) terminal 22
and 25?
The ECU has
failed.Replace
the ECU.
Go to
Step 9Go to Step 5
51. Connect the ECU connector (C±37) and turn on the starter
switch.
2. The car stops, the AT selector is the N position, and the brake
is applied.
3. Select the TOD switch to the TOD (or 2H) position.
4. Turn off the starter switch and disconnect the connector (H±7).
Is there the continuity between the connector terminal (H±7) 5 and
(C±37) 25?
Go to Step 7Go to Step 6
61. Connect the connector (H±7) and turn on the starter switch.
2. The car stops, the AT selector is the N position, and the brake
is applied.
3. Select the TOD switch to the 4L position.
4. After the transfer has changed to the 4L mode, turn off the
starter switch and disconnect the connector (H±7).
Is there the continuity between the connector terminal (H±7) 5 and
(C±37) 25?
Go to Step 7
GND is
short-circuited
between
terminals (C±37)
2 and (H±7) 5.
Repair the circuit.
Go to
Step 9
71. Connect the connector (H±7) and turn on the starter switch.
2. The car stops, the AT selector is the N position, and the brake
is applied.
3. Select the TOD switch to the TOD (or 2H) position.
4. After the transfer has changed to the TOD (or 2H) mode, turn
off the starter switch and disconnect the connector (A±1).
Is there the continuity between the connector terminal (A±1) 12
and GND?
Repair the
transfer.
Go to
Step 9Go to Step 8
4B2±93
DRIVE LINE CONTROL SYSTEM (TOD)
StepNo Ye s Action
81. Connect the connector (A±1) and turn on the starter switch.
2. The car stops, the AT selector is the N position, and the brake
is applied.
3. Select the TOD switch to the 4L position.
4. After the transfer has changed to the 4L mode, disconnect the
connector (A±1).
Is there the continuity between the connector terminal (A±1) 12
and GND?
GND is
short-circuited
between
terminals (A±1)
12 and (H±7) 5.
Repair the circuit.
Go to
Step 9
Repair the
transfer.
Go to
Step 9
9Check that all the parts are mounted.
Is this step complete?
Verify the repair.Go to Step 9
4B2±95
DRIVE LINE CONTROL SYSTEM (TOD)
StepActionYe sNo
1Start the engine.
When the TOD switch is selected to the TOD position, is 0V
observed between terminals 42 and 47?
Go to Step 2Go to Step 4
21. The car stops, the AT selector is N position, and the brake is
applied.
2. Select the TOD switch to the 4L position.
Is 0V observed between terminals 42 and 47?
Go to Step 3Go to Step 4
31. The car stops, the AT selector is N position, and the brake is
applied.
When the TOD switch is selected to the 4L position, is 12V
observed between the terminal 19 and 47?The phenomenon
is not
reproduced.
Refer to
ªTroubles
intermittently
observedº.
The ECU has
failed.Replace
the ECU.
Go to
Step 8
41. The car stops, the AT selector is N position, and the brake is
applied.
When the TOD switch is selected to the 2H position, is the battery
voltage observed between the terminal 23 and 47.
Go to Step 5Go to Step 7
5When the TOD switch is selected to the TOD position (TOD
mode), is 0 ~ 1V observed between terminals 23 and 47?
Go to Step 6Go to Step 7
61. The car stops, the AT selector is N position, and the brake is
applied.
When the TOD switch is selected to the 4L position, is 0V
observed between terminals 23 and 47?Repair the circuit
or check the
ªFront Axle
Disconnectº.
(Refer to
section
4B
)
Go to
Step 8Go to Step 7
7Is any of the trouble codes 28 (P1760), 32 (P1761) and 33
(P1762) recorded?Examine the
trouble based on
ªDiagnosis from
Trouble Codesº.The ECU has
failed. Replace
the ECU.
Go to
Step 8
8Check that all the parts are mounted.
Is this step complete?
Verify the repair.Go to Step 8
4B2±97
DRIVE LINE CONTROL SYSTEM (TOD)
StepActionYe sNo
1Start the engine.
When the TOD switch is selected to the TOD position, is 0V
observed between terminals 42 and 47?
Go to Step 2Go to Step 6
21. The car stops, the AT selector is N position, and the brake is
applied.
When the TOD switch is selected to the 4L position, is 0V
observed between terminals 42 and 47?
Go to Step 3Go to Step 6
31. The car stops, the AT selector is N position, and the brake is
applied.
2. Select the TOD switch to the 2H position.
Is 5V observed between terminals 42 and 47?
Go to Step 4Go to Sep 6
4Is 12V observed between terminals 7 and 47?
Go to Step 5
Replace the
ECU.
Go to
Step 10
5Is 12V observed between terminals 19 and 47?The phenomenon
is not
reproduced.
Refer to
ªTroubles
intermittently
observedº.
The ECU has
failed.Replace
the ECU.
Go to
Step 10
61. The car stops, the AT selector is N position, and the brake is
applied.
When the TOD switch is selected to the 2H position, is the battery
voltage observed between terminals 23 and 47?
Go to Step 7Go to Step 9
71. The car stops, the AT selector is N position, and the brake is
applied.
When the TOD switch is selected to the TOD position, is 0V
observed between terminals 23 and 47?
Go to Step 8Go to Step 9
81. The car stops, the AT selector is N position, and the brake is
applied.
When the TOD switch is selected to the 4L position, is 0V
observed between terminals 23 and 47?Repair the circuit
or check the
ªFront Axle
Disconnectº.
(Refer to
section
4B
)
Go to
Step 10Go to Step 9
9Is any of the trouble codes 28 (P1760), 32 (P1761) and 33
(P1762) recorded?Examine the
trouble based on
ªDiagnosis from
Trouble Codesº.The ECU has
failed. Replace
the ECU.
Go to
Step 10
10Check that all the parts are mounted.
Is this step complete?
Verify the repair.Go to Step 10
4B2±113
DRIVE LINE CONTROL SYSTEM (TOD)
StepActionYe sNo
11. Turn on the starter switch.
Is any of the trouble codes 41 (P1741), 42 (P1773), 43 (P1743)
and 55 (P1755) recorded?Examine the
trouble based on
ªDiagnosis from
Trouble Codesº.
Go to Step 2
2Is any of the trouble codes 13 (P1735), 14 (P1731), 15 (P1736),
16 (P1737), 24 (P1733), and 27 (P1738) recorded?Examine the
trouble based on
ªDiagnosis from
Trouble Codesº.
Go to Step 3
3Is the trouble code 17 (P1774) recorded?Examine the
trouble based on
ªDiagnosis from
Trouble Codesº.
Go to Step 4
41. Turn on the starter switch.
2. The car stops, engine speed is less than 1500 rpm, the AT
selector is N position, and select the TOD switch to the 4L
position.
Do the front lamp and rear lamp in the indicator blink?
Go to Step 5
Examine the
trouble based on
ªTrouble
Diagnosis
Depending on the
Status of TOD
Indicatorº.
51. Step on the brake pedal.
Is the transfer changed to the 4L mode?The phenomenon
is not
reproduced.
Refer to
ªTrouble
intermittently
observedº.
Go to Step 6
6When the vehicle is moved forth and back, is the transfer changed
to the 4L mode?The phenomenon
is not
reproduced.
Refer to
ªTrouble
intermittently
observedº.
Go to Step 7
7Does the continuity corresponding to the encoder position
between the terminals comply with the 4L position in the following
table (continuity)?Examine the
trouble based on
ªTrouble
diagnosis
Depending on
The Status of
TOD Indicatorº.
Go to Step 8
81. Step on the brake pedal.
Is the battery voltage observed between the terminal 37 and 47?
Go to Step 10Go to Step 9
91. Turn off the starter switch.
2. Disconnect the ECU connector (C±37) and the brake switch
connector (I±31).
Is there the continuity between the connector terminal (C±37) 15
and (I±31) 4?The brake switch
is abnormal.
Repair or replace
the brake switch.
Go to
Step 13
Repair the
harness.
Go to
Step 13
101. Select the AT selector to the N position.
Is the voltage between the terminals ranged within the following
table (voltage)?
Go to Step 12Go to Step 11
111. Turn off the starter switch.
2. Disconnect the ECU connector (C±37).
3. Disconnect the AT mode switch connector (E±41).
Is there the continuity between the following connector terminals?
(C±37)6 and (E±41)8 (C±37)19 and (E±41)7 (C±37)5 and
(E±41)6
Repair or replace
the AT mode
switch.
Go to
Step 13
Repair the circuit
which has no
continuity.
Go to
Step 13
DRIVE LINE CONTROL SYSTEM (TOD) 4B2±116
StepActionYe sNo
11. Turn on the starter switch.
Is any of the trouble codes 41 (P1741), 42 (P1773), 43 (P1743)
and 55 (P1755) recorded?Examine the
trouble based on
ªDiagnosis from
Trouble Codesº.
Go to Step 2
2Is any of the trouble codes 13 (P1735), 14 (P1731), 15 (P1736),
16 (P1737), 24 (P1733), and 27 (P1738) recorded?Examine the
trouble based on
ªDiagnosis from
Trouble Codesº.
Go to Step 3
3Is the trouble code 17 (P1774) recorded?Examine the
trouble based on
ªDiagnosis from
Trouble Codesº.
Go to Step 4
41. Turn on the starter switch.
2. The car stops, engine speed is less than 1500 rpm, the AT
selector is N position, and select the TOD switch to the TOD
position.
Do the front, rear, and AUTO lamps in the indicator blink?
Go to Step 5
Examine the
trouble based on
ªTrouble
Diagnosis
Depending on the
Status of TOD
Indicatorº.
51. Step on the brake pedal.
Is the transfer changed to the TOD mode?The phenomenon
is not
reproduced.
Refer to
ªTrouble
intermittently
observedº.
Go to Step 6
6When the vehicle is moved forth and back, is the transfer changed
to the TOD mode?The phenomenon
is not
reproduced.
Refer to
ªTrouble
intermittently
observedº.
Go to Step 7
7Is the continuity corresponding to the encoder position between
the terminals ranged within the any case (case 1, 2 and 3) of TOD
position in the following table (continuity)?Examine the
trouble based on
ªTrouble
diagnosis
Depending on
The Status of
TOD Indicatorº.
Go to Step 8
81. Step on the brake pedal.
Is the battery voltage observed between the terminal 37 and 47?
Go to Step 10Go to Step 9
91. Turn off the starter switch.
2. Disconnect the ECU connector (C±37) and the brake switch
connector (I±31).
Is there the continuity between the connector terminal (C±37) 15
and (I±31) 4?The brake switch
is abnormal.
Repair or replace
the brake switch.
Go to
Step 13
Repair the
harness.
Go to
Step 13
101. Select the AT selector to the N position.
Is the voltage between the terminals ranged within the following
table (voltage)?
Go to Step 12Go to Step 11
111. Turn off the starter switch.
2. Disconnect the ECU connector (C±37) and brake switch
connector (I±31).
3. Disconnect the AT mode switch connector (E±41).
Is there the continuity between the following connector terminals?
(C±37)6 and (E±41)8 (C±37)19 and (E±41)7 (C±37)5 and
(E±41)6
Repair or replace
the AT mode
switch.
Go to
Step 13
Repair the circuit
which has no
continuity.
Go to
Step 13
5A±11
BRAKE CONTROL SYSTEM
Acronyms and Abbreviations
Several acronyms and abbreviations are commonly used
throughout this section:
ABS
Anti-lock Brake System
CIM
Coil Integrated Module
CKT
Circuit
DLC
Data Link Connector
EHCU
Electronic Hydraulic Control Unit
FL
Front Left
FR
Front Right
GEN
Generator
H/U
Hydraulic Unit
MV
Millivolts
RR
Rear
RPS
Revolution per Second
VDC
DC Volts
VA C
AC Volts
W/L
Warning Light
WSS
Wheel Speed Sensor
General Diagnosis
General Information
ABS troubles can be classified into two types, those
which can be detected by the ABS warning light and those
which can be detected as a vehicle abnormality by the
driver.
In either case, locate the fault in accordance with the
ªBASIC DIAGNOSTIC FLOWCHARTº and repair.
Please refer to
Section 5C for the diagnosis of
mechanical troubles such as brake noise, brake judder
(brake pedal or vehicle vibration felt when braking),
uneven braking, and parking brake trouble.
ABS Service Precautions
Required Tools and Items:
Box Wrench
Brake Fluid
Special ToolSome diagnosis procedures in this section require the
installation of a special tool.
J-39200 High Impedance Multimeter
When circuit measurements are requested, use a circuit
tester with high impedance.
Computer System Service Precautions
The Anti-lock Brake System interfaces directly with the
Electronic Hydraulic Control Unit (EHCU) which is a
control computer that is similar in some regards to the
Powertrain Control Module. These modules are designed
to withstand normal current draws associated with
vehicle operation. However, care must be taken to avoid
overloading any of the EHCU circuits. In testing for opens
or shorts, do not ground or apply voltage to any of the
circuits unless instructed to do so by the appropriate
diagnostic procedure. These circuits should only be
tested with a high impedance multimeter (J-39200) or
special tools as described in this section. Power should
never be removed or applied to any control module with
the ignition in the ªONº position.
Before removing or connecting battery cables, fuses or
connectors, always turn the ignition switch to the ªOFFº
position.
General Service Precautions
The following are general precautions which should be
observed when servicing and diagnosing the Anti-lock
Brake System and/or other vehicle systems. Failure to
observe these precautions may result in Anti-lock Brake
System damage.
If welding work is to be performed on the vehicle using
an electric arc welder, the EHCU and valve block
connectors should be disconnected before the
welding operation begins.
The EHCU and valve block connectors should never
be connected or disconnected with the ignition ªONº .
If only the rear wheels are rotated using jacks or drum
tester, the system will diagnose a speed sensor
malfunction and the ªABSº warning light will
illuminate. But actually no trouble exists. After
inspection stop the engine once and re-start it, then
make sure that the ªABSº warning light does not
illuminate.
If the battery has been discharged
The engine may stall if the battery has been completely
discharged and the engine is started via jumper cables.
This is because the Anti-lock Brake System (ABS)
requires a large quantity of electricity. In this case, wait
until the battery is recharged, or set the ABS to a
non-operative state by removing the fuse for the ABS
(50A). After the battery has been recharged, stop the
engine and install the ABS fuse. Start the engine again,
and confirm that the ABS warning light does not light.
Note on Intermittents
As with virtually any electronic system, it is difficult to
identify an intermittent failure. In such a case duplicating
the system malfunction during a test drive or a good
description of vehicle behavior from the customer may be
helpful in locating a ªmost likelyº failed component or