2002 FORD EXPLORER SPORT power steering fluid

Vehicle Symbol Glossary
Power Window Lockout
Child Safety Door
Lock/Unlock
Interior Luggage
Compartment Release
Symbol
Panic Alarm
Engine OilEngine Coolant
Engine Coolant
TemperatureDo Not Open When Hot
BatteryAvoid Smoking, Flames,
or Sparks
Battery AcidExplosive Gas
Fan WarningPower Steering Fluid
Maintain Correct Fluid
LevelMAX
MIN
Emission System
Engine Air FilterPassenger Compartment
Air Filter
JackCheck fuel cap
Low tire warning
Introduction
7

Even when the ABS is disabled,
normal braking is still effective. (If
your BRAKE warning lamp
illuminates with the parking brake
released, have your brake system
serviced immediately.)
Using ABS
When hard braking is required, apply continuous force on the brake
pedal; do not pump the brake pedal since this will reduce the
effectiveness of the ABS and will increase your vehicle’s stopping
distance. The ABS will be activated immediately, allowing you to retain
full steering control during hard braking and on slippery surfaces.
However, the ABS does not decrease stopping distance.
Parking brake
To set the parking brake (1), press
the parking brake pedal down until
the pedal stops. The BRAKE
warning lamp will illuminate and will
remain illuminated until the parking
brake is released.
To release, pull the lever (2).
Always set the parking
brake fully and make sure
that the gearshift is securely
latched in P (Park) (automatic
transmission) or in 1 (First)
(manual transmission).
STEERING
To prevent damage to the power steering system:
•Never hold the steering wheel at it’s furthest turning points (until it
stops) for more than a few seconds when the engine is running.
•Do not operate the vehicle with a low power steering pump fluid level
(below the MIN mark on the reservoir).
!
BRAKE
Driving
91

OPENING THE HOOD
1. Inside the vehicle, pull the hood
release handle.
2. Go to the front of the vehicle and
release the latch located in the
center between the hood and the
grille.
3. Lift the hood.
4.0L SOHC V6 ENGINE
1. Windshield washer fluid reservoir
2. Automatic transmission fluid
dipstick (if equipped)
3. Engine oil filler cap
4. Engine oil dipstick
5. Brake fluid reservoir6. Power distribution box
7. Clutch fluid reservoir
8. Battery
9. Power steering fluid reservoir
10. Air filter assembly
11. Engine coolant reservoir
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981110
6
7
Maintenance and Specifications
144

CHECKING AND ADDING POWER STEERING FLUID
Check the fluid. Refer to the
Scheduled Maintenance Guidefor
service maintenance schedules.
1. Start the engine and let it run
until it reaches normal operating
schedules.
2. Turn the steering wheel left and
right several times.
3. Turn the engine off.
4. Check the fluid level.
5. If the fluid is below the MIN line,
add fluid in small amounts until it
reaches the correct level (between
the MIN and MAX lines).
Use only MERCONAT F.
BRAKE FLUID
The brake fluid should be checked
and refilled according to the service
maintenance schedule in the
Scheduled Maintenance Guide.
1. Clean the reservoir cap before
removal.
2. Check the fluid level.
3. If necessary, add brake fluid from
a clean, unopened container. Do not
fill above the MAX line.
Note:Use only a DOT 3 brake fluid
that meets Ford Motor Company
specifications.
DONOTOVERFILLPOWERSTEERINGFLUID
Maintenance and Specifications
158

MOTORCRAFT PART NUMBERS
Component 4.0L SOHC V6 engine
Air filter element FA-1658
Fuel filter FG-1036
Battery BXT-65-650
Oil filter FL-820S
PCV valve EV-243
Spark plugs* AGSF-22PP
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
REFILL CAPACITIES
Fluid Ford Part
NameApplication
Capacity
Brake and
clutch fluidMotorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(including filter
change)Motorcraft SAE
5W-30 Super
Premium Motor
OilAll 4.7L (5.0
quarts)
Fuel tank N/A All 63.6 L (16.8
gallons)
Power steering
fluidMotorcraft
MERCONAT FAll Fill to line on
reservoir
Transmission
fluid
1Motorcraft
MERCONAT F4-speed manual 2.6L (5.6 pints)8
Motorcraft
MERCONV
AT F5R55E
Automatic (4x2)9.5L (10.0
quarts)2
5R55E
Automatic (4x4)9.8L (10.3
quarts)2
Maintenance and Specifications
167

ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
4–speed manual
transmissionMotorcraft
MERCON
Multi-Purpose
AT FXT-2-QDX MERCON
Power steering
fluidMotorcraft
MERCON
Multi-Purpose
AT FXT-2-QDX MERCON
Ford
conventional and
Traction-Lok
rear axles
2, 3, 4 2, 3, 4 2, 3, 4
Front axle
(4X4)Motorcraft SAE
80W-90
Premium Rear
Axle LubricantXY-80W90-QL WSP-M2C197-A
Transfer case
(4X4)Motorcraft
MERCON
Multi-Purpose
AT FXT-2-QDX MERCON
Transfer case
Front Output
Slip ShaftPremium
Long-Life GreaseXG-1-C or
XG-1-T or
XG-1-KESA-M1C75-B
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONand MERCONV are not interchangeable. DO NOT
mix MERCONand MERCONV. Refer to your scheduled maintenance
guide to determine the correct service interval.
2Conventional rear axles are filled with Motorcraft SAE 80W-90 Premium
Rear Axle Lubricant, part number XY-80W90-QL, Ford specification
WSP-M2C197-A.
Maintenance and Specifications
171

Headlamps
aiming ........................................25
autolamp system .......................24
flash to pass ..............................25
high beam .................................25
Heating
heating and air conditioning
system .......................................22
I
Ignition .................................86, 172
Infant seats (see Safety seats)...80
Instrument panel
cleaning ...................................140
cluster ..........................................8
K
Keyless entry system .................51
Keys
positions of the ignition ...........86
L
Lamps
autolamp system .................24, 37
bulb replacement
specifications chart ..................28
fog lamps ...................................24
high beams ................................25
instrument panel, dimming .....25
interior lamps ...........................27
Liftgate ........................................46
Lights, warning and indicator ......8
anti-lock brakes (ABS) ............90
Load limits .................................103
GAWR ......................................103
GVWR ......................................103
trailer towing ..........................103Loading instructions .................105
Locks
childproof ..................................47
Lubricant specifications ...170, 172
Lumbar support, seats .........57–58
M
Manual transmission ...................96
fluid capacities ........................167
lubricant specifications ..........172
reverse .......................................97
Mirrors
automatic dimming rearview
mirror ........................................38
fold away ...................................38
side view mirrors (power) .......38
Moon roof ....................................41
Motorcraft parts ........................167
P
Parking brake ..............................91
Parts (see Motorcraft parts) ....167
Power steering ............................91
fluid, refill capacity ................167
fluid, specifications .........170, 172
Preparing to drive your
vehicle ..........................................92
R
Radio ......................................14, 18
Remote entry system
locking/unlocking doors ...........47
Roadside assistance ..................111
Index
180

S
Safety belts (see Safety
restraints) ..............................60–64
Safety defects, reporting ..........136
Safety restraints ....................60–64
belt minder ...............................66
cleaning the safety belts ..........69
extension assembly ..................69
for adults .............................61–64
for children ...............................77
warning light and chime ..........65
Safety seats for children ............80
Seat belts (see Safety
restraints) ....................................60
Seats ............................................55
child safety seats ......................80
Spark plugs,
specifications .....................167, 172
Specification chart,
lubricants ...........................170, 172
Speed control ..............................39
Starting your vehicle ......86–87, 89
Steering wheel
tilting .........................................33
T
Tires ...................................162–163
tire grades ...............................163treadwear ................................163
Towing .......................................105
recreational towing .................110
trailer towing ..........................105
Traction-lok rear axle .................92
Transmission ...............................93
fluid, checking and adding
(manual) .................................161
fluid, refill capacities ..............167
lubricant specifications...170, 172
manual operation ......................96
Turn signal ..................................27
V
Vehicle dimensions ...................172
Vehicle Identification Number
(VIN) ..........................................174
Vehicle loading ..........................103
Ventilating your vehicle .............90
W
Warning lights (see Lights) .........8
Water, Driving through .............103
Windows
power .........................................37
Windshield washer fluid and
wipers ..........................................32
replacing wiper blades .............33
Index
181