2002 FORD F150 Owners Manual

Fluid Ford Part
NameApplication Capacity
Front axle Motorcraft
SAE 75W-90
Premium 4x4
Front Axle
Lubricant4x4 vehicles 2.0L (3.7 pints)
Rear axle
5Motorcraft
SAE 75W-140
Synthetic
Rear Axle
Lubricant8.8/9.75 inch axle 2.6L (5.5 pints)6
Rear axle5Motorcraft
SAE 75W-140
Synthetic
Rear Axle
Lubricant10.25 inch axle 3.3L (6.9 pints)7
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll 4.0L (4.25 quarts)
1Add the coolant type originally equipped in your vehicle.
2Service refill capacity is determined by filling the transfer case to the
bottom of the filler hole with the vehicle on a level surface.
3Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONtand MERCONtV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONttype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONtV type fluid.
Maintenance and Specifications
297

MERCONtand MERCONtV type fluids are not interchangeable.
DO NOT mix MERCONtand MERCONtV. Use of a transmission
fluid that indicates dual usage (MERCONtand MERCONtV) in
an automatic transmission application requiring MERCONtmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
4Approximate dry fill capacity including transmission fluid cooling
system, actual refill capacities will vary based on vehicle application and
transmission fluid cooling system (i.e. coolers size, cooling lines. auxiliary
cooler capacities). The amount of transmission fluid and fluid level
should be set by the indication on the dipstick's normal operating range.
5Your vehicle's rear axle is filled with a synthetic rear axle lubricant and
is considered lubricated for life. These lubricants do not need to be
checked or changed unless a leak is suspected, service is required or the
axle assembly has been submerged in water. The axle lubricant should
be changed any time the rear axle has been submerged in water.
6Service refill capacity is determined by filling the axle to 6-14 mm
(1/4-9/16 inch) below the bottom of the filler hole with the vehicle on a
level surface.
Add 118 ml (4 oz.) of Additive Friction Modifier C8AZ-19B546-A or
equivalent meeting Ford specification EST-M2C118±A, for complete fill of
8.8 inch and 9.75 inch Traction-Lok axles.
7Service refill capacity is determined by filling the axle to the bottom of
the filler hole with the vehicle on a level surface.
For 10.25 inch Traction-Lok axles, use 3.1L (6.5 pints) of Motorcraft SAE
75W-140 Synthetic Rear Axle Lubricant and 236 ml (8 oz.) of Additive
Friction Modifier C8AZ-19B546-A or equivalent meeting Ford
Specification EST-M2C118-A.
Maintenance and Specifications
298

LUBRICANT SPECIFICATIONS
ItemFord part
name or
equivalentFord part
numberFord
specification
Front axle
(4X4)Motorcraft SAE
75W-90
Premium 4x4
Front Axle
LubricantXY-75W90-TQL WSP-M2C201-A
Rear axleMotorcraft SAE
75W-140 High
Performance
Synthetic Rear
Axle Lube
1
XY-75W140±QL WSL-M2C192-A
Brake fluid and
clutch fluidMotorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Engine coolant Motorcraft
Premium Engine
Coolant
(green-colored)VC-4±A (US) or
CXC-10
(Canada)ESE-M97B44-A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7±A WSS-
M97B51-A1
Engine oilMotorcraft SAE
5W-20 Super
Premium Motor
OilXO-5W20-QSP WSS-M2C153-H
and API
Certification
Mark
Hinges, latches,
striker plates,
fuel filler door
hinge and seat
tracks.Multi-Purpose
GreaseXG-4 or
F5AZ-19G209-AAESR-M1C159-A
Lock cylindersMotorcraft
penetrating and
lock lubricantMotorcraft XL-1 none
Maintenance and Specifications
299

ItemFord part
name or
equivalentFord part
numberFord
specification
Transmission
/steering/parking
brake linkages
and pivots,
brake and clutch
pedal shaft (if
equipped)Premium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Power steering
fluid, transfer
case fluid (4X4)
and transmission
fluid (manual)Motorcraft
MERCONtAT FXT-2-QDX MERCONt
Automatic
transmission
(4R100)
2
Motorcraft
MERCONtAT FXT-2-QDX MERCONt
Automatic
transmission
(4R70W)
2
Motorcraft
MERCONtV
AT FXT-5-QM
MERCONtV
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1Add 118 ml (4 oz) of Additive Friction Modifier C8AZ-19B546-A or
equivalent meeting Ford specification EST-M2C118-A for complete refill
of Traction-Lok axles. Add 236 ml (8 oz.) of Additive Friction Modifier
C8AZ-19B546-A or equivalent meeting Ford specification EST-M2C118-A
for complete refill of 10.25 and 10.5 inch Traction-Lok axles.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Maintenance and Specifications
300

Some transmission fluids may be labeled as dual usage, such as
MERCONtand MERCONtV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONttype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONtV type fluid.
MERCONtand MERCONtV type fluids are not interchangeable.
DO NOT mix MERCONtand MERCONtV. Use of a transmission
fluid that indicates dual usage (MERCONtand MERCONtV) in
an automatic transmission application requiring MERCONtmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
ENGINE DATA
Engine4.2L V6
engine4.6L V8
engine5.4L V8
engine5.4LSupercharged
V8 engine
Cubic
inches256 281 330 330
Required
fuel87 octane 87 octane 87 octane 91 octane
Firing
order1-4-2-5-3-6 1-3-7-2-6-5-4-8 1-3-7-2-6-5-4-8 1-3-7-2-6-5-4-8
Spark
plug gap1.3-1.4 mm
(0.052-0.056
inch)1.3-1.4 mm
(0.052-0.056
inch)1.3-1.4 mm
(0.052-0.056
inch)1.3-1.4 mm
(0.052-0.056
inch)
Ignition
systemEDIS Coil on plug Coil on plug Coil on plug
Compression
ratio9.3:1 9.37:1 9.0:1 9.0:1
Maintenance and Specifications
301

VEHICLE DIMENSIONS
Styleside
DimensionBody Style
Regular
Cab 4x2Regular Cab
4x4Super Cab
4x2Super Cab
4x4
(1) Overall
length5 256 mm
(206.9 in)
(SWB)
5 729 mm
(225.5 in)
(LWB)5 264 mm
(207.2 in)
(SWB)
5 736 mm
(225.8 in)
(LWB)5 728 mm
(225.5 in)
(SWB)
6 201 mm
(244.1 in)
(LWB)5 735 mm
(225.8 in)
(SWB)
6 208 mm
(244.4 in)
(LWB)
(2) Overall
width1 989mm
(78.3 in)
12 019 mm
(79.5 in)11 989 mm
(78.3 in)12 019 mm
(79.5 in)1
(3) Overall
height1 846 mm
(72.7 in)
(SWB)
1 838 mm
(72.4 in)
(LWB)1 915 mm
(75.4 in)
(SWB)
1 907 mm
(75.1 in)
(LWB)1 849 mm
(77.8 in)
(SWB)
1 841 mm
(75.5 in)
(LWB)1 918 mm
(75.5 in)
(SWB)
1 907 mm
(75.1 in)
(LWB)
(4) Wheel
base3 045 mm
(119.9 in)
(SWB)
3 518 mm
(138.5 in)
(LWB)3 053 mm
(120.2 in)
(SWB)
3 526 mm
(138.8 in)
(LWB)3 518 mm
(138.5 in)
(SWB)
3 990 mm
(157.1 in)
(LWB)3 526 mm
(138.8 in)
(SWB)
3 998 mm
(157.4 in)
(LWB)
(5)Track
front/rear1 661 mm
(65.4 in)
1 661 mm
(65.4 in)1 661 mm
(65.4 in)
1 661 mm
(65.4 in)1 661 mm
(65.4 in)
1 661 mm
(65.4 in)1 661 mm
(65.4 in)
1 661 mm
(65.4 in)
1Vehicle width, including mirrors: 2 279 mm (89.7 in)
Maintenance and Specifications
302

Flareside
DimensionBody Style
Regular
Cab 4x2Regular
Cab 4x4Super Cab
4x2Super Cab
4x4
(1) Overall
length5 255 mm
(206.9 in)5 263 mm
(207.2 in)5 728 mm
(225.5 in)5 735 mm
(225.8 in)
(2) Overall
width2 014 mm
(79.3 in)
12 030 mm
(79.9 in)12 014 mm
(79.3 in)12 030 mm
(79.9 in)1
(3) Overall
height1 846 mm
(72.7 in)1 915 mm
(75.4 in)1 849 mm
(72.8 in)1 918 mm
(75.5 in)
(4) Wheel
base3 046 mm
(119.9 in)3 053 mm
(120.2 in)3 518 mm
(138.5 in)3 526 mm
(138.8 in)
(5) Track
front/rear1 661 mm
(65.4 in)1 661 mm
(65.4 in)1 661 mm
(65.4 in)1 661 mm
(65.4 in)
1Vehicle width, including mirrors: 2 279 mm (89.7 in)
Maintenance and Specifications
303

2
5
3
1
4
Maintenance and Specifications
304