2002 Hyundai Coupe steering

OWNER MAINTENANCE 6-15
HGK253
HGK254
4. Installation is the reverse order of disassem- bly. CAUTION:
o Replace the filter every 10,000 miles or
once a year. If the car is being driven insevere conditions such as dusty, rough roads, more frequent air filter inspections and changes are required.
o When the air flow rate is suddenly de-
creased, it must be checked at an autho- rized dealer.
SG150A1-E STEERING WHEEL FREEPLAY Steering wheel freeplay should be checked to ensure that the specified value is not exceeded.HGK218
SG160A1-E CLUTCH PEDAL FREEPLAY
SSA6160A
0.24 ~ 0.51 in. (6 ~ 13 mm)
The clutch pedal freeplay should be checked against the specified value. If the freeplay is not correct, the clutch should be adjusted by a Hyundai dealer.
1.18in. (30 mm)

OWNER MAINTENANCE
6-16
SG170A1-E BRAKE PEDAL FREEPLAY
SSA6170A
0.12 ~ 0.31 in. (3 ~ 8 mm)
The brake pedal freeplay should be checked with the engine turned off. The pedal to floor clear-ance should be checked with the engine running and a load of 490 N applied to the pedal. If either value is incorrect, the necessary adjustment should be performed by a Hyundai dealer. Pedal to floor clearance: 1.97 in. (50 mm) SG190A1-E DRIVE BELTS
The various engine drive belts must be checked for condition, tension and freedom from damageand excessive wear. The tension of a new belt must be checked after thirty minutes running following fitment of the new belt to allow for the initial belt stretch. SG200A1-E FUSIBLE LINKS
AS60310A
Melted
Good
The fusible link prevents damage to the wiring harness in the event of an electrical systemmalfunction. Failure of a fusiblelink is indicative of a serious overload condition having occurred and therefore the electrical system should be checked by a Hyundai dealer before a replace- ment link is fitted. WARNING: Under no circumstances should a fusible link be replaced with anything other than a new link of the same rating. The use of higher rated links or other means of connecting the circuit will create a potential fire hazard.G190A01GK
V6 DOHC VVT
Water Pump Pulley
Generator Pulley
Crankshaft Pulley 0.2 ~ 0.24 in. (5.1~6 mm)
Power steering
Auto tensioner
GeneratorEng.pulleyCOMP

OWNER MAINTENANCE
6-18 NOTE: Grinding noise from power steering pump may be heard immediately after the engine is started in extremely cold condition (below -20°C). In this case, if the noise stops during warm up, there is no abnormal function in the system. This is due to a power steering fluid characteristic in extremely cold conditions. FLUID RECOMMENDATION
Only automatic transmission fluid meeting the specification of PSF-3 should be used in the power steering system.
SG230A1-E POWER STEERING FLUID LEVEL The power steering fluid level should be checked daily. To check the power steering fluid level, be sure the ignition is "OFF", then check to make certain that the power steering fluid level is between the "MAX" and "MIN" level markings on the fluid reservoir.
SG250A2-E REPLACING HEADLIGHT BULBS In the event of bulb failure being experienced, ensure that the relative lighting circuit is turned off prior to attempting to replace the bulb. The illustrations on the following pharagraph will as- sist in locating and removing the headlight bulbs. Ensure that the replacement bulb has the same cap configuration and wattage as the original.
SG230B1-E POWER STEERING HOSES Power steering hoses should be checked for damage, deterioration and leakage at each ser- vice.
The engine cooling fan should operate before the temperature gauge reaches the upper portion of the scale and the condenser fan should operate whenever the air conditioning is in use.
HGK214 G270A02A-GAT HEADLIGHT BULB Replacement instructions:
HGK225
1. Allow the bulb to cool. Wear eye protection.
2. Always grasp the bulb by its plastic base, avoid touching the glass.
3. Disconnect the power cord from the bulb
base in the back of the headlight.
4. Remove the dust cover.
5. Push the bulb spring for removing the head- light bulb.
6. Remove the protective cap from the replace- ment bulb and install the new bulb by match-ing the plastic base with the headlight hole. Install the dust cover after retightening the bulb spring and reconnect the power cord.
7. Use the protective cap and carton to dispose
of the old bulb.
8. Check for proper headlight aim.High Beam Low Beam
Turn signal Light

CONSUMER INFORMATION 8-1
SI010B1-E Engine Number
SI010A1-EVEHICLE IDENTIFICATION NUMBER (VIN)
SI000A1-E
8. CONSUMER
INFORMATION
The vehicle identification number (VIN) is unique to each individual vehicle and is the number (sometimes referred to as chassis number) used upon the vehicle registration document to iden- tify the vehicle. The VIN will be found stamped upon a plate attached to the engine bulkhead. The engine number is stamped on the engineblock as shown in the drawing.
I030A01GK-EAT TYRE PRESSURES
In modern high-speed motoring, correct tyre pressures are vitally important. Incorrect tyre pressures can affect vehicle safety by causing reduced adhesion, steering response and tyre failure through overheating. The tyre pressure must only be checked when the tyres are cold. The correct tyre pressures are indicated on the label affixed to the drivers door pillar and below. Tyre pressures should be increased by 3 psi when the vehicle is driven fully laden or under conditions of sustained high speed motoring. SI030A2-E SNOW TYRES If it is desired to fit snow tyres to the vehicle, it must be ascertained that the original size and load carrying capacity are met by the replace- ment tyres. When using snow tyres, the vehicle should not be driven at speeds in excess of 60 MPH.
8
I010B01GK
HGK220
HGK092-D
DOHC VVT
V6
6.0Jx15 6.5Jx16 7.0Jx174Tx16 TIRE SIZE
RIM
SIZE PRESSURE, kPa (PSI)
195/65R15205/55R16 215/45R17
T125/70R16 REAR
210(30)210(30) 210(30) 420(60) FRONT
210(30)230(33) 240(35) 420(60)
UP TO 2
PERSONS UP TO
MAX. LOAD
REAR
210(30)230(33) 230(33) 420(60)
FRONT210(30) 210(30) 220(32) 420(60)

CONSUMER INFORMATION 8-3
SI060A1-E TYRE BALANCING Incorrect tyre balance will cause steering vibra- tion and uneven tyre wear. The vehicle tyres are balanced during production but may need further balancing throughout the life of the tyres. It is recommended that the tyres be balanced on the car for best results and that the tyres are balanced whenever they have been removed from the wheel for repair.
Wear indicator
0.06 in. (1.6 mm )
HGK248
SI060B1-E TYRE REPLACEMENT Tyres must be replaced when the wear indica- tors appear as a solid bar across the tyre tread. At this point, the remaining tread depth will be approximately 1.6 mm. In addition to this, the tyre must be replaced if any portion of the tread has become bald or if there are any lumps, bulges or deep cuts in the sidewalls or tread. SI060D1-E WHEEL REPLACEMENT The original wheels may only be replaced with Hyundai Approved Wheels. WARNING: Driving on worn or defective tyres is danger- ous. Worn tyres may cause loss of steering control and a serious deterioration of braking efficiency. Defective tyres may cause vibra- tion and loss of control through blow outs. Tyres of different size, construction or tread pattern should not be intermixed on the same axle. Radial and cross ply tyres should not be used on the same vehicle. The use of tyres and wheels of non approved sizes can be dangerous.
Replacement tyres must be of the recommendedsize and rating and should be of the same manu- facture and tread pattern on each axle.

VEHICLE SPECIFICATIONS 9-1
Standard Option
SJ000A1-F
9. VEHICLE SPECIFICATIONS
Litre55
in. (mm)
173(4395)
69.3(1760) 52.4(1330)99.6(2530)58.7(1490)58.7(1490)
Rack and pinion 0 ~ 1.18 in. (0 ~ 30 mm)5.20 in. (132 mm)Vane type
9
J010A01GK-AAT MEASUREMENT J020A01GK-AAT POWER STEERING SJ030A1-E FUEL SYSTEM J030A01GK-DATTYPE J040A02GK-GAT ELECTRICAL
Item BatteryAlternator
Overall lengthOverall widthOverall height (unladen)Wheel baseWheel tread
FrontRear
TypeWheel free playRack strokeOil pump type
Fuel tankcapacity US.gal
14.5 Imp.gal
12 195/65 R15
205/55 R16, 215/45 R17
1.6L
MF 60AH 90A2.0L
MF 68AH 90A2.7L
MF 68AH 95A
J035A01GK-DAT SPARE TYRE
T125/70R 16 (Temporary)
Standard
Dual hydraulic with brake booster Ventilated discSolid DiskCable
J050A01GK-GAT BRAKE
Type Front brake typeRear brake typeParking brake

VEHICLE SPECIFICATIONS 9-3
J080A03GK-EAT LUBRICATION CHART
Oil & Grease Standard
API SG or SAE 20W-40, 20W-50 (ABOVE -10°C)
ABOVE SAE 15W-40, 15W-50 (ABOVE -15°C)
SAE 10W-30 (-25°C ~ 40°C) SAE 10W-40, 10W-50 (ABOVE -25°C) SAE 5W-20 *1, *2 (BELOW -10°C) SAE 5W-30 *1 (BELOW 10°C)SAE 5W-40 *1 (BELOW 20°C)
*1. Restricted to driving condition and dealing area*2. Not recommended for sustained high speed vehicle operationNormal driving condition Severe driving condition HYUNDAI GENUINE PARTS MTF 75W/90 (API GL-4)DIAMOND ATF SP- III or SK ATF SP- III
PSF-3DOT 3 or DOT 4 equivalent Ethylene glycol base for aluminum radiator
Item
Engine Oil Engine Oil Consumption Transaxle Power Steering Brake Fluid CoolantQ'ty (Imp.qts.) (litre, us.qts.)
Engine Oil: 1.6L : 3.3 (3.8, 4)2.0 L : 3.4 (3.85, 4) 2.7L : 4.0 (4.0, 4.5) Oil Pan:3.12 (3.55, 3.75)(MAX) 3.3 (2.6, 2.7) (MIN) Oil Filter : 0.26 (0.3, 0.32) MAX. 1L / 1500 Km MAX. 1L / 1000 Km1.86 (2.15, 2.3)
6.9 (7.8, 8.2) As requiredAs required 1.6L/2.0L : 6.2 (7.0, 7.4) 2.7L : 7.0 (8.0, 8.5)
Manual Auto

INDEX10-1
C CARE OF CASSETTE
TAPE ........................................................... 1-64
CARE OF DISC ................................................................................ 1-64
CARE OF SEAT BELTS .................................................................. 1-11
CATALYTIC CONVERTOR OPERATING PRECAUTIONS .......7-1~7-2
CENTRAL DOOR LOCK .................................................................... 1-4
CHANGING A FLAT TYPE ................................................................ 3-3
CHECKING THE CLUTCH FLUID ...................................................6-13
CHILD RESTRAINT SYSTEM ......................................................... 1-13
CIGAR LIGHTER .............................................................................. 1-36
CLUTCH PEDAL FREEPLAY .......................................................... 6-15
COMBINATION IGNITION SWITCH AND STEERING LOCK .......... 2-2 CRUISE CONTROL ......................................................................... 1-48
D DAILY OPERATING CHECKS ........................................................... 6-4
DEFROSTING/DEMISTING ............................................................. 1-55
DIGITAL CLOCK .............................................................................. 1-36
DOOR LOCKS .................................................................................... 1-2
DOOR WINDOWS .............................................................................. 1-6
DRINK HOLDER .............................................................................. 1-37
DRIVE BELTS .................................................................................. 6-16
DRIVING FOR ECONOMY .............................................................. 2-10
JK000A2-EAT 10. INDEX A AIR BAG
........................................................................................... 1-18
AIR CONDITIONING SWITCH ......................................................... 1-54
AIR CONDITIONING SYSTEM MAINTENANCE ............................6-13
AIR CLEANER ELEMENT REPLACEMENT ..................................... 6-9
AIR FILTER ...................................................................................... 1-61
ANTENNA ......................................................................................... 1-66
ANTI-LOCK BRAKE SYSTEM ........................................................... 2-8
AUTOMATIC TRANSMISSION FLUID ............................................. 6-11
AUTOMATIC TRANSMISSION .......................................................... 2-5
B BATTERY MAINTENANCE .............................................................. 6-17
BEFORE FOLDING THE REAR SEATS ........................................... 1-9
BEFORE STARTING THE ENGINE .................................................. 2-2
BONNET RELEASE ......................................................................... 1-44
BRAKE PEDAL FREEPLAY ............................................................. 6-16
BRAKE SYSTEM CHECKING ......................................................... 6-12
10